Full-automatic roller way conveying line

Abstract

The utility model discloses a full-automatic roller way conveying line, which belongs to the technical field of conveying devices, and comprises an equipment main body, a cleaning assembly and a steering assembly, the left side of the equipment main body is connected with the cleaning assembly, and the right side of the equipment main body is connected with the steering assembly. By means of the mode, the cleaning effect on the conveying rollers is achieved through the height adjusting assembly and the supporting assembly, impurities are prevented from influencing normal rotation of the roller way, the running resistance is increased, the steering effect on expresses is achieved by additionally arranging the steering assembly, the sorting time is shortened, the labor cost is reduced, and the overall sorting efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of conveying device technology, specifically to a fully automatic roller conveyor line. Background Technology

[0002] With the rapid development of the express delivery industry, efficient sorting and transportation of express packages has become a crucial aspect of its operation. Traditional express delivery roller conveyor lines typically only allow for straight-line transport, which presents significant limitations when dealing with complex express sorting processes and site layouts.

[0003] For example, patent CN203033292U discloses a fully automatic conveyor hub roller conveyor, including a bracket, a motor, an inlet-side conveyor roller, an outlet-side conveyor roller, a photoelectric switch, a laser detection mechanism, a blocking mechanism, a material support rotation mechanism, and a positioning mechanism.

[0004] However, the above technology has the following problems: 1. During the express delivery process, dust, stains and debris that may fall off the surface of the package will adhere to the roller conveyor. Over time, these deposits will not only affect the normal rotation of the roller conveyor and increase the running resistance, but may also cause the package to slip or deviate during the delivery process, reducing the stability and accuracy of the delivery, and affecting the sorting efficiency and the integrity rate of the express delivery.

[0005] 2. Due to the lack of turning function, the transfer of express parcels between different sorting areas often requires manual handling or the use of other complex transfer equipment, which greatly increases sorting time and labor costs and reduces overall sorting efficiency.

[0006] Based on this, this utility model designs a fully automatic roller conveyor line to solve the above problems. Utility Model Content

[0007] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a fully automatic roller conveyor line.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A fully automatic roller conveyor line includes a main body, a cleaning component, and a steering component. The left side of the main body is connected to the cleaning component, and the right side of the main body is connected to the steering component.

[0010] The cleaning assembly includes a height adjustment component for adjusting the cleaning range and a support component for storage, both of which are connected to the main body of the device.

[0011] Furthermore, the main body of the equipment includes a conveying component, a conveying roller, a linear module, a support block, and a support frame; the conveying component is mounted on the support frame, and the output end of the conveying component is connected to the conveying roller to drive its movement; the linear module is fixedly mounted on the front side of the support frame, and a sliding groove is provided on the rear side of the support frame, which is slidably connected to the support block; multiple conveying rollers are provided, and the front and rear ends of the multiple conveying rollers are respectively rotatably connected to the front and rear ends of the support frame; the support block is connected to the height adjustment component; the support frame is connected to the support component; and the support frame is connected to the steering component.

[0012] Furthermore, the conveying assembly includes a first motor, a first transmission assembly, and a second conveying assembly. The first motor is fixedly installed on the left side of the support frame, and the output end of the first motor is connected to the leftmost conveying roller through the first motor. The leftmost conveying roller is connected to the other conveying rollers through the second conveying assembly.

[0013] Furthermore, the height adjustment assembly includes a vertical plate, a second motor, a threaded rod, a threaded block, and a cleaning roller. The vertical plate is fixedly installed on the output slider of the linear module. The second motor is fixedly installed on the upper end of the vertical plate. The output end of the second motor is fixedly connected to the threaded rod. The lower end of the threaded rod is rotatably connected to the inner bottom of the vertical plate. The threaded block is threadedly connected to the threaded rod. One end of the cleaning roller is detachably connected to the threaded block, and the other end of the cleaning roller is detachably connected to the support block.

[0014] Furthermore, the cleaning roller includes a folded barrel and bristles, with multiple bristles evenly spaced and fixedly arranged on the outer end of the folded barrel.

