AGV cluster battery monitoring device

By designing an AGV cluster battery monitoring device, real-time monitoring and customized recharging of the AGV cluster vehicle's battery status were achieved, solving the problem of difficult battery status monitoring in AGV cluster applications and ensuring the normal operation and efficient delivery of AGV cluster vehicles.

CN223890822UActive Publication Date: 2026-02-10SAIC GENERAL POWER TECH (SHANGHAI) CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520726611.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2026-02-10
Estimated Expiration
2035-04-17

AI Technical Summary

Technical Problem

In AGV cluster application scenarios, the battery status of AGVs is difficult to monitor and troubleshoot. Battery failures can lead to delivery task failures, affecting the overall efficiency of the system. Furthermore, the complex operating scenarios are susceptible to interference, resulting in long-term static battery drain.

Method used

Design an AGV cluster battery monitoring device, comprising a detection body, a main controller, an RFID reader, a hydraulic rod, and a charging head. It realizes battery status monitoring and customized charging through RFID identification, a battery detection module, and a communication module, and improves stability by using a limit mechanism.

Benefits of technology

It enables real-time monitoring and customized recharging of the AGV cluster's battery status, ensuring the normal operation of the AGV cluster, avoiding the impact on delivery efficiency, and improving the system's stability and practicality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223890822U_ABST
    Figure CN223890822U_ABST
Patent Text Reader

Abstract

The utility model provides an AGV cluster battery monitoring device, which comprises a detection main body, the detection main body is L-shaped, a main controller is fixedly arranged in the top end of the detection main body, the main controller comprises a microprocessor, a communication module and a memory, and an AGV cluster trolley is arranged above the bottom end of the detection main body through a limiting mechanism. The battery state of the AGV cluster trolley can be monitored and checked through the main controller and the inner controller, and the AGV cluster trolley with insufficient electric quantity can be charged, so that the normal operation of the AGV cluster trolley can be ensured, and the distribution efficiency is prevented from being influenced; and the AGV cluster trolley can be limited through the arranged elastic anti-collision rod, the movable baffle and the fixed block, the stability of the AGV cluster trolley is conveniently improved, and the practicability is high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of AGV battery monitoring technology, specifically to an AGV cluster battery monitoring device. Background Technology

[0002] Typically, multiple AGVs, along with a control computer (control console), navigation equipment, charging equipment, and peripheral auxiliary equipment, constitute an AGV system. Against the backdrop of rising labor costs and the transformation and upgrading of the manufacturing industry, AGVs are increasingly widely used in manufacturing factories as a perfect replacement for manual material delivery. The development of intelligent manufacturing technology has also continuously expanded the application areas of AGVs. The application of AGVs in manufacturing workshops has evolved from a few vehicles for a single project in the early days to hundreds of vehicles today, and the operating mode has also evolved from point-to-point single-cycle operation to clustered multi-cycle coordinated scheduling. In this clustered application scenario, the status tracking and operation and maintenance management of AGV batteries are becoming increasingly difficult. Relying on simple charging logic cannot meet the various needs of AGV cluster operation and maintenance, specifically the following:

[0003] 1. AGVs are numerous, widely distributed, and dynamically changing. The performance status of AGV batteries is difficult to monitor and troubleshoot, and battery failures can easily cause delivery tasks to fail, affecting the overall delivery efficiency of the system.

[0004] 2. AGVs operate in complex environments and are easily subject to human or other equipment interference, resulting in situations where they run out of power while stationary for extended periods.

