Novel foldable aluminum ingot transportation tray

By designing a folding and anti-collision mechanism for foldable aluminum ingot transport pallets, the problems of large pallet space occupation and easy damage have been solved, achieving convenient folding and shock absorption and anti-collision effects, and improving the stability and safety during transportation.

CN223891414UActive Publication Date: 2026-02-10TIANJIN YILING TECH CO LTD
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Patent Information

Application Number
CN202520584757.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-02-10
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

Existing pallets take up a lot of space, are not easy to fold and store, and cannot effectively absorb shock and prevent collisions during use, which can easily cause aluminum ingots to fall during transportation.

Method used

A foldable aluminum ingot transport pallet was designed, which includes a folding mechanism and an anti-collision mechanism. The pallet is folded through a pivot and hinge, and the anti-collision rubber plate and spring structure are used for cushioning and shock absorption. The stability is improved by combining support legs and anti-slip pads.

Benefits of technology

It enables convenient pallet folding, reduces space occupation, facilitates storage, and reduces impact damage to the pallet through a cushioning structure, thereby reducing the risk of aluminum ingots falling and improving the stability and safety of transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tray manufacturing, and discloses a novel foldable aluminum ingot transportation tray which comprises a base, a soft cushion and supporting legs, the supporting legs are arranged at the four corners of the bottom end of the base, a folding mechanism is arranged at the top end of the base, an anti-collision mechanism is arranged in the base, and the soft cushion is arranged on the base. The folding mechanism comprises first fixing plates, clamping grooves, clamping blocks, second fixing plates, rotating shafts, hinges, first circular ring buckles, first buckles and locking blocks, the first fixing plates are arranged on the two sides of the top end of the base, the base is rotationally connected with the first fixing plates through the hinges, and the rotating shafts are arranged on the two sides of the base; and second fixing plates are arranged on the two rotating shafts. According to the aluminum ingot tray, through the folding mechanism, the first fixing plates can be folded mutually, the second fixing plates are folded at the bottom end of the base and fixed, the placing space of the aluminum ingot tray is greatly reduced, and the aluminum ingot tray is convenient to store.
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Description

Technical Field

[0001] This utility model relates to the field of pallet manufacturing technology, and in particular to a novel foldable aluminum ingot transport pallet. Background Technology

[0002] Aluminum ingots are one of the important raw materials in industrial production. They are produced by electrolysis of alumina-crystal. Pallets are a medium that transforms static goods into dynamic goods. They are a type of cargo platform, and also a mobile platform, or a movable ground. During the storage and transportation of aluminum ingots, pallets are usually used at the bottom, and pallet jacks and forklifts are used for transportation.

[0003] Most existing pallets take up too much space when placed, are not convenient to fold and store, and can only bear weight during use without shock absorption or impact protection for aluminum ingots, making them very easy to fall off the pallet during transportation.

[0004] Therefore, those skilled in the art have provided a novel foldable aluminum ingot transport pallet to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a novel foldable aluminum ingot transport pallet. The pallet is folded using a foldable mechanism, which reduces shock to the aluminum ingots and prevents the pallet from being damaged by impact.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A novel foldable aluminum ingot transport pallet includes a base, a soft pad, and support legs. Support legs are provided at the four corners of the bottom of the base. A folding mechanism is provided at the top of the base. An anti-collision mechanism is provided inside the base. The lower end of the folding mechanism is connected to the pallet bottom plate.

[0008] The folding mechanism includes a first fixed plate, a slot, a locking block, a second fixed plate, a pivot, a hinge, a first ring buckle, a first buckle, and a locking block. The base has first fixed plates on both sides of its top end. The base and the first fixed plates are rotatably connected by hinges. The base has pivots on both sides of its top end. The two pivots have second fixed plates on them. The top end of the second fixed plate has a first ring buckle. The first ring buckle is fitted with a first buckle. The bottom end of the base has a locking block.

