Water conservancy construction sludge treatment device

Abstract

The utility model discloses a water conservancy construction sludge treatment device, which belongs to the technical field of sludge treatment equipment, and comprises a stirring head, an extension arm and a connecting seat, and the connecting seat comprises a first connecting piece, a second connecting piece and a third connecting piece; the first connecting piece comprises a first connecting plate, and two connecting lugs are arranged on the upper side face of the first connecting plate. The second connecting piece comprises an inner gear ring, and the inner gear ring is fixedly connected with the first connecting plate; the third connecting piece comprises a second connecting plate, a rotating shaft is arranged on the upper side face of the second connecting plate, and the rotating shaft is rotationally connected with the first connecting plate; a rotation driving element is fixedly installed on the second connecting plate, a driving gear is fixed to an output shaft of the rotation driving element, and the driving gear is meshed with the inner gear ring in a transmission mode. The second connecting plate is fixedly connected with the extension arm, and the rotation driving element drives the driving gear to be in meshing transmission with the inner gear ring so as to drive the extension arm to rotate; the stirring coverage range is expanded, and the flexibility of stirring operation is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of sludge treatment equipment, specifically to a sludge treatment device for water conservancy construction. Background Technology

[0002] Serious river siltation problems lead to waterlogging, water pollution, and other environmental issues. Traditional dredging methods are costly and have significant environmental impacts, necessitating in-situ solidification solutions for efficient silt treatment. In-situ solidification primarily utilizes biopolymers and inorganic materials to react with organic matter and heavy metal ions in the silt, forming a solidified material that is permanently fixed to the riverbed. Before treatment, the silt undergoes physical property testing, including particle size distribution, solid content, organic matter content, and heavy metal content, to understand its characteristics. Based on the test results, a suitable solidifying agent is selected. The selected solidifying agent is then thoroughly mixed with the silt, using mechanical stirring or injection methods to ensure complete contact and reaction between the solidifying agent and silt, forming a stable solidified material. The existing silt solidification equipment's stirring head 2 is shown in the attached image. Figure 1 As shown, the mixing head 2 is fixed to the mechanical arm of the hydraulic excavator 1 via the extension arm 3 and the connecting seat 4. The hydraulic excavator 1 supplies hydraulic power to the mixing head 2 to mix the sludge. A hardener delivery pipe is installed on the extension arm 3 to deliver the hardener to the mixing head 2. While mixing the sludge, the hardener and sludge are mixed evenly, achieving in-situ hardening of the sludge. Because the mixing head 2 is fixedly connected to the extension arm 3, and the extension arm 3 is also fixedly connected to the connecting seat 4, the hydraulic excavator 1 can only mix the area corresponding to the mixing head 2 after adjusting the position of the mechanical arm. This results in a small operating range and low flexibility. Utility Model Content

[0003] To address the problems existing in the prior art, this utility model provides a sludge treatment device for water conservancy construction, which has a large mixing range, is easy to operate, and has a simple structure.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] This utility model provides a device for treating silt from water conservancy construction, including a mixing head, an extension arm, and a connecting seat. One end of the extension arm is fixedly connected to the mixing head, and the other end is connected to the connecting seat. The connecting seat includes a first connecting member, a second connecting member, and a third connecting member.

[0006] The first connector includes a first connecting plate, and the upper side of the first connecting plate is provided with two connecting ears for connecting the mechanical arm of a hydraulic excavator;

[0007] The second connector includes an internal gear ring, which is fixedly connected to the first connecting plate via a first connecting flange;

[0008] The third connecting member includes a second connecting plate, on the upper side of which is provided a rotating shaft, which is rotatably connected to the first connecting plate; a rotation driving element is fixedly installed on the second connecting plate, and a driving gear is fixed on the output shaft of the rotation driving element, which meshes with and transmits power to the internal gear ring.

[0009] The second connecting plate is fixedly connected to the extension arm. The rotation drive element drives the drive gear to mesh with the internal gear ring and transmit power, thereby driving the extension arm to rotate.

[0010] In the above-mentioned sludge treatment device for water conservancy construction, the upper side of the first connecting member is provided with a first bearing seat, and the lower side of the first connecting member is provided with a second bearing seat.

[0011] The rotating shaft passes through the first connecting plate from bottom to top and is rotatably disposed within the first bearing seat and the second bearing seat; a limiting plate is fixedly connected to the upper end of the rotating shaft, and a thrust bearing is provided between the limiting plate and the first bearing seat; a ball bearing is provided between the second bearing seat and the rotating shaft.

