Flame-retardant sound-insulation carpet for vehicle

By introducing spherical protrusions and an air pump support structure into automotive carpets, combined with a double-layer flame-retardant and sound-insulating design, the problems of carpet sagging, wrinkling, and noise have been solved, achieving a comprehensive improvement in anti-slip properties, support, sound insulation, and safety.

CN223890875UActive Publication Date: 2026-02-10山东恒越汽车内饰件有限公司
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Patent Information

Application Number
CN202520583427.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-02-10
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

Existing car carpets lack inflatable support, are prone to denting and wrinkling, have limited anti-slip properties, increasing safety hazards, and have poor noise insulation.

Method used

A structure comprising a carpet layer, a sound insulation layer, a flame retardant layer, and a support layer was designed. The carpet layer has spherical protrusions and grooves forming a wavy line structure. The support layer contains a cavity and a micro air pump. The air pump expands the support layer. The combination of the double-layer flame retardant design and the sound insulation layer improves the anti-slip, support, and sound insulation effects.

Benefits of technology

It effectively prevents carpet from sinking and wrinkling, improves anti-slip performance, enhances support stability, reduces fire risk, reduces noise interference, and improves passenger safety and comfort.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223890875U_ABST
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Abstract

The utility model belongs to the technical field of carpets, and particularly relates to a vehicle flame-retardant sound-insulation carpet which comprises a carpet surface layer, a sound-insulation layer I bonded below the carpet surface layer, a flame-retardant layer I bonded below the sound-insulation layer I, a supporting layer mounted below the flame-retardant layer I, a plurality of spherical bulges mounted above the carpet surface layer, and a sound-insulation layer II bonded below the sound-insulation layer I, compared with the prior art, the spherical carpet has the advantages that the friction force between the carpet surface and a sole is increased, the effective anti-skidding effect is achieved, the foot pressure can be buffered to a certain extent, the treading comfort is improved, and the service life of the carpet is prolonged. The flatness and stability of the carpet in the using process can be effectively guaranteed, the carpet is suitable for different ground conditions in a vehicle, the service life of the carpet is prolonged, the use experience is improved, and the phenomena of carpet sinking, wrinkling and the like are avoided.
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Description

Technical Field

[0001] This utility model belongs to the field of carpet technology, specifically relating to a flame-retardant and sound-insulating carpet for vehicles. Background Technology

[0002] Currently, car carpets are an indispensable part of car interiors. However, existing car carpets do not have an inflatable support function and rely solely on the thickness and hardness of their material to maintain their shape. This makes them prone to dents and wrinkles. Furthermore, most existing car carpets have a flat surface, which limits their anti-slip performance. Especially during sudden braking or acceleration while driving, shoes can easily slide on the carpet surface, increasing safety hazards. Utility Model Content

[0003] To address the aforementioned problems, this utility model provides a flame-retardant and sound-insulating carpet for vehicles.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a flame-retardant and sound-insulating carpet for vehicles, comprising a carpet surface layer, a sound-insulating layer one bonded to the underside of the carpet surface layer, a flame-retardant layer one bonded to the underside of the sound-insulating layer one, a support layer installed below the flame-retardant layer one, and a plurality of spherical protrusions installed on the upper side of the carpet surface layer, wherein spherical grooves are formed at the positions of the carpet surface layer on the outer periphery of the plurality of spherical protrusions, and the spherical protrusions and adjacent spherical grooves form a wavy line structure.

[0005] Preferably, the side of the support layer is provided with two protrusions and two grooves, which are formed on the side of the support layer opposite to the protrusions. The protrusions and grooves cooperate with each other.

[0006] Preferably, the support layer has a cavity 1 inside, and the support layer has a groove 2 on the side adjacent to the protrusion 1. A miniature air pump is detachably connected in the groove 2. A through hole 1 is opened at the bottom of the groove 2. The through hole 1 communicates with the cavity 1, and the output end of the miniature air pump is located in the through hole 1.

[0007] Preferably, two protrusions are installed on the side of the support layer opposite to the groove, and two grooves are formed on the side of the support layer on the same side as the groove, with the protrusions and grooves cooperating.

[0008] Preferably, the support layer has a through hole two on the same side as the groove, the through hole two communicates with the cavity one, and a plug one or a connecting pipe one is detachably connected to the outer periphery of the through hole two.

[0009] Preferably, the support layer has a through hole three on the same side as the protrusion, the through hole three communicates with the cavity one, and the outer periphery of the through hole three is detachably connected to a plug two or a connecting pipe one.

[0010] Preferably, the support layer has a through hole four on the same side as the protrusion two, the through hole four communicates with the cavity one, and a plug three or a connecting pipe two can be detachably connected to the outer periphery of the through hole four.

[0011] Preferably, the support layer has a through hole five on the same side as the groove three, the through hole five communicates with the cavity one, and a plug four or a connecting pipe two can be detachably connected to the outer periphery of the through hole five.