[0009] The above technical solution involves rotating two second fixing plates outwards via a pivot until they are parallel to the bottom of the base. Then, the first buckle on the second fixing plate engages with the locking block to prevent the second fixing plate from moving. Next, the first fixing plate located on the upper side of the base is folded inwards via a hinge until it is parallel to the bottom plate of the tray. Then, the first fixing plate on the other side is folded inwards until the locking block and the slot are fully engaged, thus folding the aluminum ingot tray. This greatly reduces the space required to place the aluminum ingot tray and makes it easier to store.

[0010] Furthermore, the anti-collision mechanism includes a mounting plate, a slide rail, a first spring, a pulley, a connecting block, an anti-collision rubber plate, a moving block, a slide groove, a slider, and a second spring. The mounting plate is fixedly connected to both sides of the base. The inner walls of the mounting plate are provided with slide rails on both sides. A connecting block is provided through both ends of one side of the mounting plate. An anti-collision rubber plate is fixedly connected to one side of the connecting block. A first spring is provided on the other side of the connecting block, and pulleys are provided at both ends. The other end of the first spring is fixedly connected to one side of the inner wall of the mounting plate. A slide groove is opened on one side of the mounting plate. A slider is provided at both ends of the slide groove. A moving block is fixedly connected to one side of the slider. The two moving blocks are connected by the second spring.

[0011] With the above technical solution, when the pallet is impacted, the anti-collision rubber plate is squeezed, causing the connecting block to move inward. The two connecting blocks drive the pulleys to move. One pulley slides on the slide rail, and the other pulley moves on the moving block. At the same time, the two first springs are compressed and in a compressed state, and the two sliders slide in the same direction in the slide groove, driving the two moving blocks to move. At this time, the second spring is in a compressed state. After the impact, the springs return to their original state, and the connecting block pushes the anti-collision rubber plate out. When the device is impacted, it can further reduce the impact effect on the pallet, play a buffering role, and reduce the occurrence of aluminum ingots falling during the transfer process.

[0012] Furthermore, a second ring buckle is provided at both ends of one side of the second fixing plate, and a second buckle is fitted on the second ring buckle. An L-shaped block is provided on both sides of the first fixing plate at the position corresponding to the second ring buckle.

[0013] With the above technical solution, when aluminum ingots need to be loaded, the second buckle on the second ring buckle can be engaged with the L-shaped block on the first fixing plate, so that the restored first fixing plate and the second fixing plate are connected and fixed to each other, thereby improving the stability of the pallet.

[0014] Furthermore, a soft pad is fixedly connected to one side of the first fixing plate, and the soft pad is located in the middle of the first fixing plate;

[0015] The above technical solution provides protection for the aluminum ingots by using a soft pad on the first fixing plate.

[0016] Furthermore, the second fixing plate and the first fixing plate are engaged with each other;

[0017] The above technical solution, through the cooperation between the first and second fixing plates, facilitates better folding of the tray and improves the folding effect.

[0018] Furthermore, pressure sensors are evenly arranged at the bottom end of the tray base plate, and a controller is provided on one side of the first fixing plate, with the pressure sensors electrically connected to the controller;

[0019] The above technical solution, through the installation of pressure sensors and controllers, facilitates the monitoring of the weight of the loaded aluminum ingots, preventing overloading and damage to the pallet.

[0020] Furthermore, square tubes are provided on both sides of the interior of the base;

[0021] The above technical solution facilitates pallet transportation by forklifts through the square tubes installed inside the base.

[0022] Furthermore, support legs are provided at the four corners of the bottom of the base, and anti-slip pads are provided at the bottom of each support leg;

[0023] The above technical solution, with its supporting legs and anti-slip pads, greatly improves the load-bearing capacity and stability of the pallet.

[0024] This utility model has the following beneficial effects:

[0025] 1. This utility model proposes a novel foldable aluminum ingot transport pallet. The two second fixing plates are rotated outward by a pivot until they are parallel to the bottom of the base. Then, the first buckle on the second fixing plate is engaged with the locking block to prevent the second fixing plate from moving. Then, the first fixing plate located on the upper side of the base is folded inward by a hinge until it is parallel to the bottom plate of the pallet. Then, the first fixing plate on the other side is folded inward. The locking block is fully engaged with the locking slot and then the pallet is stopped. This allows the aluminum ingot pallet to be folded, which greatly reduces the space required to place the aluminum ingot pallet and makes it easy to store.