[0012] In the above-mentioned sludge treatment device for water conservancy construction, the internal gear ring is provided with a second connecting flange; a guide hole is machined on the second connecting plate, the guide hole is arc-shaped and coaxial with the rotating shaft; a limiting shaft is slidably provided in the guide hole, and the upper end of the limiting shaft is fixedly connected to the second connecting flange.

[0013] In the above-mentioned sludge treatment device for water conservancy construction, the central angle corresponding to the guide hole is 75-125°.

[0014] In the above-mentioned sludge treatment device for water conservancy construction, the lower end of the limiting shaft extends to the lower side of the second connecting plate and is provided with a limiting boss. The outer diameter of the limiting boss is larger than the width of the guide hole, thereby forming support and limiting on the lower side of the second connecting plate.

[0015] In the above-mentioned sludge treatment device for water conservancy construction, the first connecting flange and the second connecting flange are located at both ends of the internal gear ring and extend radially outward from the internal gear ring.

[0016] In the above-mentioned sludge treatment device for water conservancy construction, the rotation drive element is a hydraulic motor.

[0017] In the above-mentioned water conservancy construction silt treatment device, the second connecting plate is provided with several through holes, the rotation drive element is located on the lower side of the second connecting plate, and the output shaft of the rotation drive element passes through the through holes and extends into the interior of the internal gear ring.

[0018] In the above-mentioned sludge treatment device for water conservancy construction, a positioning groove is provided on the lower side of the second connecting plate for positioning the extension arm.

[0019] The beneficial effects of this utility model are as follows:

[0020] The connecting seat allows the mixing head to rotate at a certain angle, expanding the mixing coverage of the hydraulic excavator's robotic arm at a specific position and improving the flexibility of the mixing operation.

[0021] The connector has a simple and compact overall structure, a short transmission path, and high transmission accuracy.

[0022] It draws power directly from the hydraulic excavator, which is convenient to implement and has a wide range of applications, making it easy to promote and popularize. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of a sludge treatment device used in existing water conservancy construction techniques.

[0024] Figure 2 This is a first-view structural schematic diagram of the connecting seat in the sludge treatment device for water conservancy construction of this utility model;

[0025] Figure 3 This is a structural schematic diagram of the connecting seat in the water conservancy construction silt treatment device of this utility model from a second perspective.

[0026] Figure 4 This is a schematic diagram of the structure of the first connecting component in the water conservancy construction silt treatment device of this utility model;

[0027] Figure 5 This is a schematic diagram of the structure of the second connecting member in the sludge treatment device for water conservancy construction of this utility model;

[0028] Figure 6 This is a schematic diagram of the third connecting component in the sludge treatment device for water conservancy construction of this utility model;

[0029] Figure 7 for Figure 5 This is a cross-sectional view of the sludge treatment device for water conservancy construction according to this utility model;

[0030] Figure 8 This is a schematic diagram of the mixing range of the mixing head in the sludge treatment device for water conservancy construction of this utility model.

[0031] In the picture:

[0032] 1-Hydraulic excavator; 2-Mixing head; 3-Extending arm; 4-Connecting seat; 41-First connecting piece; 411-Connecting ear; 412-First connecting plate; 413-First bearing seat; 414-Second bearing seat; 42-Second connecting piece; 421-Internal gear ring; 422-First connecting flange; 423-Second connecting flange; 43-Third connecting piece; 431-Second connecting plate; 432-Rotating shaft; 433-Through hole; 434-Guide hole; 44-Rotation drive element; 45-Limiting shaft; 46-Thrust bearing; 47-Ball bearing; 48-Drive gear; 49-Limiting plate. Detailed Implementation

[0033] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0034] like Figure 1 As shown, the sludge treatment device for water conservancy construction includes a mixing head 2, an extension arm 3, and a connecting seat 4. The mixing head 2 is fixed to one end of the extension arm 3, and the other end of the extension arm 3 is connected to the mechanical arm of the hydraulic excavator 1 through the connecting seat 4.

