Accurate stacking device for antibacterial train mats and blankets
By combining the conveying equipment and the spiral groove rod design, the problem that existing devices can only be stacked horizontally has been solved, and the automatic vertical stacking of mats and the improvement of antibacterial effect have been achieved.
Patent Information
- Application Number
- CN202520321898.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-11-18
- Filing Date
- 2025-02-27
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-02-27
AI Technical Summary
Existing stacking devices can only stack mats horizontally, and operators need to rotate them before they can be stacked vertically, which makes stacking mats inconvenient.
The system employs a combined design including conveying equipment, spiral groove rods, electric push rods, movable plates, stacking components, and gear mechanisms. The electric push rods push the movable plates downwards, causing the spiral groove rods to rotate, thus achieving automatic longitudinal stacking of the mats.
It enables precise vertical stacking of mats, reducing the possibility of mats falling or shifting in position, and enhancing the antibacterial effect.
Smart Images

Figure CN223891864U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to stacking device technical field especially is related to a kind of antibacterial type train blanket precision stacking device. BACKGROUND
[0002] Train sleeping berth cushion is composed of base body and upper elastic body, the upper elastic body is hardening head embossed sponge, the lower surface of upper elastic body is provided with transition elastic layer, the hardness of transition elastic body is greater than the surface hardness of embossed sponge, the seat cushion is good in comfort, train blanket is generally provided with antibacterial fabric inside during production to increase antibacterial property, and it is stacked neatly by stacking device.
[0003] The existing part of stacking device can only be transversely stacked when using, at this time operator needs to rotate the cushion, then can be longitudinally stacked, so that the cushion is more troublesome when stacking. Therefore, we propose a kind of antibacterial type train blanket precision stacking device to solve the above-mentioned problems. SUMMARY
[0004] This part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part and the abstract of the specification and the utility model name to avoid obscuring the purpose of this part, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] Therefore, the utility model aims at providing a kind of antibacterial type train blanket precision stacking device, which can solve the problem that the existing part of stacking device can only be transversely stacked when using, at this time operator needs to rotate the cushion, then can be longitudinally stacked, so that the cushion is more troublesome when stacking.
[0006] To solve the above technical problems, the utility model provides a kind of antibacterial type train blanket precision stacking device, adopts the following technical scheme: including conveying equipment, the top of conveying equipment is fixedly provided with support, two spiral grooves are vertically rotatably arranged in the support, the top of support is fixedly provided with electric push rod, the protruding end of electric push rod is fixedly provided with movable plate, the both ends of movable plate are inserted into support and movably sleeved on spiral groove, the inner side of both ends of movable plate is fixedly provided with semicircle block, the semicircle block is slidably connected with the outer wall of spiral groove, the left and right sides of movable plate are both provided with two first stacking pieces, the inner side of support is symmetrically provided with the first toothed plate corresponding to first stacking piece, the first toothed plate is engaged with first stacking piece, the side wall of support is symmetrically provided with two second stacking pieces, the outer wall of spiral groove is fixedly provided with the notched gear corresponding to second stacking piece, the notched gear is engaged with second stacking piece.
[0007] By adopting the above technical solution, this solution first moves the stacked mats to the underside of the movable plate using a conveying device. Then, the conveying device stops, and the movable plate is pushed down by an electric push rod. At this time, the semicircular block slides along the outer wall of the spiral groove rod, thereby causing the spiral groove rod to drive the notched gear to rotate. The notched gear then drives the second stacking component to reciprocate and stack the mats on one side. As the movable plate moves down, the first toothed plate drives the first stacking component to reciprocate and stack the mats on the other side.
[0008] Optionally, the top of the conveying device is provided with several baffles, and the side walls of the baffles are rotatably equipped with rollers.
[0009] By adopting the above technical solution, this solution uses baffles to block the mat, thereby reducing the possibility of the mat falling during transportation, and uses rollers to reduce the possibility of the mat shifting significantly when it comes into contact with the baffle.
[0010] Optionally, the bracket is U-shaped, with movable grooves provided in both vertical plates of the bracket, the spiral groove rod being rotatably disposed in the movable grooves, and assembly grooves provided on the outer walls of both vertical plates of the bracket.
[0011] By adopting the above technical solution, this solution facilitates the assembly of the spiral groove rod through the movable groove, and limits the movement of the movable plate through the movable groove.
[0012] Optionally, a spiral groove is formed on the outer wall of the upper end of the spiral groove rod.
[0013] By adopting the above technical solution, when the movable plate moves, it drives the semicircular block to move synchronously. At this time, the semicircular block slides along the inner wall of the spiral groove.