[0026] 2. This utility model proposes a novel foldable aluminum ingot transport pallet. When the pallet is impacted, the anti-collision rubber plate is squeezed, causing the connecting blocks to move inward. The two connecting blocks drive the pulleys to move. One pulley slides on the slide rail, and the other pulley moves on the moving block. At the same time, the two first springs are compressed and the two sliders slide in the same direction in the slide groove, driving the two moving blocks to move. At this time, the second spring is compressed. After the impact, the springs return to their original state, and the connecting blocks push the anti-collision rubber plate out. When the device is impacted, it can further reduce the impact effect on the pallet, play a buffering role, and reduce the occurrence of aluminum ingots falling during the transfer process. Attached Figure Description

[0027] Figure 1 An isometric view of a novel foldable aluminum ingot transport pallet proposed in this utility model;

[0028] Figure 2 This is a side view of a novel foldable aluminum ingot transport pallet proposed in this utility model.

[0029] Figure 3 This is a top view of a novel foldable aluminum ingot transport pallet proposed in this utility model.

[0030] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0031] Figure 5 This is a bottom isometric view of a novel foldable aluminum ingot transport pallet proposed in this utility model;

[0032] Figure 6 This is a front view of a novel foldable aluminum ingot transport pallet proposed in this utility model.

[0033] Figure 7 This is a top view of the anti-collision mechanism of a novel foldable aluminum ingot transport pallet proposed in this utility model.

[0034] Legend:

[0035] 1. Folding mechanism; 101. First fixing plate; 102. Slot; 103. Block; 104. Second fixing plate; 105. Rotating shaft; 106. Hinge; 107. First circular buckle; 108. First buckle; 109. Locking block; 2. Anti-collision mechanism; 201. Mounting plate; 202. Slide rail; 203. First spring; 204. Pulley; 205. Connecting block; 206. Anti-collision rubber plate; 207. Moving block; 208. Slide groove; 209. Slider; 210. Second spring; 3. Base; 4. Pressure sensor; 5. Soft pad; 6. Support leg; 7. Anti-slip pad; 8. Square tube; 9. Second circular buckle; 10. Second buckle; 11. L-shaped block; 12. Controller; 13. Tray bottom plate. Detailed Implementation

[0036] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0037] Reference Figure 1-6 The present invention provides a specific embodiment of a novel foldable aluminum ingot transport pallet, comprising a base 3, a soft pad 5, and support legs 6. Support legs 6 are provided at the four corners of the bottom end of the base 3, a folding mechanism 1 is provided at the top end of the base 3, and an anti-collision mechanism 2 is provided inside the base 3. The lower end of the folding mechanism 1 is connected to the pallet bottom plate 13.

[0038] The folding mechanism 1 includes a first fixing plate 101, a slot 102, a locking block 103, a second fixing plate 104, a pivot 105, a hinge 106, a first ring buckle 107, a first buckle 108, and a locking block 109. The base 3 has first fixing plates 101 on both sides of its top end. The base 3 and the first fixing plates 101 are rotatably connected by hinges 106. The base 3 has pivots 105 on both sides of its top end, and each pivot 105 has a second fixing plate 104. A first ring is located at the top of each second fixing plate 104. The first ring buckle 107 is fitted with a first buckle 108. The bottom of the base 3 is provided with a locking block 109. The second ring buckle 9 is provided at both ends of one side of the second fixing plate 104. The second buckle 9 is fitted with a second buckle 10. The first fixing plate 101 is provided with L-shaped blocks 11 on both sides and corresponding to the positions of the second ring buckles 9. The second fixing plate 104 and the first fixing plate 101 are engaged with each other. The first fixing plate 101 is fixedly connected with a soft pad 5 on one side. The soft pad 5 is located in the middle of the first fixing plate 101.

