Forming die for upper cover of air conditioner wind shield

By using the design of guide sleeves and guide pillars for mold closing and a return spring to drive the inclined push rod, the problem of demolding interference between the cover wire clip and the clip structure on the air conditioner deflector was solved, achieving smooth demolding and improved production efficiency.

CN223890385UActive Publication Date: 2026-02-10NINGBO FENGHUA XIWU TIANWEI PLASTIC PRODUCTS CO LTD
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Patent Information

Application Number
CN202520484520.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-02-10
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

The clips and buckle structure on the air conditioner deflector cover are prone to structural interference during mold opening, leading to difficulties in demolding.

Method used

An air conditioner deflector cover forming mold was designed, which adopts a guide sleeve and guide post mold closing structure, and drives the slider seat to move backward by the inclined push rod driven by the reset spring, so that the side forming insert can be withdrawn. Combined with the wire clip ejector pin, mold cavity ejector pin and T-shaped ejector pin, vertical mold opening is achieved to avoid structural interference.

Benefits of technology

The air conditioner deflector cover was successfully demolded. The mold design was reasonable, avoiding structural interference, shortening the production cycle and improving molding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air conditioner wind shield upper cover forming die, and relates to the technical field of dies. Comprising a lower mold and an upper mold, guide columns are embedded in the periphery of the lower mold, guide sleeves are embedded in the periphery of the upper mold, the lower mold and the lower mold are assembled through the guide sleeves and the guide columns, the lower mold comprises a lower fixing plate, mold feet, a male mold plate and a male mold insert, the mold feet are installed at the two ends of the lower fixing plate, the male mold plate is installed on the mold feet, and the male mold insert is embedded in the male mold plate. According to the air conditioner wind shield upper cover forming mold, during mold opening, under the action of elastic tension of a reset spring, an inclined push rod can be forced to laterally move to drive a sliding block base to retreat, so that a lateral forming insert pin retreats, and the purpose of mold opening of a lateral buckle is achieved, and then an ejection mechanism drives a wire clamping buckle ejector pin, a mold cavity ejector pin and a T-shaped ejector pin to jointly act; the method achieves the purpose of vertical mold opening of the product and the wire clamping buckle on the product, the steps are clear and reasonable, the mold design is more reasonable, and the problem of mutual interference of structural demolding is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of mold technology, specifically to a molding mold for an air conditioner wind deflector cover. Background Technology

[0002] Injection molding is a molding method in which thermoplastic or thermosetting plastic is melted by heating and injected into a mold cavity under high pressure, and then cooled and solidified to obtain a plastic product. The mold is one of the most critical components in injection molding, and the quality and precision of the mold directly affect the quality and performance of the final product.

[0003] The air conditioner deflector cover is an injection-molded plastic part with a very complex inner surface structure. It has irregularly shaped wire clips and multiple scattered clips on the bottom surface. Because the wire clips have horizontal wire holes and the clips face forward, when the mold is opened, if it is opened horizontally with the wire clips as the reference, the structure at the clips will be damaged. If it is opened back and forth with the clips as the reference, the structure at the wire clips will also be damaged. Therefore, these wire clips and clips cannot be demolded directly at the same time. Utility Model Content

[0004] This utility model provides a mold for forming the top cover of an air conditioner deflector, in order to solve the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an air conditioner deflector cover forming mold, comprising a lower mold and an upper mold, wherein guide pillars are inlaid around the lower mold and guide sleeves are inlaid around the upper mold, and the mold is closed with the lower mold through the guide sleeves and guide pillars;

[0006] The lower mold includes a lower fixed plate, mold feet, male mold plate, and male mold insert. The mold feet are installed at both ends of the lower fixed plate, the male mold plate is installed on the mold feet, and the male mold insert is embedded in the male mold plate. A lower top plate is installed on the lower fixed plate, and an upper top plate is installed on the lower top plate. An urethane column, a wire-clamping ejector pin, a mold cavity ejector pin, and a T-shaped ejector pin are respectively installed on the upper top plate. The wire-clamping ejector pin, the mold cavity ejector pin, and the T-shaped ejector pin all extend into the male mold insert. A slider seat is slidably connected to both ends of the male mold insert, and a slanted push rod is movably fitted in the slider seat. A return spring is installed at the bottom end of the slanted push rod. A wedge block is engaged at both ends of the slider seat, and a forming insert pin is embedded in the wedge block.