[0014] Optionally, both ends of the movable plate are provided with through holes corresponding to the spiral groove rod, the spiral groove rod is movably inserted into the through holes, and the semi-circular block is fixedly set in the through holes and slides in cooperation with the inner wall of the spiral groove.
[0015] By adopting the above technical solution, this solution allows the spiral groove rod to be inserted into the through hole and cooperates with the semi-circular block to control the rotation of the spiral groove rod.
[0016] Optionally, the first stacking component includes a hollow plate, a reciprocating screw is rotatably disposed inside the hollow plate, a transmission gear is fixedly sleeved at one end of the reciprocating screw, the transmission gear meshes with a first toothed plate, a connecting plate is threadedly sleeved at the other end of the reciprocating screw, the connecting plate is movably disposed inside the hollow plate, and a first clamping plate is fixedly disposed at the end of the connecting plate away from the reciprocating screw.
[0017] By adopting the above technical solution, when the movable plate moves, it drives the first stacking member to move synchronously. At this time, the driving gear is driven by the first toothed plate to rotate synchronously with the reciprocating screw rod. As the reciprocating screw rod rotates, the connecting plate makes a reciprocating motion within the hollow plate, and the first clamping plate is driven by the connecting plate to make a reciprocating motion.
[0018] Optionally, the second stacking member includes a "hui"-shaped plate, which is movably arranged in the assembly groove and movably sleeved on the spiral groove rod. Two second toothed plates are symmetrically arranged on the inner wall of the "hui"-shaped plate, and the second toothed plates are engaged with the notch gears. One end of the "hui"-shaped plate passes through the assembly groove and is fixedly provided with a second clamping plate.
[0019] By adopting the above technical solution, when the spiral groove rod rotates, it drives the notch gear to rotate synchronously. When the notch gear rotates, it meshes with one of the second toothed plates, thereby driving one of the second gears and the "hui"-shaped plate to move. When the notch gear disengages from one of the second toothed plates and meshes with the other second toothed plate, the "hui"-shaped plate is driven to reset by the other second toothed plate, and the second clamping plate is driven by the "hui"-shaped plate to make a reciprocating motion.
[0020] Optionally, a nozzle for spraying antibacterial liquid is provided on the outer wall of the movable plate.
[0021] By adopting the above technical solution, it is convenient to spray antibacterial liquid through the nozzle, thereby increasing the antibacterial effect of the cushion blanket.
[0022] In summary, the present utility model includes at least one of the following beneficial effects:
[0023] The movable plate is pushed down by the electric push rod. At this time, the semi-circular block slides along the outer wall of the spiral groove rod, thereby prompting the spiral groove rod to drive the notch gear to rotate, and the second stacking member is driven by the notch gear to make a reciprocating motion and stack two sides of the cushion blanket neatly. As the movable plate moves down, the first stacking member is driven by the first toothed plate to make a reciprocating motion and stack the other two sides of the cushion blanket neatly. Therefore, it is more convenient to stack the cushion blanket.
[0024] The baffle is convenient for blocking the cushion blanket, thereby reducing the possibility of the cushion blanket falling during transportation, and the rollers reduce the possibility of the cushion blanket being greatly displaced when touching the baffle. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0026] Figure 1 Schematic three-dimensional structure diagram of the present utility model;
[0027] Figure 2 Partial three-dimensional structure sectional view of the present utility model;
[0028] Figure 3 Partial three-dimensional unfolded structure sectional view of the second stacking member of the present utility model;
[0029] Figure 4 Partial three-dimensional structure sectional view of the first stacking member of the present utility model.
[0030] Explanation of reference numerals in the drawings: 1, conveying equipment; 11, baffle; 12, roller; 2, bracket; 21, movable groove; 22, assembly groove; 3, spiral groove rod; 31, spiral groove; 4, electric push rod; 5, movable plate; 51, through hole; 52, nozzle; 6, semi-circular block; 7, first stacking member; 71, hollow plate; 72, reciprocating screw rod; 73, transmission gear; 74, connecting plate; 75, first clamping plate; 8, first toothed plate; 9, second stacking member; 91, "return" shaped plate; 92, second toothed plate; 93, second clamping plate; 10, notch gear. Detailed implementation manners
[0031] The following is a further detailed description of the present utility model in conjunction with the attached Figures 1-4 drawings.
[0032] In the first embodiment, referring to Figures 1-4 , in this embodiment, in order to solve the problem that some existing stacking devices can only stack the mat transversely during use, and at this time, the operator needs to rotate the mat before being able to stack it longitudinally, so it is rather troublesome to stack the mat, the present utility model discloses an antibacterial train mat precise stacking device,
[0033] including a conveying device 1, the conveying device 1 includes a transmission shaft and a belt, and the belt is driven to operate by the transmission shaft so as to convey the mat; a bracket 2 is fixedly arranged on the top of the conveying device 1, two spiral groove rods 3 are vertically rotatably arranged in the bracket 2, an electric push rod 4 is fixedly arranged on the top of the bracket 2, and the extending end of the electric push rod 4 is fixedly provided with a movable plate 5, and the movable plate 5 is pushed up and down by the electric push rod 4.