[0015] Furthermore, the support assembly includes a first telescopic rod, a second telescopic rod, a protrusion, a sliding sleeve, an L-shaped slider, a locking block, a spring, and a support plate. The lower ends of the first and second telescopic rods are hinged to the front end of the support frame, and the upper ends of the first and second telescopic rods are respectively hinged to the left and right sides of the support plate. The protrusion is fixedly installed on the side of the first telescopic rod, and a locking groove is provided at the upper middle part of the protrusion. The locking block is inserted into the locking groove and fixedly installed on the lower end of the L-shaped slider. The sliding sleeve is fixedly installed on the lower end of the support plate, and the L-shaped slider is slidably connected to the inner wall of the sliding sleeve. One end of the spring is fixedly connected to the lower end of the support plate, and the other end of the spring is fixedly connected to the upper end of the L-shaped slider.

[0016] Furthermore, the protrusion includes a straight portion and a ramp, a slot is formed in the straight portion of the protrusion, and the ramp is slidably connected to the block.

[0017] Furthermore, the steering assembly includes an electric cylinder, a first rotating drum, a tensioning wheel, a second rotating drum, a belt, and a fixed frame. The electric cylinder is fixedly installed on the right side of the support frame, and its output end is fixedly connected to the fixed frame. The first rotating drum, the tensioning wheel, and the second rotating drum are all rotatably connected to the fixed frame. There are two tensioning wheels, which are located on the front and rear sides of the upper end of the first rotating drum, respectively. There are three second rotating drums, which are located on the upper end of the fixed frame, respectively. The belt is sleeved on the outer ends of the first rotating drum, the tensioning wheel, and the second rotating drum. Multiple telescopic rods are provided around the fixed frame to maintain its stability.

[0018] Furthermore, the first rotating drum, tensioning wheel, second rotating drum, and belt are each provided in two sets and located on the left and right sides of the fixed frame, respectively, and the two sets of the first rotating drum are fixedly connected by a connecting rod.

[0019] Furthermore, the steering assembly also includes a drive motor, a transmission sprocket, and a transmission chain. The drive motor is fixedly connected to the interior of the fixed frame, the transmission sprocket is fixedly connected to the connecting rod, and the output end of the drive motor is connected to the transmission sprocket via the transmission chain.

[0020] Compared with the prior art, the advantages of this utility model are as follows: When in use, the height adjustment component and the support component achieve the cleaning function of the conveyor roller, preventing impurities from affecting the normal rotation of the roller and increasing running resistance. By adding a steering component, the express delivery can be turned, reducing sorting time and labor costs and improving the overall sorting efficiency. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This utility model relates to a three-dimensional fully automatic roller conveyor line. Figure 1 ;

[0023] Figure 2 This is a front view of a fully automatic roller conveyor line according to the present invention;

[0024] Figure 3 This utility model relates to a three-dimensional fully automatic roller conveyor line. Figure 2 ;

[0025] Figure 4 This utility model relates to a three-dimensional fully automatic roller conveyor line. Figure 3 ;

[0026] Figure 5 This is a schematic diagram of the structure of the support component of this utility model;

[0027] Figure 6 for Figure 5 Enlarged view of point A in the middle;

[0028] Figure 7 This is a schematic diagram of the steering assembly of this utility model. Figure 1 ;

[0029] Figure 8 This is a schematic diagram of the steering assembly of this utility model. Figure 2 ;

[0030] Figure 9 This is a partial structural diagram of the height adjustment component of this utility model.

[0031] The labels in the diagram represent:

[0032] 1. Equipment body; 11. First motor; 12. First transmission assembly; 13. Second transmission assembly; 14. Transmission roller; 15. Linear module; 16. Slide groove; 17. Support block; 18. Support frame; 2. Cleaning assembly; 21. Height adjustment assembly; 211. Vertical plate; 212. Second motor; 213. Threaded rod; 214. Threaded block; 215. Cleaning roller; 22. Support assembly; 221. First telescopic rod; 222. Second telescopic rod; 223. Protrusion; 224. Sliding sleeve; 225. L-shaped slider; 226. Slot; 227. Locking block; 228. Spring; 229. Support plate; 3. Steering assembly; 31. Electric cylinder; 32. Drive motor; 33. First rotating drum; 34. Tensioner wheel; 35. Second rotating drum; 36. Belt; 37. Fixing frame; 38. Transmission sprocket; 39. Transmission chain. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0034] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0035] In some embodiments, please refer to the accompanying drawings. Figures 1-9A fully automatic roller conveyor line includes a main body 1, a cleaning component 2, and a steering component 3. The left side of the main body 1 is connected to the cleaning component 2, and the right side of the main body 1 is connected to the steering component 3.

