High-capacity powder bin for powder shaking machine

By designing a large-capacity powder hopper and combining it with an automatic control system that uses a tuning fork level gauge and an electric cylinder to drive the U-shaped cover, the problem of small powder hopper capacity and low precision of manual operation in traditional powder shaking machines has been solved, achieving high-precision automatic replenishment of hot melt powder and material shortage reminders.

CN223890621UActive Publication Date: 2026-02-10GUANGDONG BAOCAI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202520845882.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-02-10
Estimated Expiration
2035-04-29

AI Technical Summary

Technical Problem

Traditional powder shakers have small powder hopper capacity, require manual operation, and have low precision and large errors, resulting in inaccurate replenishment of hot melt powder.

Method used

A large-capacity powder silo was designed, comprising a protective shell, a powder silo, a tuning fork level gauge, an alarm, a discharge mechanism, and a control mechanism. The powder level gauge detects the powder quantity, and the electric cylinder drives the U-shaped cover to open or close the discharge nozzle to achieve automatic discharge. The alarm also reminds users to replenish the powder.

Benefits of technology

It achieves automatic unloading of hot melt powder with high precision and small error, and can provide material shortage reminders, improving replenishment accuracy and the degree of automation of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the high-capacity powder bin for the powder shaking machine, in the working process of the high-capacity powder bin for the powder shaking machine, when the tuning fork level meter detects that hot melting powder in the powder bin is lower than a preset value, and the hot melting powder needs to be added into the powder bin, the control mechanism controls the alarm to give an alarm to remind personnel to carry out powder adding operation. Specifically, a material adding door is opened, and hot melting powder is supplemented to the powder bin through a material adding opening. When hot melting powder needs to be supplemented to the powder shaking machine, the control mechanism controls the electric cylinder to work, and the electric cylinder drives the U-shaped cover plate to rotate through the rotating assembly, so that the U-shaped cover plate rotates relative to the discharging nozzle of the powder bin through the two rotating pins, the discharging nozzle is opened, and the hot melting powder in the powder bin is discharged from the discharging nozzle. And after the preset discharging time, the control mechanism controls the electric cylinder to work reversely, so that the U-shaped cover plate closes the powder bin discharging nozzle. According to the high-capacity powder bin for the powder shaking machine, automatic discharging of hot melting powder can be achieved, precision is high, errors are small, and material shortage reminding can be conducted.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of ironing picture printer, especially to the large capacity powder bin for powder shaker. BACKGROUND

[0002] The ironing picture printer prints a pattern on a heat transfer printing ironing picture film in the working process, and then scatters hot melt powder on the heat transfer printing ironing picture film with the pattern, so that the hot melt powder adheres to the pattern on the heat transfer printing ironing picture film. The heating device melts the hot melt powder on the pattern on the heat transfer printing ironing picture film, so that the hot melt powder adheres firmly to the heat transfer printing ironing picture film. In this process, the hot melt powder outside the pattern on the heat transfer printing ironing picture film needs to be shaken off to avoid the hot melt powder adhering to other places of the heat transfer printing ironing picture film. The powder shaker is used to complete the powder shaking work.

[0003] However, the powder bin of the powder shaker is a device for storing raw materials of the powder shaker. When the hot melt powder in the powder shaker needs to be replenished, the powder bin needs to be opened to replenish the raw materials of the powder shaker. The traditional powder bin has a small capacity and needs to be opened or closed manually. The amount of hot melt powder is controlled by experience, but such a way has low precision and large error. UTILITY MODEL CONTENT

[0004] Therefore, it is necessary to provide a large capacity powder bin for powder shaker to solve the technical problems of the traditional powder bin with small capacity, manual opening or closing, low precision, and large error.

[0005] A large capacity powder bin for powder shaker, comprising a protective shell, a powder bin, a tuning fork level meter, an alarm, a discharging mechanism, and a control mechanism.

[0006] A charging port is arranged at the top of the protective shell, and a charging door is arranged at the charging port. The powder bin is arranged in the protective shell, and the powder bin has a conical structure. The wide end of the powder bin is arranged towards the charging port. The discharge nozzle of the powder bin penetrates through the bottom of the protective shell.