[0034] Both ends of the movable plate 5 are inserted into the bracket 2 and are movably sleeved on the spiral groove rod 3, the shape of the bracket 2 is U-shaped, movable grooves 21 are opened in both vertical plates of the bracket 2, the spiral groove rod 3 is rotatably arranged in the movable groove 21, and assembly grooves 22 are opened on the outer walls of both vertical plates of the bracket 2. The movable groove 21 facilitates the assembly of the spiral groove rod 3 and limits the movable plate 5 through the movable groove 21, thereby increasing the stability of the movable plate 5 during movement.
[0035] Semicircular blocks 6 are fixedly installed on the inner sides of both ends of the movable plate 5. The semicircular blocks 6 slide in cooperation with the outer wall of the spiral groove rod 3. The outer wall of the upper end of the spiral groove rod 3 is provided with a spiral groove 31. When the movable plate 5 moves, it drives the semicircular blocks 6 to move synchronously. At this time, the semicircular blocks 6 slide along the inner wall of the spiral groove 31.
[0036] Both ends of the movable plate 5 are provided with through holes 51 corresponding to the spiral groove rod 3. The spiral groove rod 3 is movably inserted into the through hole 51. The semi-circular block 6 is fixedly set in the through hole 51 and slides in cooperation with the inner wall of the spiral groove 31. The spiral groove rod 3 is inserted into the through hole 51 through the through hole 51 and cooperates with the semi-circular block 6 to control the rotation of the spiral groove rod 3.
[0037] Two first stacking components 7 are provided on both the left and right sides of the movable plate 5. First toothed plates 8, corresponding to the first stacking components 7, are symmetrically arranged on the inner side of the bracket 2. The first toothed plates 8 mesh with the first stacking components 7. Each first stacking component 7 includes a hollow plate 71. A reciprocating screw 72 is rotatably mounted inside the hollow plate 71. A transmission gear 73 is fixedly sleeved on one end of the reciprocating screw 72, and the transmission gear 73 meshes with the first toothed plate 8. A connecting plate 74 is threaded onto the other end of the reciprocating screw 72. The connecting plate 74 is movable. The movable plate 74 is installed inside the hollow plate 71. The end of the connecting plate 74 away from the reciprocating screw 72 extends out of the hollow plate 71 and is fixedly mounted with the first clamping plate 75. When the movable plate 5 moves, it drives the first stacking component 7 to move synchronously. At this time, the first toothed plate 8 drives the transmission gear 73 to rotate synchronously with the reciprocating screw 72. As the reciprocating screw 72 rotates, the connecting plate 74 reciprocates inside the hollow plate 71, and the connecting plate 74 drives the first clamping plate 75 to reciprocate, thereby stacking multiple mats neatly.
[0038] Two second stacking components 9 are symmetrically arranged on the side wall of the bracket 2. A notched gear 10 corresponding to the second stacking component 9 is fixedly arranged on the outer wall of the spiral groove rod 3. The notched gear 10 is a quarter-sized normal gear. The notched gear 10 meshes with the second stacking component 9. The second stacking component 9 includes a U-shaped plate 91, which is movably disposed within the assembly groove 22 and movably sleeved on the spiral groove rod 3. Two second toothed plates 92 are symmetrically arranged on the inner wall of the U-shaped plate 91. The second toothed plates 92 mesh with the notched gear 10. One side of the U-shaped plate 91... The end of the assembly groove 22 is fixedly provided with a second clamping plate 93. When the spiral groove rod 3 rotates, it drives the notched gear 10 to rotate synchronously. When the notched gear 10 rotates, it meshes with one of the second toothed plates 92, thereby driving one of the second gears to move with the "U"-shaped plate 91. When the notched gear 10 separates from one of the second toothed plates 92, it meshes with the other second toothed plate 92, thereby driving the "U"-shaped plate 91 to reset through the other second toothed plate 92, and driving the second clamping plate 93 to reciprocate through the "U"-shaped plate 91 to stack multiple mats neatly.
[0039] The specific working principle is as follows: First, the stacked mats are moved to the underside of the movable plate 5 by the conveying device 1. Then, the conveying device 1 stops and the movable plate 5 is pushed down by the electric push rod 4. At this time, the semi-circular block 6 slides along the outer wall of the spiral groove rod 3, thereby causing the spiral groove rod 3 to drive the notched gear 10 to rotate. The notched gear 10 drives the second stacking component 9 to reciprocate and stack the mats on both sides. As the movable plate 5 moves down, the first toothed plate 8 drives the first stacking component 7 to reciprocate and stack the other two sides of the mats.