[0035] To overcome the problem of the excessively small stirring range of the stirring head 2 in the prior art, the inventors improved the structure of the connecting seat 4. Specifically, as follows: Figure 2 and Figure 3 As shown, the connecting seat 4 includes a first connecting member 41, a second connecting member 42, and a third connecting member 43; wherein, the first connecting member 41 is used to connect with the mechanical arm of the hydraulic excavator 1, and the third connecting member 43 is fixedly connected to the extension arm 3.

[0036] For example, such as Figure 4 As shown, the first connecting member 41 includes a first connecting plate 412. Two connecting ears 411 are provided on the upper side of the first connecting plate 412. The shape of the two connecting ears 411 and the position and size of the connecting holes thereon are adapted to the mechanical arm of the hydraulic excavator 1. A first bearing seat 413 is also provided on the upper side. A second bearing seat 414 is provided on the lower side of the first connecting plate 412. The bearing holes of the first bearing seat 413 and the second bearing seat 414 are connected.

[0037] For example, such as Figure 5 As shown, the second connecting member 42 includes an internal gear ring 421, with a first connecting flange 422 and a second connecting flange 423 fixedly connected to both ends of the internal gear ring 421 respectively; both the first connecting flange 422 and the second connecting flange 423 extend radially outward from the internal gear ring 421; the second connecting member 42 is fixedly connected to the first connecting plate 412 through the first connecting flange 422, and the connection method can be welding, snap-fit, preferably bolt and nut connection, which is detachable and convenient for maintenance.

[0038] For example, such as Figure 6 As shown, the third connector 43 includes a second connecting plate 431, and a rotating shaft 432 is provided on the upper side of the second connecting plate 431 for rotatable connection with the first connector 41. Specifically, as... Figure 7 As shown, the rotating shaft 432 passes through the first connecting plate 412 from bottom to top and is rotatably disposed within the bearing holes of the first bearing seat 413 and the second bearing seat 414. A limiting plate 49 is fixedly connected to the upper end of the rotating shaft 432. A thrust bearing 46 is provided inside the first bearing seat 413, located between the limiting plate 49 and the first bearing seat 413. The limiting plate 49 restricts the lower limit of the rotating shaft 432, preventing it from sliding downwards and detaching from the first connecting member 41. A ball bearing 47 is provided inside the second bearing seat 414, enabling a rotatable connection between the rotating shaft 432 and the second bearing seat 414.

[0039] A rotary drive element 44 is fixedly mounted on the second connecting plate 432. A drive gear 48 is fixed on the output shaft of the rotary drive element 44. The drive gear 48 meshes with and transmits power to the internal gear ring 421. The rotary drive element 44 is preferably a hydraulic motor, which can be directly driven by the power of the hydraulic excavator 1, simplifying the overall structure of the device.

[0040] Furthermore, the rotation drive element 44 is located on the side of the second connecting plate 432 opposite to the first connecting plate 412. The second connecting plate 432 is provided with several through holes 433, and the output shaft of the rotation drive element 44 passes through the through holes 433 and extends into the interior of the internal gear ring 421. The rotation drive element 44 is located on the outside of the internal gear ring 421, which makes the overall structure of the connecting seat 4 compact, and the internal gear ring 421 has a small axial dimension and is lightweight.

[0041] In use, the hydraulic excavator 1 provides power to the rotating drive element 44, which in turn drives the drive gear 48 to rotate. Since the internal gear ring 421 is fixed on the first connecting plate 412, the second connecting plate 432 and the rotating shaft 432 rotate, thereby causing the extension arm 3 and the mixing head 2 to rotate at a certain angle; Figure 8 As shown, in the prior art, the stirring head 2 can only stir and solidify the sludge in area A. When the stirring head 2 rotates at a certain angle, its stirring area expands to area B, and the stirring area increases significantly. As the rotation angle of the stirring head 2 gradually increases, it can cover the entire circumferential range. The rotation angle α of the stirring head 2 is preferably 75-125°, which is not a large rotation range but can cover the entire circumferential area.

[0042] To ensure stable rotation of the second connecting plate 432, preferably, two rotation driving elements 44 are provided on the second connecting plate 432, and the two rotation driving elements 44 are evenly distributed in the circumferential direction of the rotating shaft 432, resulting in good force stability. Correspondingly, two through holes 433 are provided on the second connecting plate 432.