[0007] The tuning fork level meter is arranged at the discharge nozzle of the powder bin. The detection end of the tuning fork level meter is arranged in the discharge nozzle of the powder bin.

[0008] The alarm is arranged on the outer wall of the protective shell.

[0009] The discharging mechanism is arranged at the output end of the powder bin discharge nozzle; the discharging mechanism comprises an electric cylinder, two rotating assemblies, a U-shaped cover plate and two rotating pins; the rotating assembly comprises a connecting piece, a rotating column, a connecting block and a limiting plate; one end of the rotating column is connected with the connecting piece; the connecting block is provided with a rotating hole, which is matched with the rotating column, and the rotating column is inserted into the rotating hole and rotationally connected with the connecting block; one end of the rotating column, which is away from the connecting piece, is connected with the limiting plate; one connecting block is arranged at one end of the electric cylinder, and the other connecting block is arranged on the driving rod of the electric cylinder; one connecting piece is connected with the outer wall of the powder bin, and the other connecting piece is connected with one end of one side edge of the U-shaped cover plate; the U-shaped cover plate is matched with the discharge nozzle of the powder bin, and the U-shaped cover plate can be arranged at the output end of the discharge nozzle of the powder bin to close the discharge nozzle of the powder bin; each side edge of the U-shaped cover plate is rotationally connected with the outer wall of the powder bin through a rotating pin; the inner wall of the sealing end of the U-shaped cover plate is provided with a sealing gasket.

[0010] The tuning fork level meter, the alarm and the electric cylinder are electrically connected with the control mechanism.

[0011] In one of the embodiments, the feeding door is movably connected with the protective shell through a hinge.

[0012] In one of the embodiments, a pulling handle is arranged on the feeding door.

[0013] In one of the embodiments, the pulling handle is provided with anti-skid lines.

[0014] In one of the embodiments, the pulling handle is provided with an anti-skid sleeve.

[0015] In one of the embodiments, the anti-skid sleeve is a soft rubber sleeve.

[0016] In one of the embodiments, the anti-skid sleeve is a soft silica gel sleeve.

[0017] In one of the embodiments, the anti-skid sleeve is a soft plastic sleeve.

[0018] In one of the embodiments, the sealing gasket is a soft rubber gasket.

[0019] In one of the embodiments, the sealing gasket is a soft silica gel gasket.

[0020] During operation, the large-capacity powder hopper of the aforementioned powder shaker activates an alarm when the tuning fork level gauge detects that the hot-melt powder level in the hopper is below a preset value and requires replenishment. This alarm alerts personnel to add powder. Specifically, the feeding door is opened, and hot-melt powder is added to the hopper through the feeding port. When hot-melt powder needs to be added to the powder shaker, the control mechanism activates an electric cylinder. This cylinder drives a U-shaped cover plate to rotate via a rotating component. The U-shaped cover plate rotates relative to the powder hopper discharge nozzle via two rotating pins, opening the discharge nozzle and allowing the hot-melt powder to be discharged. After a preset discharge time, the control mechanism reverses the electric cylinder, closing the powder hopper discharge nozzle. A sealing gasket on the inner wall of the U-shaped cover plate's sealing end enhances the airtightness of the closure. The large-capacity powder hopper of the aforementioned powder shaker enables automatic unloading of hot-melt powder with high precision and minimal error, and also provides a low-powder alert. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of a large-capacity powder hopper for a powder shaker in one embodiment;

[0022] Figure 2 This is a perspective view from another angle of the large-capacity powder hopper used in one embodiment of the powder shaker;

[0023] Figure 3 This is a partial structural diagram of a large-capacity powder hopper used in a powder shaker in one embodiment;

[0024] Figure 4 This is a partial structural diagram of a large-capacity powder hopper used in a powder shaker in one embodiment;

[0025] Figure 5 for Figure 3 A partially enlarged structural diagram of the large-capacity powder hopper used in some powder shaking machines in the embodiment. Detailed Implementation

[0026] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below. In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0030] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0031] Please refer to the following: Figures 1 to 5 This utility model provides a large-capacity powder hopper 10 for a powder shaking machine. The large-capacity powder hopper 10 for a powder shaking machine includes: a protective shell 100, a powder hopper 200, a tuning fork level gauge 300, an alarm 400, a discharge mechanism 500, and a control mechanism 600.

