Structure for clinging and separating wool blanket from heating roller of roller heat transfer printing machine

By introducing a separation mechanism and a power mechanism into the roller heat transfer machine, the automatic or manual separation of the felt from the heating roller is achieved, solving the problem of the felt being burned when the equipment is stopped and ensuring the safe operation of the equipment.

CN223890622UActive Publication Date: 2026-02-10ZIBO HEDE IND & TRADE CO LTD
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Patent Information

Application Number
CN202520453889.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-02-10
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

The problem of the heat transfer machine burning out due to high temperature caused by the blanket sticking to the heating roller when there is a sudden power outage or equipment failure.

Method used

A structure including a separation mechanism and a power mechanism is designed. Through a movable shaft, a rack and a rack passage, combined with a reducer and a transmission gear, the automatic or manual separation of the felt from the heating roller is achieved, preventing the felt from sticking to the heating roller.

Benefits of technology

It can effectively prevent the blanket from being burned by high temperature after the equipment is shut down. It has a simple and durable structure, is easy to operate, and ensures safe standby of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223890622U_ABST
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Abstract

The utility model relates to a clinging and separating structure for a wool blanket and a heating roller of a roller heat transfer printing machine, and belongs to the field of roller heat transfer printing machine equipment. The separating mechanism comprises a movable shaft, a rack and a rack passing groove; the power mechanism comprises a speed reducer and a transmission gear; two cases are arranged on the two sides of the movable shaft, movable shaft track holes are formed in the inner walls of the sides, close to the movable shaft, of the two cases, rack passing grooves are fixed to the inner walls of the cases, the upper portions of the movable shaft track holes are covered with groove bodies of the rack passing grooves, and the two ends of the movable shaft penetrate through the movable shaft track holes in the two sides and then are connected with racks; the rack penetrates through the rack passing groove; a meshing hole is formed in the top of the rack passing groove, and the transmission gear is meshed with the rack at the meshing hole. According to the utility model, the situation that the blanket is burnt out due to long-time contact with the heating roller after the blanket is stopped is effectively prevented, and the safety is improved.
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Description

Technical Field

[0001] This utility model relates to a structure for separating the felt from the heating roller in a roller heat transfer machine, and belongs to the field of roller heat transfer machine equipment. Background Technology

[0002] A rotary heat transfer machine applies pressure to a pre-printed pattern on transfer paper using a heated roller. This causes the hot-melt ink or coating on the transfer paper to sublimate or melt at high temperatures, penetrating the substrate surface and forming a durable pattern upon cooling. The temperature is typically 150℃~230℃ (adjusted depending on the material). Under normal operating conditions, the felt blanket is in moving contact with the heating roller. However, in the event of a sudden power outage or equipment malfunction, the felt blanket stops moving and becomes pressed tightly against the heating roller. Since the contact area between the felt blanket roller and the heating roller remains unchanged, the continuous high temperature can easily burn the felt blanket. Summary of the Invention

[0003] Based on the problems described in the background, the problem that this utility model aims to solve is:

[0004] How to prevent the residual heat of the heating roller from burning the stationary felt after the machine suddenly stops working?

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A structure for separating the felt from the heating roller in a roller heat transfer machine includes a separation mechanism and a power mechanism. The separation mechanism includes a movable shaft, a rack, and a rack passage groove. The power mechanism includes a reducer and a transmission gear. Two housings are provided on both sides of the movable shaft. The inner wall of the two housings near the movable shaft has a movable shaft trajectory hole. A rack passage groove is fixed on the inner wall of the housing. The groove of the rack passage groove covers the movable shaft trajectory hole. The two ends of the movable shaft pass through the movable shaft trajectory holes on both sides and are connected to the rack. The rack passes through the rack passage groove.

[0007] The rack has a meshing hole at the top of the rack passage groove. The transmission gear meshes with the rack at the meshing hole. The transmission gears in the two housings are connected by a transmission rod. One of the transmission gears is connected to a reducer. The reducer is equipped with a rotating handle.

[0008] Preferably, the speed reducer is connected to a motor.

[0009] Preferably, the movable shaft is connected to the rack via a fixed cap, and the movable shaft and the fixed cap are rotatably connected.

[0010] Preferably, the rack passage groove is composed of an inverted U-shaped groove and a fixing plate, and fixing plates are fixed on both sides of the bottom of the inverted U-shaped groove; the fixing plates are fixedly connected to the chassis by screws.

[0011] Working principle: The reducer is operated manually or electrically, which drives the transmission gear to rotate. The transmission gear drives the rack to move linearly in the rack groove. The movement of the rack causes the movable shaft to move away from or towards the heating roller. The felt is wrapped around the movable shaft and the fixed shaft. The felt moves with the movable shaft, achieving the effect of the felt sticking to or detaching from the heating roller.

[0012] The beneficial effects of this utility model are:

[0013] This utility model has a simple and durable structure and can withstand long-term operation;

[0014] This invention allows for the separation of the felt and heating roller by rotating a handle after the roller heat transfer machine has stopped working. In the absence of power failure, a motor-controlled reducer can also be used to detach the felt from the roller and apply it firmly; it is convenient and quick.