[0012] Preferably, a second flame-retardant layer is bonded to the bottom of the support layer, and a second sound-insulating layer is bonded to the bottom of the second flame-retardant layer.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] (1) The existing car carpets are mostly flat, while this utility model has multiple spherical protrusions on the carpet surface layer, and spherical grooves are opened on the outer periphery of the spherical protrusions at the position of the carpet surface layer. The two form a wave line structure, which not only increases the friction between the carpet surface and the shoe sole, effectively preventing slipping, but also cushions the foot pressure to a certain extent and improves the comfort of stepping.

[0015] (2) Existing car carpets rely solely on the thickness and hardness of their own material to maintain their shape. However, this utility model uses a micro air pump to allow gas to enter the cavity through the through hole one, and then uses connecting pipe one and connecting pipe two to make the support layer of the entire carpet expand synchronously. This can effectively ensure the flatness and stability of the carpet during use, adapt to different car floor conditions, extend the service life of the carpet, improve the user experience, and avoid carpet dents, wrinkles, and other phenomena.

[0016] (3) The double-layer flame-retardant design is adopted. Flame-retardant layer one and flame-retardant layer two are respectively bonded to the top and bottom of the support layer, which can effectively reduce the risk of fire inside the vehicle and ensure passenger safety.

[0017] (4) The first sound insulation layer is bonded above the first flame retardant layer, and the second sound insulation layer is bonded below the second flame retardant layer. This can significantly reduce external noise and engine noise entering the vehicle, creating a quiet and comfortable driving environment. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below:

[0019] Figure 1 This is a front view of the automotive flame-retardant sound insulation carpet provided in Example 1;

[0020] Figure 2 Schematic diagram of flame-retardant sound insulation carpet for vehicles;

[0021] Figure 3 Side view of automotive flame-retardant sound insulation carpet;

[0022] Figure 4 A top view of a flame-retardant sound-insulating carpet for vehicles.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1. Carpet surface layer; 2. Sound insulation layer one; 3. Flame retardant layer one; 4. Support layer; 5. Flame retardant layer two; 6. Sound insulation layer two; 7. End cap one; 8. Spherical protrusion; 9. Protrusion one; 10. Miniature air pump; 11. Spherical groove; 12. Groove one; 13. Protrusion two. Detailed Implementation

[0025] To better understand the above-mentioned objectives, features and advantages of this utility model, the present utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0027] Example 1

[0028] The following is in conjunction with the appendix Figure 1-4 To further describe this utility model, a flame-retardant sound-insulating carpet for automobiles, such as... Figures 1-4 As shown, the system includes a carpet layer 1, a sound insulation layer 2 bonded below the carpet layer 1, a flame retardant layer 3 bonded below the sound insulation layer 2, a support layer 4 installed below the flame retardant layer 3, and multiple spherical protrusions 8 installed above the carpet layer 1. Spherical grooves 11 are formed at the positions of the carpet layer 1 around the multiple spherical protrusions 8. The spherical protrusions 8 and the adjacent spherical grooves 11 form a wavy line structure.

[0029] like Figures 1-4 As shown, two protrusions 9 are installed on the side of the support layer 4, and two grooves 12 are opened on the side of the support layer 4 opposite to the protrusions 9. The protrusions 9 and the grooves 12 are engaged.

[0030] like Figures 1-4 As shown, the support layer 4 has a cavity 1 inside, and the support layer 4 has a groove 2 on the side adjacent to the protrusion 9. A miniature air pump 10 is detachably connected in the groove 2. A through hole 1 is opened at the bottom of the groove 2, which communicates with the cavity 1, and the output end of the miniature air pump 10 is located in the through hole 1.

[0031] like Figures 1-4As shown, two protrusions 13 are installed on the side of the support layer 4 opposite to the groove 2, and two grooves 3 are opened on the side of the support layer 4 on the same side as the groove 2, with the protrusions 13 and grooves 3 cooperating.

[0032] like Figures 1-4 As shown, a through hole 2 is provided on the side of the support layer 4 on the same side as the groove 12. The through hole 2 communicates with the cavity 1. A plug 7 or a connecting pipe 1 is detachably connected to the outer periphery of the through hole 2.

[0033] like Figures 1-4 As shown, the support layer 4 and the protrusion 9 are on the same side with a through hole 3. The through hole 3 communicates with the cavity 1. A plug 2 or a connecting pipe 1 can be detachably connected to the outer periphery of the through hole 3.

[0034] like Figures 1-4 As shown, a through hole four is provided on the side of the support layer 4 and the protrusion 13 on the same side. The through hole four is connected to the cavity one. A plug three or a connecting pipe two can be detachably connected to the outer periphery of the through hole four.

[0035] like Figures 1-4 As shown, a through hole five is provided on the side of the support layer 4 on the same side as the groove three. The through hole five communicates with the cavity one. A plug four or a connecting pipe two can be detachably connected to the outer periphery of the through hole five.

[0036] like Figures 1-4 As shown, a flame-retardant layer 5 is bonded below the support layer 4, and a sound-insulating layer 6 is bonded below the flame-retardant layer 5.