[0032] A feeding port 101 is provided on the top of the protective housing 100, and a feeding door 110 is provided at the feeding port 101. Specifically, in this embodiment, the feeding door 110 is movably connected to the protective housing 100 via a hinge 111. A powder hopper 200 is disposed inside the protective housing 100. The powder hopper 200 has a conical structure, with its wide end facing the feeding port 101. A discharge nozzle 210 at the bottom of the powder hopper 200 passes through the bottom of the protective housing 100.

[0033] The tuning fork level gauge 300 is installed at the discharge nozzle 210 of the powder silo 200. The detection end of the tuning fork level gauge 300 is located inside the discharge nozzle 210 of the powder silo 200.

[0034] The alarm 400 is mounted on the outer wall of the protective housing 100.

[0035] The unloading mechanism 500 is located at the output end of the discharge nozzle 210 of the powder silo 200. The unloading mechanism 500 includes an electric cylinder 510, two rotating components 520, a U-shaped cover plate 530, and two rotating pins 540. Each rotating component 520 includes a connector 521, a rotating column 522, a connecting block 523, and a limiting plate 524. One end of the rotating column 522 is connected to the connector 521. The connecting block 523 has a rotating hole (not shown in the figure), which is adapted to the rotating column 522. The rotating column 522 is inserted into the rotating hole and rotatably connected to the connecting block 523. The end of the rotating column 522 away from the connector 521 is connected to the limiting plate 524. One connecting block 523 is located at one end of the electric cylinder 510, and the other connecting block 523 is located on the drive rod 511 of the electric cylinder 510. One connector 521 is connected to the outer wall of the powder hopper 200, and another connector 521 is connected to one end of one side of the U-shaped cover 530. The U-shaped cover 530 is adapted to the discharge nozzle 210 of the powder hopper 200, and the U-shaped cover 530 can cover the output end of the discharge nozzle 210 of the powder hopper 200 to close the discharge nozzle 210 of the powder hopper 200. Each side of the U-shaped cover 530 is rotatably connected to the outer wall of the powder hopper 200 via a rotating pin 540. A sealing gasket (not shown) is provided on the inner wall of the sealing end of the U-shaped cover 530. In this embodiment, the sealing gasket is a soft rubber gasket. In another embodiment, the sealing gasket is a soft silicone gasket.

[0036] The tuning fork level gauge 300, alarm 400, and electric cylinder 510 are all electrically connected to the control mechanism 600. It should be noted that in this embodiment, the control mechanism 600 is a lower-level machine, specifically a PLC. In another embodiment, the control mechanism 600 is a microcontroller. In other embodiments, the control mechanism 600 includes an upper-level machine and a lower-level machine, which are electrically connected. The control mechanism 600 can control the tuning fork level gauge 300, alarm 400, and electric cylinder 510 to work in coordination to ensure the operational stability of the large-capacity powder hopper 10 used in the powder shaker.

[0037] To facilitate opening the feeding door 110, please participate... Figures 1 to 4 In one embodiment, the feeding door 110 is provided with a pull handle 112. The pull handle 112 has anti-slip texture, which increases its anti-slip performance and thus increases the friction between the hand and the pull handle 112. In another embodiment, the pull handle 112 is provided with an anti-slip sleeve. The anti-slip sleeve is a soft rubber sleeve. In another embodiment, the anti-slip sleeve is a soft silicone sleeve. In yet another embodiment, the anti-slip sleeve is a soft plastic sleeve. Thus, the pull handle 112 provided on the feeding door 110 facilitates opening the feeding door 110.