[0015] This invention can also be used for temporary standby. Simply rotate the handle to detach the blanket from the heating roller to ensure safe standby of the equipment, which is highly safe. Attached Figure Description

[0016] Figure 1 Schematic diagram of the components inside the chassis

[0017] Figure 2 cross-sectional view of rack and pinion groove

[0018] Figure 3 Top view of rack and pinion passage

[0019] In the diagram: 1 is the movable shaft; 2 is the rack; 3 is the rack travel groove; 4 is the reducer; 5 is the transmission gear; 6 is the housing; 7 is the movable shaft track hole; 11 is the fixing cap; 31 is the meshing hole; 32 is the inverted U-shaped groove; 33 is the fixing plate; 41 is the rotating handle. Detailed Implementation

[0020] Example 1: A structure for separating the felt from the heating roller in a roller heat transfer machine includes a separation mechanism and a power mechanism. The separation mechanism includes a movable shaft 1, a rack 2, and a rack passage groove 3. The power mechanism includes a reducer 4 and a transmission gear 5. Two housings 6 are provided on both sides of the movable shaft 1. The inner wall of the two housings 6 near the movable shaft 1 is provided with a movable shaft track hole 7. The rack passage groove 3 is fixed on the inner wall of the housing 6. The groove of the rack passage groove 3 covers the movable shaft track hole 7. The two ends of the movable shaft 1 pass through the movable shaft track holes 7 on both sides and are connected to the rack 2. The rack 2 passes through the rack passage groove 3.

[0021] The top of the rack passage groove 3 is provided with a meshing hole 31, and the transmission gear 5 meshes with the rack 2 at the meshing hole 31. The transmission gears 5 in the two housings 6 are connected by a transmission rod, and one of the transmission gears 5 is connected to the reducer 4. The reducer 4 is provided with a rotating handle 41.

[0022] The movable shaft 1 is connected to the rack 2 via the fixed cap 11, and the movable shaft 1 and the fixed cap 11 are rotatably connected.

[0023] The rack passage groove 3 is composed of an inverted U-shaped groove 32 and a fixing plate 33. The fixing plate 33 is fixed on both sides of the bottom of the inverted U-shaped groove 32. The fixing plate 33 is fixedly connected to the chassis 6 by screws.

[0024] The manual rotating handle 41 is suitable for operating the blanket movement in various situations and is the most effective design for preventing the blanket from burning.

[0025] Example 2: A structure for separating the felt from the heating roller in a roller heat transfer machine includes a separation mechanism and a power mechanism. The separation mechanism includes a movable shaft 1, a rack 2, and a rack passage groove 3. The power mechanism includes a reducer 4 and a transmission gear 5. Two housings 6 are provided on both sides of the movable shaft 1. The inner wall of the two housings 6 near the movable shaft 1 is provided with a movable shaft track hole 7. The rack passage groove 3 is fixed on the inner wall of the housing 6. The groove of the rack passage groove 3 covers the movable shaft track hole 7. The two ends of the movable shaft 1 pass through the movable shaft track holes 7 on both sides and are connected to the rack 2. The rack 2 passes through the rack passage groove 3.

[0026] The top of the rack passage groove 3 is provided with a meshing hole 31, and the transmission gear 5 meshes with the rack 2 at the meshing hole 31. The transmission gears 5 in the two housings 6 are connected by a transmission rod, and one of the transmission gears 5 is connected to the reducer 4. The reducer 4 is provided with a rotating handle 41.

[0027] The movable shaft 1 is connected to the rack 2 via the fixed cap 11, and the movable shaft 1 and the fixed cap 11 are rotatably connected.

[0028] The rack passage groove 3 is composed of an inverted U-shaped groove 32 and a fixing plate 33. The fixing plate 33 is fixed on both sides of the bottom of the inverted U-shaped groove 32. The fixing plate 33 is fixedly connected to the chassis 6 by screws.

[0029] The speed reducer 4 is connected to a motor.

[0030] The speed reducer 4 connects to the motor, offering advantages over manual operation when there is no power outage. It facilitates remote control and monitoring. By installing a temperature detection device on the heating roller, it can address situations where the heating roller malfunctions and overheats, potentially burning the felt. This better protects the felt and improves the safety of the roller heat transfer machine.

Claims

1. A structure for separating the felt from the heating roller in a roller heat transfer machine, comprising a separating mechanism and a power mechanism, characterized in that, The disengagement mechanism includes a movable shaft (1), a rack (2), and a rack passage groove (3); the power mechanism includes a reducer (4) and a transmission gear (5); two housings (6) are provided on both sides of the movable shaft (1), and the inner wall of the two housings (6) near the movable shaft (1) is provided with a movable shaft track hole (7). The inner wall of the housing (6) is fixed with a rack passage groove (3), and the groove of the rack passage groove (3) covers the movable shaft track hole (7). The two ends of the movable shaft (1) pass through the movable shaft track holes (7) on both sides and are connected to the rack (2). The rack (2) passes through the rack passage groove (3). The rack passage groove (3) has a meshing hole (31) at the top. The transmission gear (5) meshes with the rack (2) at the meshing hole (31). The transmission gears (5) in the two housings (6) are connected by a transmission rod. One of the transmission gears (5) is connected to the reducer (4). The reducer (4) is equipped with a rotating handle (41).

2. The structure for separating the felt from the heating roller in a roller heat transfer machine according to claim 1, characterized in that, The reducer (4) is connected to a motor.

3. The structure for separating the felt from the heating roller in a roller heat transfer machine according to claim 1, characterized in that, The movable shaft (1) is connected to the rack (2) through the fixed cap (11), and the movable shaft (1) and the fixed cap (11) are rotatably connected.

4. The structure for separating the felt from the heating roller in a roller heat transfer machine according to claim 1, characterized in that, The rack passage groove (3) is composed of an inverted U-shaped groove (32) and a fixing plate (33). The bottom sides of the inverted U-shaped groove (32) are fixed with fixing plates (33); the fixing plates (33) are fixedly connected to the chassis (6) by screws.