Full-automatic tubular pile mold barrel forming equipment

Abstract

Full-automatic tubular pile mold barrel forming equipment relates to the technical field of forming equipment and comprises a semicircular lower mold barrel shell and a semicircular upper mold barrel shell, lower mold connecting plates are fixedly connected to the outer sides of the butt joint faces of the lower mold barrel shell respectively, and upper mold connecting plates are fixedly connected to the outer sides of the butt joint faces of the upper mold barrel shell respectively. A self-cleaning scraping plate arranged in a swinging mode is hinged to the lower surface of the upper die connecting plate, and the lower surface of the self-cleaning scraping plate is in friction contact with the butt joint face of the lower die barrel shell and the upper surface of the lower die connecting plate. According to the pipe pile mold, the problems that in the prior art, when a pipe pile mold is closed, a plurality of groove bodies are formed in a connecting plate in parallel, an upper mold and a lower mold are closed by inserting bolt assemblies, along with long-time mold opening and closing use, the strength of the connecting plate is reduced due to the groove bodies, and the mold opening and closing cost is reduced are solved. And the stability in the mold closing process of the upper mold and the lower mold is further influenced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of forming equipment, specifically relates to full -automatic pipe pile mould barrel forming equipment. BACKGROUND

[0002] The reinforced concrete prestressed pipe pile is mainly used for the low pile foundation of industrial and civil buildings, is widely used in the engineering foundation of railway, highway and bridge, municipal administration and large -scale equipment and has high strength, strong bearing capacity and strong adaptability to geological structure, the production method of general reinforced concrete prestressed pipe pile is that: the steel cage combined by non - prestressed main reinforcement and stirrup in the pipe wall is made according to the requirement, the steel cage is connected with pile head metal connecting piece, and various embedded parts are arranged, the steel cage is loaded into the steel mould, the concrete is poured into the steel mould, the pile body is completed, then the steel mould loaded with the pile body is rotated around the pile shaft, the concrete is formed by centrifugal compaction, finally curing and demoulding are carried out, and the production of reinforced concrete prestressed pipe pile is completed.

[0003] The prior art discloses a patent with a publication number CN207841712U, which comprises a lower die and an upper die, the lower die and the upper die are both semicircular long plates, the upper die is placed on the upper end of the lower die to form a tubular shape with the lower die, the end surface of the lower die and the upper die is fixedly connected with a flange, the flanges of the lower die and the upper die abut each other, a sealing groove is formed at the end surface of the abutting flanges, and an oil hemp rope is placed in the sealing groove, which has the advantages of reducing the probability of concrete flowing out of the die and ensuring excellent yield of pipe piles.

[0004] With use, the prior art gradually exposes the deficiencies of the technology, mainly in the following aspects:

[0005] Firstly, the existing pipe pile die is closed by arranging a plurality of slot bodies on the connecting plate during die closing, and the upper die and the lower die are closed by inserting the bolt assembly, and with long-time die opening and closing, the arrangement of the slot body reduces the strength of the connecting plate, thereby affecting the stability of the upper die and the lower die during die closing.

[0006] Secondly, during the pouring of concrete, part of the concrete will scatter on the butt joint surface of the lower die, which leads to the existence of gaps between the upper die and the lower die after die closing due to the existence of concrete at the butt joint part, and the phenomenon of material leakage is prone to occur.

[0007] From the above, it can be seen that the prior art obviously has inconvenience and defects in actual use, so it is necessary to improve. UTILITY MODEL CONTENTS

[0008] To address the shortcomings of existing technologies, this utility model provides a fully automatic pipe pile mold barrel forming equipment. This equipment solves the problem that in traditional pipe pile molds, several grooves are opened side by side on a connecting plate during mold closing. The upper and lower molds are closed by inserting bolt assemblies. However, with prolonged use of mold opening and closing, the opening of the grooves reduces the strength of the connecting plate, thereby affecting the stability of the upper and lower molds during the mold closing process.