[0038] During operation of the large-capacity powder silo 10 used in the aforementioned powder shaker, when the tuning fork level gauge 300 detects that the hot melt powder in the powder silo 200 is below a preset value and hot melt powder needs to be added to the powder silo 200, the control mechanism 600 controls the alarm 400 to sound an alarm, reminding personnel to perform the powder adding operation. Specifically, the feeding door 110 is opened and hot melt powder is added to the powder silo 200 through the feeding port 101. When hot melt powder needs to be added to the powder shaker, the control mechanism 600 controls the electric cylinder 510 to work. The electric cylinder 510 drives the U-shaped cover plate 530 to rotate through a rotating component 520, so that the U-shaped cover plate 530 rotates relative to the discharge nozzle 210 of the powder silo 200 through two rotating pins 540, thereby opening the discharge nozzle 210 and allowing the hot melt powder in the powder silo 200 to be discharged from the discharge nozzle 210. After the preset discharge time, the control mechanism 600 controls the electric cylinder 510 to work in reverse, thereby causing the U-shaped cover 530 to close the discharge nozzle 210 of the powder hopper 200. A sealing gasket is provided on the inner wall of the sealing end of the U-shaped cover 530 to increase the airtightness of the U-shaped cover 530 in closing the discharge nozzle 210 of the powder hopper 200. The large-capacity powder hopper 10 used in the above-mentioned powder shaking machine can achieve automatic unloading of hot melt powder with high precision and small error, and can also provide a material shortage reminder.

[0039] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0040] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A large-capacity powder hopper for a powder shaking machine, characterized in that, include: Protective housing, powder hopper, tuning fork level gauge, alarm, unloading mechanism, and control mechanism; The protective shell has a filling port at its top and a filling door at the filling port; the powder hopper is located inside the protective shell and has a conical structure, with its wide end facing the filling port; the discharge nozzle of the powder hopper passes through the bottom of the protective shell. The tuning fork level gauge is installed at the discharge nozzle of the powder silo; the detection end of the tuning fork level gauge is installed inside the discharge nozzle of the powder silo. The alarm is mounted on the outer wall of the protective housing; The unloading mechanism is located at the output end of the powder hopper discharge nozzle; the unloading mechanism includes an electric cylinder, two rotating components, a U-shaped cover plate, and two rotating pins; the rotating components include a connector, a rotating column, a connecting block, and a limiting plate; one end of the rotating column is connected to the connector; the connecting block has a rotating hole adapted to the rotating column, the rotating column is inserted into the rotating hole and rotatably connected to the connecting block; the end of the rotating column away from the connector is connected to the limiting plate; the connecting block... One of the connecting blocks is located at one end of the electric cylinder, and the other connecting block is located on the drive rod of the electric cylinder; one connecting member is connected to the outer wall of the powder hopper, and the other connecting member is connected to one end of one side of the U-shaped cover plate; the U-shaped cover plate is adapted to the discharge nozzle of the powder hopper, and the U-shaped cover plate can cover the output end of the discharge nozzle of the powder hopper to close the discharge nozzle of the powder hopper; each side of the U-shaped cover plate is rotatably connected to the outer wall of the powder hopper through a rotating pin; a sealing gasket is provided on the inner wall of the sealing end of the U-shaped cover plate; The tuning fork level gauge, the alarm, and the electric cylinder are all electrically connected to the control mechanism.

2. The large-capacity powder hopper for the powder shaker according to claim 1, characterized in that, The filling door is movably connected to the protective shell via a hinge.

3. The large-capacity powder hopper for the powder shaker according to claim 1, characterized in that, The feeding door is equipped with a pull handle.

4. The large-capacity powder hopper for the powder shaker according to claim 3, characterized in that, The pull handle is provided with anti-slip texture.

5. The large-capacity powder hopper for the powder shaker according to claim 3, characterized in that, The pull handle is equipped with an anti-slip sleeve.

6. The large-capacity powder hopper for the powder shaker according to claim 5, characterized in that, The anti-slip sleeve is a soft rubber sleeve.

7. The large-capacity powder hopper for the powder shaker according to claim 5, characterized in that, The anti-slip sleeve is a soft silicone sleeve.

8. The large-capacity powder hopper for the powder shaker according to claim 5, characterized in that, The anti-slip sleeve is a soft plastic sleeve.

9. The large-capacity powder hopper for the powder shaker according to claim 1, characterized in that, The sealing gasket is a soft rubber gasket.

10. The large-capacity powder hopper for the powder shaker according to claim 1, characterized in that, The sealing gasket is a soft silicone gasket.