[0039] The two second fixing plates 104 are rotated outward by the pivot 105 until they are parallel to the bottom of the base 3. Then, the first buckle 108 on the second fixing plate 104 is engaged with the locking block 109 to prevent the second fixing plate 104 from moving. Then, the first fixing plate 101 located on the upper side of the base 3 is folded inward by the hinge 106 until it is parallel to the bottom plate 13 of the tray. Then, the first fixing plate 101 on the other side is folded inward. The locking block 103 is fully engaged with the locking groove 102 and then the tray is stopped, so that the aluminum ingot tray can be folded, which greatly reduces the weight of the tray. The reduced space required for aluminum ingot pallets makes them easier to store. When aluminum ingots need to be loaded, the second buckle 10 on the second ring buckle 9 can be engaged with the L-shaped block 11 on the first fixing plate 101, so that the restored first fixing plate 101 and the second fixing plate 104 are connected and fixed to each other, improving the stability of the pallet. The cooperation between the first fixing plate 101 and the second fixing plate 104 facilitates better folding of the pallet and improves the folding effect. The soft pad 5 on the first fixing plate 101 can protect the loaded aluminum ingots.

[0040] Reference Figure 1 , Figure 4 , Figure 5 and Figure 7 The anti-collision mechanism 2 includes a mounting plate 201, a slide rail 202, a first spring 203, a pulley 204, a connecting block 205, an anti-collision rubber plate 206, a moving block 207, a sliding groove 208, a slider 209, and a second spring 210. Mounting plates 201 are fixedly connected to both sides of the base 3. Slide rails 202 are provided on both sides of the inner wall of the mounting plate 201. Connecting blocks 205 are provided through both ends of one side of the mounting plate 201. An anti-collision rubber plate 206 is fixedly connected to one side of the connecting block 205, and a first spring 204 is provided on the other side of the connecting block 205. A spring 203 is provided, and pulleys 204 are provided at both ends. The other end of the first spring 203 is fixedly connected to one side of the inner wall of the mounting plate 201. A groove 208 is provided on one side of the mounting plate 201. A slider 209 is provided at both ends of the groove 208. A moving block 207 is fixedly connected to one side of the slider 209. The two moving blocks 207 are connected by a second spring 210. Pressure sensors 4 are evenly provided at the bottom of the tray base plate 13. A controller 12 is provided on one side of the first fixed plate 101. The pressure sensors 4 are electrically connected to the controller 12.

[0041] When the pallet is impacted, the anti-collision rubber plate 206 is compressed, causing the connecting block 205 to move inward. The two connecting blocks 205 drive the pulley 204 to move. One pulley 204 slides on the slide rail 202, and the other pulley 204 moves on the moving block 207. At the same time, the two first springs 203 are compressed and in a compressed state, and the two sliders 209 slide in the same direction in the slide groove 208, driving the two moving blocks 207 to move. At this time, the second spring 210 is in a compressed state. After the impact, the springs return to their original state, and the connecting block 205 pushes out the anti-collision rubber plate 206, which plays a role in anti-collision buffering of the pallet and prevents the aluminum ingots from falling during the transfer. The pressure sensor 4 and the controller 12 are set to facilitate the monitoring of the weight of the loaded aluminum ingots and prevent overloading that could damage the pallet.

[0042] Square tubes 8 are provided on both sides inside the base 3. The square tubes 8 inside the base 3 facilitate the transport of pallets by forklifts.

[0043] Support legs 6 are provided at the four corners of the bottom of the base 3, and anti-slip pads 7 are provided at the bottom of each support leg 6. The support legs 6 and anti-slip pads 7 greatly improve the load-bearing capacity and stability of the pallet.

[0044] Working principle: When the tray is not in use, the operator can rotate the two second fixing plates 104 outwards via the pivot 105 until they are parallel to the bottom of the base 3. Then, the first buckle 108 on the second fixing plate 104 is engaged with the locking block 109 to prevent the second fixing plate 104 from moving. Then, the first fixing plate 101 located on the upper side of the base 3 is folded inwards via the hinge 106 until it is parallel to the bottom plate 13 of the tray. Then, the first fixing plate 101 on the other side is folded inwards, and the locking block 103 is fully engaged with the locking groove 102 before stopping, thus folding the aluminum ingot tray. When aluminum ingots need to be loaded, the operator first restores the first fixing plate 101 and the second fixing plate 104 to their original positions, and then engages the first buckle 108 on the second ring buckle 9. The two buckles 10 engage with the L-shaped block 11 on the first fixing plate 101, so that the restored first fixing plate 101 and the second fixing plate 104 are connected and fixed to each other. When the tray is impacted, the anti-collision rubber plate 206 is squeezed and drives the connecting block 205 to move inward. The two connecting blocks 205 drive the pulley 204 to move. One pulley 204 slides on the slide rail 202, and the other pulley 204 moves on the moving block 207. At the same time, the two first springs 203 are squeezed and are in a compressed state, and the two sliders 209 slide in the same direction in the slide groove 208, driving the two moving blocks 207 to move. At this time, the second spring 210 is in a compressed state. After the impact ends, the springs are restored, and the connecting block 205 pushes the anti-collision rubber plate 206 out.