[0007] The upper mold includes an upper fixed plate, a mother template and a mother mold insert. The mother template is installed on the upper fixed plate, the mother mold insert is embedded in the mother template, and pads are embedded at both ends of the mother template.

[0008] Furthermore, both the male mold plate and the male mold insert are provided with lower cooling channels, and the lower cooling channels between the two are interconnected.

[0009] Furthermore, the male template has waist-shaped holes at both ends, and the waist-shaped holes correspond to the positions of the inclined push rods, with the reset spring located in the waist-shaped holes.

[0010] Furthermore, the male template has a positioning protrusion at its edge, and the female template has a positioning recess at its edge, and the positioning recess and the positioning protrusion are movably engaged together.

[0011] Furthermore, the pad block and the wedge block are positioned correspondingly and are movably engaged together.

[0012] Furthermore, both the mother mold template and the mother mold insert are provided with upper cooling channels, and the upper cooling channels between the two are interconnected.

[0013] Furthermore, a sprue seat is embedded in the middle of the upper fixing plate, and the molten material flow channel is provided in the middle of both the mother mold plate and the mother mold insert, and the molten material flow channel is connected to the sprue seat.

[0014] Compared with the prior art, the present invention provides a molding die for an air conditioner deflector cover, which has the following advantages:

[0015] When the mold for the air conditioner deflector cover is opened, the elastic tension of the return spring forces the inclined push rod to move laterally, causing the slider seat to retract, thereby causing the lateral forming insert to retract and achieving the purpose of opening the mold for the lateral snap-fit. Then, the ejection mechanism drives the wire snap-fit ​​ejector pin, the mold cavity ejector pin, and the T-shaped ejector pin to work together to achieve the purpose of vertical mold opening of the product and the wire snap-fit ​​on the product. The steps are clear and reasonable, making the mold design more reasonable and avoiding the problem of mutual interference during demolding. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a partial schematic diagram of the present invention;

[0018] Figure 3 This is an isometric view of the lower mold of this utility model;

[0019] Figure 4 This is a split view of the lower mold of this utility model;

[0020] Figure 5 This is an isometric view of the upper mold of this utility model;

[0021] Figure 6 This is a split view of the upper mold of this utility model.

[0022] In the diagram: 1. Lower mold; 11. Lower fixed plate; 12. Mold foot; 13. Male mold plate; 14. Male mold insert; 15. Lower ejector plate; 16. Upper ejector plate; 17. Polyurethane pillar; 18. Wire clip ejector pin; 19. Mold cavity ejector pin; 110. T-shaped ejector pin; 111. Slider seat; 112. Angled push rod; 113. Return spring; 114. Wedge block; 115. Forming insert; 116. Lower cooling channel; 117. Waist-shaped hole; 118. Positioning protrusion; 2. Upper mold; 21. Upper fixed plate; 22. Female mold plate; 23. Female mold insert; 24. Pad block; 25. Positioning recess; 26. Upper cooling channel; 27. Sprue seat; 28. Melt runner; 3. Guide pillar; 4. Guide sleeve. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-6 This utility model discloses a molding die for an air conditioner deflector cover, including a lower die 1 and an upper die 2. The lower die 1 is inlaid with guide pillars 3 around its perimeter, and the upper die 2 is inlaid with guide sleeves 4 around its perimeter. The upper die 2 is closed with the lower die 1 through the guide sleeves 4 and guide pillars 3. When the die is opened, under the elastic tension of the return spring 113, the inclined push rod 112 can be forced to move laterally, causing the slider seat 111 to move backward, thereby causing the lateral molding insert 115 to exit, achieving the purpose of opening the die with the lateral snap fastener. Then, the ejection mechanism drives the wire snap fastener 18, the mold cavity ejector 19 and the T-shaped ejector 110 to work together to achieve the purpose of vertical opening of the product and the wire snap fastener on the product. The steps are clear and reasonable, making the die design more reasonable and avoiding the problem of mutual interference during demolding.