[0036] The cleaning component 2 includes a height adjustment component 21 for adjusting the cleaning range and a support component 22 for storage. Both the height adjustment component 21 and the support component 22 are connected to the main body 1 of the device.

[0037] In use, this utility model achieves the cleaning function of the conveyor roller 14 through the height adjustment component 21 and the support component 22, preventing impurities from affecting the normal rotation of the roller and increasing running resistance. By adding the steering component 3, the express delivery can be turned, reducing sorting time and labor costs and improving the overall sorting efficiency.

[0038] The main body 1 of the equipment includes a conveying component, a conveying roller 14, a linear module 15, a support block 17, and a support frame 18. The conveying component is mounted on the support frame 18, and the output end of the conveying component is connected to the conveying roller 14 to drive the movement of the conveying roller 14. The linear module 15 is fixedly mounted on the front side of the support frame 18. A sliding groove 16 is provided on the rear side of the support frame 18, and the sliding groove 16 is slidably connected to the support block 17. There are multiple conveying rollers 14, and the front and rear ends of the multiple conveying rollers 14 are respectively rotatably connected to the front and rear ends of the support frame 18. The support block 17 is connected to the height adjustment component 21. The support frame 18 is connected to the support component 22 and the steering component 3.

[0039] The conveying assembly includes a first motor 11, a first transmission assembly 12, and a second conveying assembly 13. The first motor 11 is fixedly installed on the left side of the support frame 18. The output end of the first motor 11 is connected to the leftmost conveying roller 14 via a first chain. The leftmost conveying roller 14 is connected to the other conveying rollers 14 via the second conveying assembly 13.

[0040] The first transmission component 12 and the second transmission component 13 are sprocket and chain transmission components, which transmit power as a mechanical transmission method of tension by meshing the roller part of the chain with the tooth part of the sprocket.

[0041] Principle: The leftmost conveyor roller 14 is fixedly equipped with two sprockets of the first transmission assembly 12 and the second transmission assembly 13. The output end of the first motor 11 is fixedly equipped with one sprocket of the first transmission assembly 12. The two sprockets of the first transmission assembly 12 are fitted with a first chain. The remaining conveyor rollers 14 are all equipped with one sprocket of the second transmission assembly 13. The sprockets of all the second transmission assemblies 13 are fitted with a second chain.

[0042] The first motor 11 starts and drives the first chain to move. The first chain drives the leftmost conveyor roller 14 to move. The leftmost conveyor roller 14 drives the second chain to move. The second chain then drives the remaining conveyor rollers 14 to move, thus realizing the automatic conveying function of the conveyor rollers 14.

[0043] Both the first and second chains are equipped with tensioning mechanisms. The tensioning mechanisms are generally installed on the slack side of the chain. This avoids the large tension required when installed on the tight side and the possible jumping problem. At the same time, it can also reduce the tension and impact during startup and improve the stability and reliability of the transmission.

[0044] The height adjustment assembly 21 includes a vertical plate 211, a second motor 212, a threaded rod 213, a threaded block 214, and a cleaning roller 215. The vertical plate 211 is fixedly installed on the output slider of the linear module 15. The second motor 212 is fixedly installed on the upper end of the vertical plate 211. The output end of the second motor 212 is fixedly connected to the threaded rod 213. The lower end of the threaded rod 213 is rotatably connected to the inner bottom of the vertical plate 211. The threaded block 214 is threadedly connected to the threaded rod 213. One end of the cleaning roller 215 is detachably connected to the threaded block 214, and the other end of the cleaning roller 215 is detachably connected to the support block 17.

[0045] The cleaning roller 215 includes a folded barrel and bristles, with multiple bristles evenly spaced and fixedly installed on the outer end of the folded barrel.

[0046] The support assembly 22 includes a first telescopic rod 221, a second telescopic rod 222, a protrusion 223, a sliding sleeve 224, an L-shaped slider 225, a locking block 227, a spring 228, and a support plate 229. The lower ends of the first telescopic rod 221 and the second telescopic rod 222 are hinged to the front end of the support frame 18, and the upper ends of the first telescopic rod 221 and the second telescopic rod 222 are respectively hinged to the left and right sides of the support plate 229. The protrusion 223 is fixedly installed on the first telescopic rod 224. On the side of rod 221, a slot 226 is provided at the upper middle part of protrusion 223. A locking block 227 is inserted into the slot 226. The locking block 227 is fixedly installed at the lower end of L-shaped slider 225. A sliding sleeve 224 is fixedly installed at the lower end of support plate 229. L-shaped slider 225 is slidably connected to the inner wall of sliding sleeve 224. One end of spring 228 is fixedly connected to the lower end of support plate 229, and the other end of spring 228 is fixedly connected to the upper end of L-shaped slider 225.

