Novel wear-resistant quartz ceramic roller

Abstract

The utility model discloses a novel wear-resistant quartz ceramic roller which comprises a main body layer and a protective layer, according to the quartz ceramic roller, the protective layer is arranged on the outer side of the main body layer and comprises the outer layer and the inner layer, and the outer layer is composed of the friction layer, the protective layer and the like, so that the outer side of the quartz ceramic roller can be protected, corrosion damage of external factors to the quartz ceramic roller is reduced, and the outer side strength and wear resistance of the quartz ceramic roller are effectively improved; the inner layer is composed of the compression-resistant layer, the wrapping layer, the transition layer and the like, wrapping protection of the quartz ceramic roller can be achieved under mutual cooperation, damage and splitting caused by impact and the like in the using process of the quartz ceramic roller can be avoided, the service life of the quartz ceramic roller can be effectively prolonged, and the quartz ceramic roller has high practicability.

Description

Technical Field

[0001] This utility model relates to the field of quartz ceramic roller technology, specifically a novel wear-resistant quartz ceramic roller. Background Technology

[0002] Quartz ceramic rollers are composite components consisting of a ceramic body, bearings, shafts, and plastic labyrinth seals. They feature high dimensional accuracy, smooth surface, high strength, high temperature resistance, low coefficient of thermal expansion, low thermal conductivity, thermal shock resistance, wear resistance, corrosion resistance, electrical insulation, and long service life.

[0003] Quartz ceramic rollers are commonly used to carry and transport items. However, during the rotational transport process, friction occurs between the outer side of the quartz ceramic roller and the surface of the item. Over time, this may cause friction damage to the outer side of the quartz ceramic roller, which in turn affects its normal use, shortens its service life, and may also cause wear and tear on the transported items, thus having certain limitations. Utility Model Content

[0004] The purpose of this invention is to provide a novel wear-resistant quartz ceramic roller to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a novel wear-resistant quartz ceramic roller, comprising a main body layer and a protective layer disposed on the outside of the main body layer;

[0006] The protective layer includes an outer layer and an inner layer. The outer end of the main body layer is provided with a set of outer layers, and the inner end of the outer layers is connected to the outer side of the main body layer through the inner layer.

[0007] Preferably, the outer layer includes a protective layer and a friction layer, the friction layer is connected to the inner side of the protective layer, and the inner side of the friction layer is connected to the outer side of the inner layer.

[0008] Preferably, the inner layer includes a pressure-resistant layer, a wrapping layer, and a transition layer. The pressure-resistant layer is connected to the outside of the main body layer, the wrapping layer is provided outside the pressure-resistant layer, and the transition layer is connected to the outside of the wrapping layer.

[0009] Preferably, the wrapping layer is mesh-like and wraps around the outside of the compressive layer.

[0010] Preferably, the protective layer incorporates nano-ceramic particles.

[0011] Preferably, the friction layer is attached to the outside of the transition layer using physical vapor deposition technology.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] The protective layer located on the outside of the main body layer consists of an outer layer and an inner layer. The outer layer is composed of a friction layer and a protective layer, which protects the outside of the quartz ceramic roller, reduces corrosion damage caused by external factors, and effectively improves the outer strength and wear resistance of the quartz ceramic roller. The inner layer consists of components such as a pressure-resistant layer, a wrapping layer, and a transition layer. Together, they can achieve the wrapping and protection of the quartz ceramic roller, preventing damage and breakage caused by impacts during use. This effectively extends the service life of the quartz ceramic roller and has strong practicality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the protective layer of this utility model.

[0016] In the diagram: Main layer-1, Protective layer-2, Outer layer-21, Inner layer-22, Protective layer-211, Friction layer-212, Compression-resistant layer-221, Encapsulation layer-222, Transition layer-223. Detailed Implementation

[0017] To further explain the technical solution of this utility model, a detailed description is provided below through specific embodiments.