[0025] The lower mold 1 includes a lower fixed plate 11, mold feet 12, male mold plate 13, and male mold insert 14. The mold feet 12 are installed at both ends of the lower fixed plate 11, the male mold plate 13 is installed on the mold feet 12, and the male mold insert 14 is embedded in the male mold plate 13. A lower top plate 15 is installed on the lower fixed plate 11, and an upper top plate 16 is installed on the lower top plate 15. An urethane column 17, a wire clip ejector pin 18, and a mold cavity ejector pin are respectively installed on the upper top plate 16. 19 and T-shaped ejector pin 110, and the wire-clamping ejector pin 18, the mold cavity ejector pin 19 and the T-shaped ejector pin 110 all extend into the male mold insert 14. The two ends of the male mold insert 14 are slidably connected to the slider seat 111, and the slider seat 111 is movably fitted with the inclined push rod 112. The bottom end of the inclined push rod 112 is equipped with a return spring 113. The two ends of the slider seat 111 are clamped with the wedge block 114, and the wedge block 114 is inlaid with the forming insert pin 115.

[0026] The upper mold 2 includes an upper fixing plate 21, a mother mold 22 and a mother mold insert 23. The mother mold 22 is installed on the upper fixing plate 21, the mother mold insert 23 is embedded in the mother mold 22, and pads 24 are embedded at both ends of the mother mold 22.

[0027] Specifically, both the male mold plate 13 and the male mold insert 14 are provided with a lower cooling channel 116, and the lower cooling channels 116 between the two are interconnected.

[0028] In this embodiment, during the injection molding process, the mold is affected by high temperature. The lower cooling channel 116 can quickly absorb the heat in the lower mold 1 through the circulating cooling water or coolant, thereby reducing the mold temperature, keeping the mold within a suitable working temperature range, avoiding problems such as mold deformation, thermal stress and thermal fatigue, and enabling the product to cool and solidify rapidly, thereby shortening the production cycle.

[0029] Specifically, the male template 13 has waist-shaped holes 117 at both ends, and the waist-shaped holes 117 correspond to the position of the inclined push rod 112. The reset spring 113 is located in the waist-shaped holes 117.

[0030] In this embodiment, the waist-shaped hole 117 is a clearance structure to facilitate the movement of the inclined push rod 112, and also to provide installation space for the return spring 113.

[0031] Specifically, the male template 13 is provided with a positioning protrusion 118 at its edge, and the female template 22 is provided with a positioning recess 25 at its edge, and the positioning recess 25 and the positioning protrusion 118 are movably engaged together.

[0032] In this embodiment, by using the precise dimensions and shapes of the positioning concave block 25 and the positioning protrusion 118, it is possible to ensure that all parts of the mold are accurately aligned during mold closing, thereby guaranteeing the dimensional accuracy of the product.

[0033] Specifically, the pad 24 and the wedge block 114 are positioned correspondingly and are engaged together.

[0034] In this embodiment, the pad block 24 and the wedge block 114 have two main functions: first, to cooperate with the ejection mechanism for demolding; and second, to have the same function as the positioning recess block 25 and the positioning protrusion block 118.

[0035] Specifically, both the mother mold 22 and the mother mold insert 23 are provided with upper cooling channels 26, and the upper cooling channels 26 between the two are interconnected.

[0036] In this embodiment, the upper cooling channel 26 can quickly absorb the heat in the upper mold 2 through the circulating cooling water or coolant, thereby reducing the mold temperature, keeping the mold within a suitable working temperature range, avoiding problems such as mold deformation, thermal stress and thermal fatigue, and enabling the product to cool and solidify rapidly, thereby shortening the production cycle.

[0037] Specifically, a gate seat 27 is embedded in the middle of the upper fixing plate 21, and a molten material flow channel 28 is provided in the middle of both the mother mold plate 22 and the mother mold insert 23, and the molten material flow channel 28 is connected to the gate seat 27.

[0038] In this embodiment, during the injection molding process, the gate seat 27 can control the flow rate of the material, ensuring that the plastic is evenly filled in the mold cavity, reducing the resistance during plastic cutting and extrusion, and improving molding efficiency.