[0047] The protrusion 223 includes a straight portion and a ramp, the slot 226 is formed in the straight portion of the protrusion 223, and the ramp is slidably connected to the block 227.

[0048] Principle: When the conveyor line is working normally, the cleaning roller 215 is housed on the upper end of the support plate 229.

[0049] When the conveyor line stops operating, press the L-shaped slider 225 upwards by hand. This causes the L-shaped slider 225 to disengage the locking block 227 from the locking groove 226. The protrusion 223 is no longer locked by the locking groove 226 and the locking block 227. Pulling the support plate 229 to the left lowers the support plate 229, activating the second motor 212. The second motor 212 drives the threaded rod 213 to rotate, which in turn drives the threaded block 214 downwards. The threaded block 214 then drives the cleaning roller 215 downwards to its lowest point and stops, at which point the bristles on the cleaning roller 215 come into contact with the conveyor roller 14. At this point, pulling the cleaning roller 215 backwards mounts one end of the cleaning roller 215 onto the support block 17, activating the linear module 15. This activates the vertical plate 211 and the cleaning roller 215, thereby cleaning the multiple conveyor rollers 14.

[0050] In some embodiments, such as Figure 8 and Figure 9 As shown, in a preferred embodiment of the present invention, the steering assembly 3 includes an electric cylinder 31, a first rotating drum 33, a tensioning wheel 34, a second rotating drum 35, a belt 36, and a fixing frame 37. The electric cylinder 31 is fixedly installed on the right side of the support frame 18, and the output end of the electric cylinder 31 is fixedly connected to the fixing frame 37. The first rotating drum 33, the tensioning wheel 34, and the second rotating drum 35 are all rotatably connected to the fixing frame 37. There are two tensioning wheels 34, which are respectively located on the front and rear sides of the upper end of the first rotating drum 33. There are three second rotating drums 35, which are respectively located on the upper end of the fixing frame 37. The belt 36 is sleeved on the outer ends of the first rotating drum 33, the tensioning wheel 34, and the second rotating drum 35. Multiple telescopic rods are provided around the fixing frame 37 to maintain the stability of the fixing frame 37.

[0051] The first rotating drum 33, tensioning wheel 34, second rotating drum 35, and belt 36 are each provided in two sets and are located on the left and right sides of the fixed frame 37 respectively. The two sets of the first rotating drum 33 are fixedly connected by a connecting rod.

[0052] The steering assembly 3 also includes a drive motor 32, a transmission sprocket 38, and a transmission chain 39. The drive motor 32 is fixedly connected to the interior of the fixed frame 37, the transmission sprocket 38 is fixedly connected to the connecting rod, and the output end of the drive motor 32 is connected to the transmission sprocket 38 through the transmission chain 39.

[0053] Principle: When the drive motor 32 starts, the drive motor 32 drives the first drum 33 to rotate through the transmission chain 39 and the transmission sprocket 38. The first drum 33 drives the belt 36 to rotate, and the belt 36 drives the tensioner 34 and the second drum 35 to rotate. Therefore, under the action of the first drum 33, the tensioner 34, and the second drum 35, the belt 36 can transmit power stably.

[0054] When it is necessary to turn the package, the electric cylinder 31 is activated, which pushes the fixed frame 37 to move upward. The fixed frame 37 then drives the belt 36 to move upward, and the belt 36 then causes the package to separate from the conveyor roller 14, thereby achieving the turning function of the package.

[0055] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A fully automatic roller conveyor line, characterized in that: It includes a main body (1), a cleaning component (2) and a steering component (3), wherein the left side of the main body (1) is connected to the cleaning component (2) and the right side of the main body (1) is connected to the steering component (3); The cleaning component (2) includes a height adjustment component (21) for adjusting the cleaning range and a support component (22) for storage, both of which are connected to the main body (1).