[0009] To achieve the above objectives, this utility model provides the following technical solution:

[0010] A fully automatic pipe pile mold barrel forming equipment includes a lower mold shell and an upper mold shell arranged in a semi-circular shape. A lower mold connecting plate is fixedly connected to the outer side of the mating surface of the lower mold shell, and an upper mold connecting plate is fixedly connected to the outer side of the mating surface of the upper mold shell.

[0011] A swingable self-cleaning scraper is hinged to the lower surface of the upper mold connecting plate. The lower surface of the self-cleaning scraper is in frictional contact with the mating surface of the lower mold shell and the upper surface of the lower mold connecting plate.

[0012] The lower mold connecting plate is hinged to a swing frame, and a number of bolt assemblies are arranged side by side on the swing frame along the axial direction of the lower mold shell, and the bolt assemblies abut against the upper mold connecting plate.

[0013] As an optimized solution, the self-cleaning scraper is a rubber plate.

[0014] As an optimized solution, the bolt assembly includes a bolt threaded onto the swing frame, the end of which abuts against the upper surface of the upper mold connecting plate via a preload structure.

[0015] As an optimized solution, the pre-tightening structure includes a turntable fixed to the end of the bolt, a compression spring fixed to the rotating end of the turntable, a pressure plate fixed to the lower end of the compression spring, and the pressure plate abutting against the upper surface of the upper mold connecting plate.

[0016] As an optimized solution, the swing frame includes a lower horizontal plate hinged to the lower surface of the lower mold connecting plate, a side plate is fixed vertically upward at the outer end of the lower horizontal plate, and an upper horizontal plate is fixed horizontally at the upper end of the side plate.

[0017] As an optimized solution, the bolt is threaded onto the upper horizontal plate.

[0018] As an optimized solution, a hinge seat is fixedly connected to the outer wall of the upper mold connecting plate, and the self-cleaning scraper is hinged to the hinge seat.

[0019] As an optimized solution, a limiting rod is fixedly connected to the lower end of the hinge seat, and a limiting protrusion is fixedly connected to the end of the self-cleaning scraper. When the limiting rod abuts against the limiting protrusion, the self-cleaning scraper tilts towards the lower mold connecting plate.

[0020] As an optimized solution, the two ends of the upper mold shell are respectively fixed with upper support rings arranged in a semi-circular shape, and the top of the upper support rings is provided with a lifting hole.

[0021] As an optimized solution, the two ends of the lower mold shell are respectively fixed with a lower support ring arranged in a semi-circular shape.

[0022] Compared with the prior art, the beneficial effects of this utility model are:

[0023] By setting lifting holes in the upper support ring, the upper mold shell can be lifted. The self-cleaning scraper will swing freely downward under its own weight. When the limiting rod abuts against the limiting protrusion, the swing angle of the self-cleaning scraper is positioned. As the upper mold shell descends, the self-cleaning scraper abuts against the lower mold connecting plate. As the upper mold shell continues to descend, the self-cleaning scraper will swing to the center of the lower mold shell, thereby scraping the concrete scattered on the lower mold connecting plate and the lower mold shell mating surface into the lower mold shell, cleaning the concrete, ensuring the tightness of the upper and lower mold after mating, and preventing concrete leakage.

[0024] The self-cleaning scraper is made of rubber. After the upper and lower molds are connected, the self-cleaning scraper is located between the upper and lower molds. The self-cleaning scraper is squeezed and deformed, and its flexibility further improves the tightness between the upper and lower molds.

[0025] The upper mold connecting plate and the lower mold connecting plate are fixed by hinged swing frame on the lower mold connecting plate and bolt assembly on the swing frame. This overcomes the problem of strength being affected by the opening of several grooves in the upper mold connecting plate and the lower mold connecting plate in the traditional technology, and ensures the stability of the upper mold and the lower mold.

[0026] The bolt assembly is equipped with a pre-tightening structure, and a compression spring can be used to assist in pressing the upper mold connecting plate and the lower mold connecting plate together, thereby increasing the pre-tightening force. Attached Figure Description

[0027] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0028] Fig. 1 This is a schematic diagram of the structure of this utility model;

[0029] Fig. 2 This is a schematic diagram of the mold-closing structure of this utility model;

[0030] Fig. 3 This is a schematic diagram of the bolt assembly of this utility model.