[0005] Therefore, this utility model provides an AGV cluster battery monitoring device. Utility Model Content

[0006] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an AGV cluster battery monitoring device to solve the problems mentioned in the background technology. This utility model can monitor and troubleshoot the battery status of AGV cluster vehicles through the set battery detection module, and provide customized charging and battery activation for AGV cluster vehicles with insufficient power, thereby ensuring the normal operation of AGV cluster vehicles, avoiding affecting delivery efficiency, and has high practicality.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an AGV cluster battery monitoring device includes a detection body, which is L-shaped. A main controller is fixedly installed inside the top of the detection body. The main controller includes a microprocessor, a communication module, and a memory. An AGV cluster trolley is mounted above the bottom of the detection body via a limiting mechanism. The limiting mechanism includes an installation groove and a movable baffle. An RFID card is affixed to the outer wall of one end of the AGV cluster trolley. An inner contact is fixedly installed at the bottom of the RFID card. An internal controller is installed inside the AGV cluster trolley. An RFID reader is fixedly installed inside the side wall of the top of the detection body. An elastic anti-collision bar is fixedly installed below the inner contact at one end of the AGV cluster trolley. The internal controller includes a microprocessor, a battery detection module, and a communication module.

[0008] Furthermore, a display screen is fixedly installed inside the side wall of the detection body on one side of the main controller, and the display screen is positioned above the RFID reader.

[0009] Furthermore, a transceiver antenna is fixedly installed on the top of the detection body at the position corresponding to the main controller, and the transceiver antenna, display screen, and RFID reader are electrically connected to the main controller.

[0010] Furthermore, the RFID reader is located on one side of the RFID card, and the RFID card contains information about the AGV cluster vehicles.

[0011] Furthermore, an inner cavity is provided below the RFID reader corresponding to the interior of the detection body, and a hydraulic rod is fixedly installed on one side of the bottom of the inner cavity.

[0012] Furthermore, a charging head is fixedly installed at one end of the output rod of the hydraulic rod, and one end of the charging head is located on one side of the inner contact. The charging head is electrically connected to the main controller.

[0013] Furthermore, the mounting grooves are symmetrically opened on both sides of the bottom of the detection body, and one end of the movable baffle is movably installed inside the mounting groove through a torsion spring shaft. The movable baffle is an iron plate.

[0014] Furthermore, an electromagnet is fixedly installed inside the bottom end of the mounting groove, and the electromagnet is located below the movable baffle. A fixing block is fixedly installed at the bottom of the AGV cluster vehicle corresponding to the position of the movable baffle.

[0015] The beneficial effects of this utility model are as follows: This utility model's AGV cluster battery monitoring device can monitor and troubleshoot the battery status of AGV cluster vehicles through the main controller and internal controller. Furthermore, a hydraulic rod drives the charging head to move, allowing it to contact the internal contacts, facilitating the replenishment of power to AGV cluster vehicles with insufficient battery, thus ensuring the normal operation of the AGV cluster vehicles and avoiding impacts on delivery efficiency. The elastic anti-collision bar, movable baffle, and fixed block can limit the movement of the AGV cluster vehicles, improving their stability and making it highly practical. Attached Figure Description

[0016] Figure 1 This is a structural diagram of an AGV cluster battery monitoring device according to the present invention;

[0017] Figure 2 This is a front cross-sectional view of an AGV cluster battery monitoring device according to the present invention;

[0018] Figure 3 This utility model relates to an AGV cluster battery monitoring device. Figure 2 Enlarged view of point A in the middle;

[0019] Figure 4 This is a structural diagram of the main detection body of an AGV cluster battery monitoring device according to the present invention;