[0018] Please see Figure 1-2 This utility model provides a novel wear-resistant quartz ceramic roller, including a main body layer 1 and a protective layer 2 disposed on the outside of the main body layer 1 to improve its wear resistance;

[0019] The protective layer 2 includes an outer layer 21 and an inner layer 22. The outer end of the main body layer 1 is provided with a set of outer layers 21, and the inner end of the outer layer 21 is connected to the outer side of the main body layer 1 through the inner layer 22.

[0020] Please see Figure 2 This utility model provides a novel wear-resistant quartz ceramic roller. The outer layer 21 includes a protective layer 211 and a friction layer 212. The protective layer 211 is a silicate polymer coating, which can enhance the corrosion resistance, hardness and wear resistance of the quartz ceramic roller, optimize surface properties, and improve wear resistance. Nano-ceramic particles are incorporated into the protective layer 211, which can improve the mechanical properties and strengthen the strength of the quartz ceramic roller. The friction layer 212 is connected to the inner side of the protective layer 211. The friction layer 212 is a titanium nitride coating with high hardness and low friction coefficient. It has good anti-oxidation and anti-rust properties, which can effectively extend the service life of the quartz ceramic roller. The inner side of the friction layer 212 is connected to the outer side of the inner layer 22 by physical vapor deposition technology, which can form a uniform and dense film with strong bonding force and significantly improve the performance of the quartz ceramic roller.

[0021] Please see Figure 2 This utility model provides a novel wear-resistant quartz ceramic roller. The inner layer 22 includes a pressure-resistant layer 221, a wrapping layer 222, and a transition layer 223. The pressure-resistant layer 221 is connected to the outside of the main body layer 1. The pressure-resistant layer 221 is a ceramic aerogel layer, which is lightweight and has strong pressure resistance, and can adapt to the impact or collision encountered by the quartz ceramic roller during use. The wrapping layer 222 is provided on the outside of the pressure-resistant layer 221. The wrapping layer 222 is mesh-like and wraps around the outside of the pressure-resistant layer 221, which can improve the tightness of the connection. The transition layer 223 is connected to the outside of the wrapping layer 222. The transition layer 223 is made of polymethyl methacrylate, which has strong toughness, good weather resistance, high strength, and good wear resistance, and can improve the wear resistance and strength of the quartz ceramic roller.

[0022] The working principle is as follows:

[0023] In use, the outer side of the quartz ceramic roller can be protected by the protective layer 211 and the friction layer 212 to improve its wear resistance, and the quartz ceramic roller can be strengthened by the anti-compression layer 221, the wrapping layer 222 and the transition layer 223 to improve its overall strength and extend its service life.

[0024] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel wear-resistant quartz ceramic roller, comprising a main body layer (1), characterized in that: It also includes a protective layer (2) located on the outside of the main body layer (1); The protective layer (2) includes an outer layer (21) and an inner layer (22). The outer end of the main body layer (1) is provided with a set of outer layers (21), and the inner end of the outer layer (21) is connected to the outer side of the main body layer (1) through the inner layer (22).

2. The novel wear-resistant quartz ceramic roller according to claim 1, characterized in that: The outer layer (21) includes a protective layer (211) and a friction layer (212). The friction layer (212) is connected to the inner side of the protective layer (211), and the inner side of the friction layer (212) is connected to the outer side of the inner layer (22).

3. The novel wear-resistant quartz ceramic roller according to claim 2, characterized in that: The inner layer (22) includes a pressure-resistant layer (221), a wrapping layer (222) and a transition layer (223). The pressure-resistant layer (221) is connected to the outside of the main body layer (1). The wrapping layer (222) is provided on the outside of the pressure-resistant layer (221). The transition layer (223) is connected to the outside of the wrapping layer (222).

4. The novel wear-resistant quartz ceramic roller according to claim 3, characterized in that: The wrapping layer (222) is mesh-like and wraps around the outside of the compressive layer (221).

5. The novel wear-resistant quartz ceramic roller according to claim 2, characterized in that: The protective layer (211) contains nano-ceramic particles.

6. The novel wear-resistant quartz ceramic roller according to claim 2, characterized in that: The friction layer (212) is connected to the outside of the transition layer (223) using physical vapor deposition technology.

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