[0040] Example 2, refer to Figure 1 Based on the same concept as in Embodiment 1 above, this antibacterial train mat precise stacking device further includes:
[0041] The top of the conveying device 1 is provided with several baffles 11, and the side walls of the baffles 11 are rotatably equipped with rollers 12.
[0042] The specific working principle is as follows: the baffle 11 can block the mat, thereby reducing the possibility of the mat falling during transportation, and the roller 12 can reduce the possibility of the mat shifting significantly when it comes into contact with the baffle 11.
[0043] Example 3, refer to Figure 4 Based on the same concept as in Embodiment 1 above, this antibacterial train mat precise stacking device further includes:
[0044] The outer wall of the movable plate 5 is equipped with a nozzle 52 for spraying antibacterial liquid. The nozzle 52 facilitates the spraying of antibacterial liquid, thereby increasing the antibacterial effect of the mat.
[0045] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.
Claims
1. An antibacterial train mat precise stacking device, comprising a conveying device (1), characterized in that: A bracket (2) is fixedly arranged at the top of the conveying device (1). Two spiral groove rods (3) are vertically rotatably arranged in the bracket (2). An electric push rod (4) is fixedly arranged at the top of the bracket (2). The extending end of the electric push rod (4) is fixedly provided with a movable plate (5). Both ends of the movable plate (5) are inserted into the bracket (2) and are movably sleeved on the spiral groove rods (3). Semi-circular blocks (6) are fixedly arranged on the inner sides of both ends of the movable plate (5). The semi-circular blocks (6) are in sliding fit with the outer wall of the spiral groove rods (3). Two first stacking members (7) are arranged on both the left and right sides of the movable plate (5). First toothed plates (8) corresponding to the first stacking members (7) are symmetrically arranged inside the bracket (2). The first toothed plates (8) are engaged with the first stacking members (7). Two second stacking members (9) are symmetrically arranged on the side wall of the bracket (2). A notch gear (10) corresponding to the second stacking member (9) is fixedly arranged on the outer wall of the spiral groove rod (3). The notch gear (10) is engaged with the second stacking member (9).
2. The antibacterial train mat precise stacking device according to claim 1, characterized in that: A plurality of baffles (11) are arranged on the top of the conveying device (1). Rollers (12) are rotatably arranged on the side walls of the baffles (11).
3. The antibacterial train mat precise stacking device according to claim 1, characterized in that: The bracket (2) is in a U shape. Activity grooves (21) are formed in both vertical plates of the bracket (2). The spiral groove rods (3) are rotatably arranged in the activity grooves (21). Assembly grooves (22) are formed on the outer walls of both vertical plates of the bracket (2).
4. The antibacterial train mat blanket precise stacking device according to claim 1, characterized in that: A spiral groove (31) is formed on the outer wall of the upper end of the spiral groove rod (3).
5. The antibacterial train mat blanket precise stacking device according to claim 4, characterized in that: Through holes (51) corresponding to the spiral groove rods (3) are formed at both ends of the movable plate (5). The spiral groove rods (3) are movably inserted into the through holes (51). The semi-circular blocks (6) are fixedly arranged in the through holes (51) and are in sliding fit with the inner wall of the spiral groove (31).
6. The antibacterial train mat precise stacking device according to claim 1, characterized in that: The first stacking member (7) includes a hollow plate (71). A reciprocating screw rod (72) is rotatably arranged inside the hollow plate (71). A transmission gear (73) is fixedly sleeved at one end of the reciprocating screw rod (72). The transmission gear (73) is engaged with the first toothed plate (8). A connecting plate (74) is threadedly sleeved at the other end of the reciprocating screw rod (72). The connecting plate (74) is movably arranged inside the hollow plate (71). The end of the connecting plate (74) far from the reciprocating screw rod (72) extends out of the hollow plate (71) and is fixedly provided with a first clamping plate (75).
7. The antibacterial train mat precise stacking device according to claim 1, characterized in that: The second stacking member (9) includes a "return" shaped plate (91). The "return" shaped plate (91) is movably arranged in the assembly groove (22) and is movably sleeved on the spiral groove rod (3). Two second toothed plates (92) are symmetrically arranged on the inner wall of the "return" shaped plate (91). The second toothed plates (92) are engaged with the notch gear (10). One end of the "return" shaped plate (91) passes through the assembly groove (22) and is fixedly provided with a second clamping plate (93).
8. The antibacterial train mat precise stacking device according to claim 1, characterized in that: A spray head (52) for spraying antibacterial liquid is arranged on the outer wall of the movable plate (5).