[0031] In the diagram: 1-Lower mold shell; 2-Lower support ring; 3-Upper mold shell; 4-Upper support ring; 5-Lifting hole; 6-Lower mold connecting plate; 7-Upper mold connecting plate; 8-Self-cleaning scraper; 9-Swing frame; 10-Bolt; 11-Turntable; 12-Compression spring; 13-Pressure plate; 14-Hinge seat; 15-Limiting rod; 16-Limiting protrusion. Detailed Implementation

[0032] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings. These embodiments are merely illustrative of the present invention and should not be construed as limiting the scope of protection of the present invention.

[0033] like Figs. 1 to 3 As shown, the fully automatic pipe pile mold barrel forming equipment includes a lower mold shell 1 and an upper mold shell 3 arranged in a semi-circular shape. A lower mold connecting plate 6 is fixedly connected to the outer side of the mating surface of the lower mold shell 1, and an upper mold connecting plate 7 is fixedly connected to the outer side of the mating surface of the upper mold shell 3.

[0034] A self-cleaning scraper 8 with a swinging configuration is hinged to the lower surface of the upper mold connecting plate 7. The lower surface of the self-cleaning scraper 8 is in frictional contact with the mating surface of the lower mold shell 1 and the upper surface of the lower mold connecting plate 6.

[0035] The lower mold connecting plate 6 is hinged to a swing frame 9. Several bolt assemblies are arranged side by side on the swing frame 9 along the axial direction of the lower mold shell 1. The bolt assemblies abut against the upper mold connecting plate 7.

[0036] The self-cleaning scraper 8 is made of rubber.

[0037] The bolt assembly includes a bolt 10 threaded onto the swing frame 9, the end of which abuts against the upper surface of the upper mold connecting plate 7 via a pre-tightening structure.

[0038] The pre-tightening structure includes a turntable 11 fixed to the end of the bolt 10. A compression spring 12 is fixed to the rotating end of the turntable 11. A pressure plate 13 is fixed to the lower end of the compression spring 12. The pressure plate 13 abuts against the upper surface of the upper mold connecting plate 7.

[0039] The swing frame 9 includes a lower horizontal plate hinged to the lower surface of the lower mold connecting plate 6, a side plate fixed vertically upward at the outer end of the lower horizontal plate, and an upper horizontal plate fixed horizontally at the upper end of the side plate.

[0040] Bolt 10 is threaded onto the upper horizontal plate.

[0041] A hinge seat 14 is fixedly connected to the outer wall of the upper mold connecting plate 7, and the self-cleaning scraper plate 8 is hinged to the hinge seat 14.

[0042] A limiting rod 15 is fixedly connected to the lower end of the hinge seat 14, and a limiting protrusion 16 is fixedly connected to the end of the scraping plate 8. When the limiting rod 15 abuts against the limiting protrusion 16, the scraping plate 8 tilts towards the lower mold connecting plate 6.

[0043] The upper mold shell 3 has a semi-circular upper support ring 4 fixed to both ends, and the top of the upper support ring 4 has a lifting hole 5.

[0044] The lower mold shell 1 has semi-circular lower support rings 2 fixed to both ends.

[0045] The working principle of this device is as follows:

[0046] By setting the lifting hole 5 in the upper support ring 4, the upper mold shell 3 can be lifted. The self-cleaning scraper 8 will swing freely downward under its own weight. When the limiting rod 15 abuts against the limiting protrusion 16, the swing angle of the self-cleaning scraper 8 is positioned. As the upper mold shell 3 descends, the self-cleaning scraper 8 abuts against the lower mold connecting plate 6. As the upper mold shell 3 continues to descend, the self-cleaning scraper 8 will swing to the center position of the lower mold shell 1, thereby scraping the concrete scattered on the mating surface of the lower mold connecting plate 6 and the lower mold shell 1 into the interior of the lower mold shell 1, thus cleaning the concrete and ensuring the tightness of the upper and lower molds after docking, preventing concrete leakage.