[0020] In the diagram: 1. Detection body; 2. AGV cluster vehicle; 3. Display screen; 4. Transceiver antenna; 5. Main controller; 6. RFID reader; 7. Hydraulic rod; 8. Charging head; 9. Internal contact; 10. RFID card; 11. Internal controller; 12. Mounting slot; 13. Movable baffle; 14. Electromagnet; 15. Fixing block. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] Please see Figures 1 to 4This utility model provides a technical solution: an AGV cluster battery monitoring device, including a detection body 1, the detection body 1 being L-shaped, a main controller 5 fixedly installed inside the top of the detection body 1, the main controller 5 including a microprocessor, a communication module and a memory, an AGV cluster trolley 2 being installed above the bottom of the detection body 1 via a limiting mechanism, the limiting mechanism including an installation groove 12 and a movable baffle 13, an RFID card 10 being affixed to the outer wall of one end of the AGV cluster trolley 2, the bottom of the RFID card 10 being fixedly provided with an inner contact 9, and the internal mounting of the AGV cluster trolley 2 being... Equipped with an internal controller 11, an RFID reader 6 is fixedly installed inside the side wall at the top of the detection body 1. An elastic anti-collision bar is fixedly installed below the internal contact 9 at one end of the AGV cluster vehicle 2. The internal controller 11 includes a microprocessor, a battery detection module, and a communication module. The internal controller 11 can detect the battery inside the AGV cluster vehicle 2 and transmit the battery data to the main controller 5 through the communication module and transceiver antenna. This facilitates battery monitoring and troubleshooting of the AGV cluster vehicle 2, and makes it convenient to recharge or replace the battery of the AGV cluster vehicle 2 in the future, thereby ensuring the efficiency of cargo transportation and high practicality.

[0023] In this embodiment, a display screen 3 is fixedly installed on one side of the main controller 5, corresponding to the side wall of the detection body 1. The display screen 3 is positioned above the RFID reader 6. A transceiver antenna 4 is fixedly installed on the top of the detection body 1, corresponding to the position of the main controller 5. The transceiver antenna 4, the display screen 3, and the RFID reader 6 are electrically connected to the main controller 5. The RFID reader 6 is located on one side of the RFID card 10. The RFID card 10 contains information about the AGV cluster vehicle 2. The RFID reader 6 can read the information inside the RFID card 10, facilitating the identification of the AGV cluster vehicle 2. The main controller 5 and the transceiver antenna 4 can receive the battery status information of the AGV cluster vehicle 2 and display it on the display screen 3.

[0024] In this embodiment, an inner cavity is provided below the RFID reader 6 corresponding to the inside of the detection body 1. A hydraulic rod 7 is fixedly installed on one side of the bottom of the inner cavity. A charging head 8 is fixedly installed at one end of the output rod of the hydraulic rod 7. One end of the charging head 8 is located on one side of the inner contact 9. The charging head 8 is electrically connected to the main controller 5. The hydraulic rod 7 drives the charging head 8 to move and contact the inner contact 9, so as to facilitate the charging of the AGV cluster vehicle 2 by contact charging.

[0025] In this embodiment, the mounting groove 12 is symmetrically opened on both sides of the bottom of the detection body 1. One end of the movable baffle 13 is movably installed inside the mounting groove 12 through a torsion spring shaft. The movable baffle 13 is an iron plate. An electromagnet 14 is fixedly installed inside the bottom of the mounting groove 12. The electromagnet 14 is located below the movable baffle 13. A fixing block 15 is fixedly installed at the bottom of the AGV cluster vehicle 2 corresponding to the position of the movable baffle 13. When the AGV cluster vehicle 2 moves onto the detection body 1, it can squeeze the movable baffle 13 through the fixing block 15. Through the limiting effect of the movable baffle 13 and the fixing block 15, the stability of the AGV cluster vehicle 2 can be improved, making it convenient to scan codes and recharge.