[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel foldable aluminum ingot transport pallet, comprising a base (3), a cushion (5), and supporting legs (6), characterized in that: The base (3) is provided with support legs (6) at the four corners of the bottom end, the base (3) is provided with a folding mechanism (1) at the top, the base (3) is provided with an anti-collision mechanism (2) inside, and the lower end of the folding mechanism (1) is connected to a tray bottom plate (13). The folding mechanism (1) includes a first fixing plate (101), a slot (102), a locking block (103), a second fixing plate (104), a pivot (105), a hinge (106), a first ring buckle (107), a first buckle (108), and a locking block (109). The base (3) is provided with a first fixing plate (101) on both sides of the top. The base (3) and the first fixing plate (101) are rotatably connected by a hinge (106). The base (3) is provided with a pivot (105) on both sides. The two pivots (105) are provided with a second fixing plate (104). The second fixing plate (104) is provided with a first ring buckle (107) at the top. The first ring buckle (107) is fitted with a first buckle (108). The base (3) is provided with a locking block (109) at the bottom.

2. The novel foldable aluminum ingot transport pallet according to claim 1, characterized in that: The anti-collision mechanism (2) includes a mounting plate (201), a slide rail (202), a first spring (203), a pulley (204), a connecting block (205), an anti-collision rubber plate (206), a moving block (207), a slide groove (208), a slider (209), and a second spring (210). The mounting plate (201) is fixedly connected to both sides of the base (3). The inner walls of the mounting plate (201) are provided with slide rails (202) on both sides. The mounting plate (201) has connecting blocks (205) that pass through both ends on one side. A collision-resistant rubber plate (206) is fixedly connected to one side of the connecting block (205). A first spring (203) is provided on the other side of the connecting block (205), and pulleys (204) are provided at both ends. The other end of the first spring (203) is fixedly connected to one side of the inner wall of the mounting plate (201). A sliding groove (208) is provided on one side of the mounting plate (201). A slider (209) is provided at both ends of the sliding groove (208). A moving block (207) is fixedly connected to one side of the slider (209). The two moving blocks (207) are connected by a second spring (210).

3. The novel foldable aluminum ingot transport pallet according to claim 1, characterized in that: The second fixing plate (104) has a second ring buckle (9) at both ends on one side, and a second buckle (10) is fitted on the second ring buckle (9). The first fixing plate (101) has an L-shaped block (11) on both sides corresponding to the position of the second ring buckle (9).

4. A novel foldable aluminum ingot transport pallet according to claim 1, characterized in that: A soft pad (5) is fixedly connected to one side of the first fixing plate (101), and the soft pad (5) is located in the middle of the first fixing plate (101).

5. A novel foldable aluminum ingot transport pallet according to claim 1, characterized in that: The second fixing plate (104) and the first fixing plate (101) engage with each other.

6. A novel foldable aluminum ingot transport pallet according to claim 2, characterized in that: Pressure sensors (4) are evenly arranged at the bottom of the tray base plate (13), and a controller (12) is arranged on one side of the first fixing plate (101). The pressure sensors (4) are electrically connected to the controller (12).

7. A novel foldable aluminum ingot transport pallet according to claim 1, characterized in that: The base (3) has square tubes (8) on both sides inside.

8. A novel foldable aluminum ingot transport pallet according to claim 1, characterized in that: The base (3) is provided with support legs (6) at the four corners of the bottom end, and the bottom of each support leg (6) is provided with anti-slip pads (7).