[0039] In use, the lower mold 1 and the upper mold 2 are closed with the lower mold 1 through the guide sleeve 4 and the guide post 3. When the mold is closed, as the upper mold 2 is pressed down, the inclined push rod 112 will be forced to move inward and drive the slider seat 111 forward, so that the lateral forming insert 115 reaches the designated position point. When the mold is opened, under the elastic tension of the return spring 113, the inclined push rod 112 can be forced to move inward and drive the slider seat 111 to move backward, so that the lateral forming insert 115 is removed, realizing the purpose of opening the mold with the lateral snap. Afterward, the ejection mechanism drives the wire snap ejector pin 18, the mold cavity ejector pin 19 and the T-shaped ejector pin 110 to work together to realize the purpose of vertical mold opening of the product and the wire snap on the product. The steps are clear and reasonable, making the mold design more reasonable and avoiding the problem of mutual interference during demolding.

[0040] In summary, when the air conditioner deflector cover molding mold is opened, the elastic tension of the return spring 113 forces the inclined push rod 112 to move laterally, causing the slider seat 111 to retract, thereby causing the lateral molding insert 115 to exit, achieving the purpose of opening the mold for the lateral snap-fit. Then, the ejector mechanism drives the wire snap-fit ​​ejector pin 18, the mold cavity ejector pin 19, and the T-shaped ejector pin 110 to work together to achieve the purpose of vertical mold opening of the product and the wire snap-fit ​​on the product. The steps are clear and reasonable, making the mold design more reasonable and avoiding the problem of mutual interference during demolding.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A molding die for forming an air conditioner deflector cover, comprising a lower die (1) and an upper die (2), characterized in that: The lower mold (1) is inlaid with guide pillars (3) around its perimeter, and the upper mold (2) is inlaid with guide sleeves (4) around its perimeter, and the mold is closed with the lower mold (1) through the guide sleeves (4) and guide pillars (3); The lower mold (1) includes a lower fixed plate (11), mold feet (12), male mold plate (13), and male mold insert (14). The mold feet (12) are installed at both ends of the lower fixed plate (11), the male mold plate (13) is installed on the mold feet (12), and the male mold insert (14) is embedded in the male mold plate (13). A lower top plate (15) is installed on the lower fixed plate (11), and an upper top plate (16) is installed on the lower top plate (15). An urethane column (17), a wire clip ejector pin (18), and a mold cavity are respectively installed on the upper top plate (16). Ejector pin (19) and T-shaped ejector pin (110), and wire clip ejector pin (18), mold cavity ejector pin (19) and T-shaped ejector pin (110) all extend into the male mold insert (14). The two ends of the male mold insert (14) are slidably connected to the slider seat (111), and the slider seat (111) is movably fitted with the inclined push rod (112). The bottom end of the inclined push rod (112) is equipped with a return spring (113). The two ends of the slider seat (111) are clamped with the wedge block (114), and the wedge block (114) is inlaid with the forming insert pin (115). The upper mold (2) includes an upper fixing plate (21), a mother mold plate (22) and a mother mold insert (23). The mother mold plate (22) is installed on the upper fixing plate (21), the mother mold insert (23) is embedded in the mother mold plate (22), and pads (24) are embedded at both ends of the mother mold plate (22).

2. The air conditioner deflector cover forming mold according to claim 1, characterized in that: Both the male mold plate (13) and the male mold insert (14) are provided with a lower cooling channel (116), and the lower cooling channels (116) between the two are interconnected.

3. The air conditioner deflector cover forming mold according to claim 1, characterized in that: The male template (13) has waist-shaped holes (117) at both ends, and the waist-shaped holes (117) correspond to the position of the inclined push rod (112). The reset spring (113) is located in the waist-shaped holes (117).

4. The air conditioner deflector cover forming mold according to claim 1, characterized in that: The male template (13) is provided with a positioning protrusion (118) at its edge, and the female template (22) is provided with a positioning recess (25) at its edge, and the positioning recess (25) and the positioning protrusion (118) are movably engaged together.

5. The air conditioner deflector cover forming mold according to claim 1, characterized in that: The pad (24) and the wedge block (114) are positioned correspondingly and are engaged together.

6. The air conditioner deflector cover forming mold according to claim 1, characterized in that: Both the mother template (22) and the mother mold insert (23) are provided with upper cooling channels (26), and the upper cooling channels (26) between the two are interconnected.

7. The air conditioner deflector cover forming mold according to claim 1, characterized in that: The upper fixing plate (21) is fitted with a gate seat (27) in the middle, and the mother mold plate (22) and the mother mold insert (23) are both provided with melt flow channels (28) in the middle, and the melt flow channels (28) are connected to the gate seat (27).