[0037] In this utility model, the flame-retardant layer 3 and the flame-retardant layer 5 are made of existing flame-retardant polyester fiber, the carpet layer 1 is made of existing polypropylene fiber, and the sound insulation layer 2 and the sound insulation layer 6 are made of existing polyester fiber cotton.

[0038] In this invention, the entire carpet needs to be assembled, and the entire carpet only needs to be assembled from one piece of carpet with a second groove. When assembling, the side with the second groove needs to be located on the outermost side of the entire carpet.

[0039] In this utility model, connecting pipe one connects through hole two and through hole three, and connecting pipe two connects through hole four and through hole five.

[0040] In this invention, the support layer 4 is an existing airbag, and gas is delivered into the cavity by a micro air pump 10 to make the support layer 4 bulge.

[0041] In this invention, the interior of protrusion 9 forms part of cavity 1, and the interior of protrusion 13 also forms part of cavity 1.

[0042] The working principle of this utility model is as follows: During the assembly process, adjacent carpets are initially positioned and spliced ​​by the cooperation of protrusion 19 and groove 12, and protrusion 213 and groove 3. At the same time, as needed, the splicing structure is further stabilized by connecting through hole 2 and through hole 3 through connecting pipe 1, and connecting through hole 4 and through hole 5 through connecting pipe 2, ensuring that the entire carpet forms a tight and stable whole after assembly. When it is necessary to inflate the support layer 4, the micro air pump 10 is activated. The micro air pump 10 delivers gas into cavity 1 through through hole 1, and then expands the support layer 4 of the entire carpet through connecting pipe 1 and connecting pipe 2, thereby providing support for the entire carpet and ensuring the flatness and stability of the carpet during use.

[0043] As the technical solution of this utility model, the provided hardware configuration is merely to facilitate the implementation of specific braking control based on the hardware facilities. How to specifically implement braking control and the braking control method are not the technical problems to be solved or the objects of protection of this utility model. Furthermore, the communication methods between the devices all adopt existing communication methods, which are not the focus of this application.

[0044] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A flame-retardant and sound-insulating carpet for vehicles, comprising a carpet surface layer (1), characterized in that, A sound insulation layer (2) is bonded to the bottom of the carpet layer (1), a flame retardant layer (3) is bonded to the bottom of the sound insulation layer (2), a support layer (4) is installed below the flame retardant layer (3), and a plurality of spherical protrusions (8) are installed on the top of the carpet layer (1). Spherical grooves (11) are provided at the positions of the carpet layer (1) on the outer periphery of the plurality of spherical protrusions (8). The spherical protrusions (8) and the adjacent spherical grooves (11) form a wavy line structure.

2. The automotive flame-retardant sound-insulating carpet according to claim 1, characterized in that, The support layer (4) has two protrusions (9) installed on its side, and two grooves (12) are opened on the side of the support layer (4) opposite to the protrusions (9). The protrusions (9) and grooves (12) cooperate with each other.

3. The automotive flame-retardant sound-insulating carpet according to claim 2, characterized in that, The support layer (4) has a cavity 1 inside, and the support layer (4) has a groove 2 on the side adjacent to the protrusion 1 (9). A miniature air pump (10) is detachably connected in the groove 2. A through hole 1 is opened at the bottom of the groove 2. The through hole 1 communicates with the cavity 1, and the output end of the miniature air pump (10) is located in the through hole 1.

4. The automotive flame-retardant sound-insulating carpet according to claim 3, characterized in that, Two protrusions (13) are installed on the side of the support layer (4) opposite to the groove two. Two grooves (3) are opened on the side of the support layer (4) on the same side as the groove two. The protrusions (13) cooperate with the grooves (3).

5. The automotive flame-retardant sound-insulating carpet according to claim 4, characterized in that, The support layer (4) has a through hole two on the same side as the groove one (12). The through hole two is connected to the cavity one. A plug one (7) or a connecting pipe one can be detachably connected to the outer periphery of the through hole two.

6. The automotive flame-retardant sound-insulating carpet according to claim 5, characterized in that, The support layer (4) has a through hole three on the same side as the protrusion one (9). The through hole three is connected to the cavity one. The outer periphery of the through hole three is detachably connected to a plug two or a connecting pipe one.

7. The automotive flame-retardant sound-insulating carpet according to claim 6, characterized in that, The support layer (4) and the side of the protrusion (13) are provided with a through hole four. The through hole four is connected to the cavity one. The outer periphery of the through hole four is detachably connected with a plug three or a connecting pipe two.

8. The automotive flame-retardant sound-insulating carpet according to claim 7, characterized in that, The support layer (4) has a through hole five on the same side as the groove three. The through hole five is connected to the cavity one. A plug four or a connecting pipe two can be detachably connected to the outer periphery of the through hole five.

9. The automotive flame-retardant sound-insulating carpet according to any one of claims 1-8, characterized in that, A flame-retardant layer (5) is bonded to the bottom of the support layer (4), and a sound-insulating layer (6) is bonded to the bottom of the flame-retardant layer (5).