[0026] When using the AGV cluster battery monitoring device, the detection body 1 is fixedly installed, with its bottom edge flush with the ground. This allows the AGV cluster trolley 2 to move above the detection body 1. The battery detection module in the internal controller 11 detects the battery status inside the AGV cluster trolley 2 and transmits the battery status data to the main controller 5 via the communication module and transceiver antenna 4. The controller then determines the battery status of the AGV cluster trolley 2. If the AGV cluster trolley 2 has insufficient power, it moves to one end above the detection body 1. The AGV cluster trolley 2 then presses against the movable baffle 13 via the fixed block 15. The movable baffle 13 rotates inward into the mounting groove 12 under the action of the torsion spring shaft. An elastic anti-collision bar contacts the side wall of the detection body 1 to prevent collisions between the AGV cluster trolley 2 and the detection body 1. Simultaneously, the movable baffle 13 rotates in the opposite direction under the torque of the torsion spring shaft, facilitating the passage of the movable baffle. The plate 13 and the fixing block 15 limit the movement of the AGV cluster vehicle 2, improving its stability. The RFID reader 6 reads the information of the AGV cluster vehicle 2 from the RFID card 10, writes corresponding charging and activation programs into the main controller 5 based on different battery brands and models, and compares this with the received battery information. Based on the corresponding battery brand and model and the battery level inside the AGV cluster vehicle 2, the hydraulic rod 7 is activated, driving the charging head 8 to move. The charging head 8 contacts the internal contact 9, facilitating charging of the AGV cluster vehicle 2. The battery detection module in the main controller 5 detects and corrects the real-time battery level of the AGV cluster vehicle 2, and also monitors and troubleshoots the battery status. Customized charging and activation programs are used to replenish and activate the battery, ensuring the normal operation of the AGV cluster vehicle 2, avoiding impact on delivery efficiency, and demonstrating high practicality.

[0027] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An AGV cluster battery monitoring device, comprising a detection body (1), characterized in that, The detection body (1) is L-shaped. A main controller (5) is fixedly installed inside the top of the detection body (1). The main controller (5) includes a microprocessor, a communication module, a battery detection module, and a memory. An AGV cluster car (2) is installed above the bottom of the detection body (1) through a limiting mechanism. The limiting mechanism includes an installation groove (12) and a movable baffle (13). An RFID card (10) is pasted on the outer wall of one end of the AGV cluster car (2). An inner contact (9) is fixedly installed at the bottom of the RFID card (10). An inner controller (11) is installed inside the AGV cluster car (2). An RFID reader (6) is fixedly installed inside the side wall of the top of the detection body (1). An elastic anti-collision bar is fixedly installed below the inner contact (9) at one end of the AGV cluster car (2). The inner controller (11) includes a microprocessor, a battery detection module, and a communication module.

2. The AGV cluster battery monitoring device according to claim 1, characterized in that: A display screen (3) is fixedly installed on one side of the main controller (5) corresponding to the side wall of the detection body (1), and the display screen (3) is located above the RFID reader (6).

3. The AGV cluster battery monitoring device according to claim 2, characterized in that: A transceiver antenna (4) is fixedly installed on the top of the detection body (1) at the position corresponding to the main controller (5). The transceiver antenna (4), the display screen (3), and the RFID reader (6) are electrically connected to the main controller (5).

4. The AGV cluster battery monitoring device according to claim 3, characterized in that: The RFID reader (6) is located on one side of the RFID card (10), and the RFID card (10) contains information about the AGV cluster vehicle (2).

5. The AGV cluster battery monitoring device according to claim 1, characterized in that: The RFID reader (6) has an inner cavity below the detection body (1), and a hydraulic rod (7) is fixedly installed on one side of the bottom of the inner cavity.

6. The AGV cluster battery monitoring device according to claim 5, characterized in that: A charging head (8) is fixedly installed at one end of the output rod of the hydraulic rod (7). One end of the charging head (8) is located on one side of the inner contact (9). The charging head (8) is electrically connected to the main controller (5).

7. The AGV cluster battery monitoring device according to claim 1, characterized in that: The mounting groove (12) is symmetrically opened on both sides of the bottom end of the detection body (1). One end of the movable baffle (13) is movably installed inside the mounting groove (12) through a torsion spring shaft. The movable baffle (13) is an iron plate.

8. The AGV cluster battery monitoring device according to claim 7, characterized in that: An electromagnet (14) is fixedly installed inside the bottom end of the mounting groove (12). The electromagnet (14) is located below the movable baffle (13). A fixing block (15) is fixedly installed at the bottom of the AGV cluster vehicle (2) at the position corresponding to the movable baffle (13).