2. The fully automatic roller conveyor line according to claim 1, characterized in that, The main body (1) of the equipment includes a conveying component, a conveying roller (14), a linear module (15), a support block (17), and a support frame (18). The conveying component is installed on the support frame (18), and the output end of the conveying component is connected to the conveying roller (14) to drive the movement of the conveying roller (14). The linear module (15) is fixedly installed on the front side of the support frame (18). A sliding groove (16) is provided on the rear side of the support frame (18). The sliding groove (16) is slidably connected to the support block (17). There are multiple conveying rollers (14), and the front and rear ends of the multiple conveying rollers (14) are rotatably connected to the front and rear ends of the support frame (18), respectively. The support block (17) is connected to the height adjustment component (21). The support frame (18) is connected to the support component (22). The support frame (18) is connected to the steering component (3).

3. The fully automatic roller conveyor line according to claim 2, characterized in that, The height adjustment assembly (21) includes a vertical plate (211), a second motor (212), a threaded rod (213), a threaded block (214), and a cleaning roller (215). The vertical plate (211) is fixedly installed on the output slider of the linear module (15). The second motor (212) is fixedly installed on the upper end of the vertical plate (211). The output end of the second motor (212) is fixedly connected to the threaded rod (213). The lower end of the threaded rod (213) is rotatably connected to the inner bottom of the vertical plate (211). The threaded block (214) is threadedly connected to the threaded rod (213). One end of the cleaning roller (215) is detachably connected to the threaded block (214), and the other end of the cleaning roller (215) is detachably connected to the support block (17).

4. The fully automatic roller conveyor line according to claim 3, characterized in that, The cleaning roller (215) includes a folded barrel and bristles, with multiple bristles spaced at equal intervals and fixedly installed on the outer end of the folded barrel.

5. The fully automatic roller conveyor line according to claim 2, characterized in that, The support assembly (22) includes a first telescopic rod (221), a second telescopic rod (222), a protrusion (223), a sliding sleeve (224), an L-shaped slider (225), a locking block (227), a spring (228), and a support plate (229). The lower ends of the first telescopic rod (221) and the second telescopic rod (222) are hinged to the front end of the support frame (18), and the upper ends of the first telescopic rod (221) and the second telescopic rod (222) are respectively hinged to the left and right sides of the support plate (229). The protrusion (223) is fixedly installed on the first telescopic rod. On the side of the retractable rod (221), a slot (226) is provided at the upper middle part of the protrusion (223). The locking block (227) is inserted into the slot (226). The locking block (227) is fixedly installed at the lower end of the L-shaped slider (225). The sliding sleeve (224) is fixedly installed at the lower end of the support plate (229). The L-shaped slider (225) is slidably connected to the inner wall of the sliding sleeve (224). One end of the spring (228) is fixedly connected to the lower end of the support plate (229), and the other end of the spring (228) is fixedly connected to the upper end of the L-shaped slider (225).

6. The fully automatic roller conveyor line according to claim 5, characterized in that, The protrusion (223) includes a straight portion and a ramp, a slot (226) is formed in the straight portion of the protrusion (223), and the ramp is slidably connected to the slot (227).

7. The fully automatic roller conveyor line according to claim 2, characterized in that, The steering assembly (3) includes an electric cylinder (31), a first rotating drum (33), a tensioning wheel (34), a second rotating drum (35), a belt (36), and a fixed frame (37). The electric cylinder (31) is fixedly installed on the right side of the support frame (18). The output end of the electric cylinder (31) is fixedly connected to the fixed frame (37). The first rotating drum (33), the tensioning wheel (34), and the second rotating drum (35) are all rotatably connected to the fixed frame (37). There are two tensioning wheels (34) located on the front and rear sides of the upper end of the first rotating drum (33). There are three second rotating drums (35) located on the upper end of the fixed frame (37). The belt (36) is sleeved on the outer ends of the first rotating drum (33), the tensioning wheel (34), and the second rotating drum (35). Multiple telescopic rods are provided around the fixed frame (37) to maintain the stability of the fixed frame (37).

8. The fully automatic roller conveyor line according to claim 7, characterized in that, The first rotating drum (33), tensioning wheel (34), second rotating drum (35), and belt (36) are each provided in two sets and are located on the left and right sides of the fixed frame (37), respectively. The two sets of the first rotating drum (33) are fixedly connected by connecting rods.

9. The fully automatic roller conveyor line according to claim 7, characterized in that, The steering assembly (3) also includes a drive motor (32), a transmission sprocket (38) and a transmission chain (39). The drive motor (32) is fixedly connected to the interior of the fixed frame (37), the transmission sprocket (38) is fixedly connected to the connecting rod, and the output end of the drive motor (32) is connected to the transmission sprocket (38) through the transmission chain (39).

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