[0047] The self-cleaning scraper plate 8 is a rubber plate, which allows the upper and lower molds to be connected. The self-cleaning scraper plate 8 is located between the upper and lower molds, and the self-cleaning scraper plate 8 is squeezed and deformed. Its flexibility further improves the tightness between the upper and lower molds.

[0048] The upper mold connecting plate 7 and the lower mold connecting plate 6 are fixed by hinged swing frame 9 and bolt 10 assembly is set on swing frame 9. This overcomes the problem of the upper mold connecting plate 7 and the lower mold connecting plate 6 having several grooves in the traditional technology, which affects the strength and ensures the stability of the upper mold and the lower mold.

[0049] The bolt 10 assembly is equipped with a pre-tightening structure, and the compression spring 12 can assist in pressing the upper mold connecting plate 7 and the lower mold connecting plate 6 to increase the pre-tightening force.

[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.

Claims

1. A fully automatic pipe pile mold barrel forming equipment, characterized in that: It includes a lower mold shell (1) and an upper mold shell (3) arranged in a semi-circular shape. The lower mold shell (1) is fixedly connected to the outer side of its mating surface with a lower mold connecting plate (6), and the upper mold shell (3) is fixedly connected to the outer side of its mating surface with an upper mold connecting plate (7). The lower surface of the upper mold connecting plate (7) is hinged with a swing-mounted self-cleaning scraper (8). The lower surface of the self-cleaning scraper (8) is in frictional contact with the mating surface of the lower mold shell (1) and the upper surface of the lower mold connecting plate (6). The lower mold connecting plate (6) is hinged to a swing frame (9), and a number of bolt assemblies are arranged side by side on the swing frame (9) along the axial direction of the lower mold shell (1), and the bolt assemblies abut against the upper mold connecting plate (7).

2. The fully automatic pipe pile mold barrel forming equipment according to claim 1, characterized in that: The self-cleaning scraper (8) is a rubber plate.

3. The fully automatic pipe pile mold barrel forming equipment according to claim 2, characterized in that: The bolt assembly includes a bolt (10) threaded onto the swing frame (9), the end of which abuts against the upper surface of the upper mold connecting plate (7) via a pre-tightening structure.

4. The fully automatic pipe pile mold barrel forming equipment according to claim 3, characterized in that: The pre-tightening structure includes a turntable (11) fixed to the end of the bolt (10), a compression spring (12) fixed to the rotating end of the turntable (11), a pressure plate (13) fixed to the lower end of the compression spring (12), and the pressure plate (13) abutting against the upper surface of the upper mold connecting plate (7).

5. The fully automatic pipe pile mold barrel forming equipment according to claim 4, characterized in that: The swing frame (9) includes a lower horizontal plate hinged to the lower surface of the lower mold connecting plate (6), a side plate is fixed vertically upward at the outer end of the lower horizontal plate, and an upper horizontal plate is fixed horizontally at the upper end of the side plate.

6. The fully automatic pipe pile mold barrel forming equipment according to claim 5, characterized in that: The bolt (10) is threaded onto the upper horizontal plate.

7. The fully automatic pipe pile mold barrel forming equipment according to claim 6, characterized in that: A hinge seat (14) is fixedly connected to the outer wall of the upper mold connecting plate (7), and the self-cleaning scraper plate (8) is hinged to the hinge seat (14).

8. The fully automatic pipe pile mold barrel forming equipment according to claim 7, characterized in that: A limiting rod (15) is fixedly connected to the lower end of the hinge seat (14), and a limiting protrusion (16) is fixedly connected to the end of the self-cleaning scraper plate (8). When the limiting rod (15) abuts against the limiting protrusion (16), the self-cleaning scraper plate (8) tilts towards the lower mold connecting plate (6).

9. The fully automatic pipe pile mold barrel forming equipment according to claim 8, characterized in that: The upper mold shell (3) has a semi-circular upper support ring (4) fixed to both ends, and the top of the upper support ring (4) has a hoisting hole (5).

10. The fully automatic pipe pile mold barrel forming equipment according to claim 9, characterized in that: The lower mold shell (1) has a semi-circular lower support ring (2) fixed to both ends.

Images