[0043] Furthermore, a guide hole 434 is machined on the second connecting plate 432. The guide hole 434 is arc-shaped and coaxial with the rotating shaft 432; the central angle corresponding to the guide hole 434 is 75-125°. A limiting shaft 45 is slidably provided in the guide hole 434. The lower end of the limiting shaft 45 extends to the lower side of the second connecting plate 432 and is provided with a limiting boss. The outer diameter of the limiting boss is larger than the width of the guide hole 434, thereby forming support and limiting on the lower side of the second connecting plate 432. The upper end of the limiting shaft 45 is fixedly connected to the second connecting flange 423, for example, by a threaded connection. Preferably, there are two guide holes 434, which are evenly distributed in the circumferential direction of the rotating shaft 432.

[0044] The extension arm 3 is fixedly connected to the lower side of the second connecting plate 432. Preferably, the lower side of the second connecting plate 432 is provided with a positioning groove to facilitate the positioning of the extension arm 3.

[0045] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A silt treatment device for water conservancy construction, comprising a mixing head (2), an extension arm (3), and a connecting seat (4), wherein one end of the extension arm (3) is fixedly connected to the mixing head (2), and the other end is connected to the connecting seat (4); characterized in that, The connecting seat (4) includes a first connecting member (41), a second connecting member (42) and a third connecting member (43); The first connector (41) includes a first connecting plate (412), and the upper side of the first connecting plate (412) is provided with two connecting ears (411) for connecting the mechanical arm of the hydraulic excavator (1); The second connector (42) includes an internal gear ring (421), which is fixedly connected to the first connecting plate (412) via a first connecting flange (422); The third connecting member (43) includes a second connecting plate (431), and a rotating shaft (432) is provided on the upper side of the second connecting plate (431). The rotating shaft (432) is rotatably connected to the first connecting plate (412). A rotating drive element (44) is fixedly installed on the second connecting plate (431). A drive gear (48) is fixed on the output shaft of the rotating drive element (44). The drive gear (48) meshes with and transmits power to the internal gear ring (421). The second connecting plate (431) is fixedly connected to the extension arm (3). The drive gear (48) is driven by the rotation drive element (44) to mesh and transmit power with the internal gear ring (421), thereby driving the extension arm (3) to rotate.

2. The sludge treatment device for water conservancy construction according to claim 1, characterized in that, The upper side of the first connector (41) is provided with a first bearing seat (413), and the lower side of the first connector (41) is provided with a second bearing seat (414). The rotating shaft (432) passes through the first connecting plate (412) from bottom to top and is rotatably disposed in the first bearing seat (413) and the second bearing seat (414); a limiting plate (49) is fixedly connected to the upper end of the rotating shaft (432), and a thrust bearing (46) is provided between the limiting plate (49) and the first bearing seat (413); a ball bearing (47) is provided between the second bearing seat (414) and the rotating shaft (432).

3. The sludge treatment device for water conservancy construction according to claim 1, characterized in that, The internal gear ring (421) is provided with a second connecting flange (423); a guide hole (434) is machined on the second connecting plate (431), the guide hole (434) is arc-shaped and coaxial with the rotating shaft (432); a limiting shaft (45) is slidably provided in the guide hole (434), and the upper end of the limiting shaft (45) is fixedly connected to the second connecting flange (423).

4. The sludge treatment device for water conservancy construction according to claim 3, characterized in that, The central angle corresponding to the guide hole (434) is 75-125°.

5. The sludge treatment device for water conservancy construction according to claim 3, characterized in that, The lower end of the limiting shaft (45) extends to the lower side of the second connecting plate (431) and is provided with a limiting boss. The outer diameter of the limiting boss is larger than the width of the guide hole (434), thereby forming support and limiting on the lower side of the second connecting plate (431).

6. The sludge treatment device for water conservancy construction according to claim 3, characterized in that, The first connecting flange (422) and the second connecting flange (423) are located at both ends of the internal gear ring (421) and extend radially outward from the internal gear ring (421).

7. The sludge treatment device for water conservancy construction according to claim 1, characterized in that, The rotation drive element (44) is a hydraulic motor.

8. The sludge treatment device for water conservancy construction according to claim 1, characterized in that, The second connecting plate (431) is provided with a plurality of through holes (433), the rotation drive element (44) is located on the lower side of the second connecting plate (431), and the output shaft of the rotation drive element (44) passes through the through holes (433) and extends into the interior of the internal gear ring (421).

9. The sludge treatment device for water conservancy construction according to claim 1, characterized in that, The lower side of the second connecting plate (431) is provided with a positioning groove for positioning the extension arm (3).

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