Cleaning machine for copper balls
By introducing a turbine-type blade protective screen and a circulation mechanism into the cleaning machine, the problems of damage and high cleaning fluid consumption during the copper ball cleaning process are solved, achieving efficient solid-liquid separation and cleaning effect.
Patent Information
- Application Number
- CN202520766415.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-04-22
AI Technical Summary
Existing stirring cleaning equipment suffers from problems such as damage to the copper ball surface, high cleaning fluid consumption, and low solid-liquid separation efficiency.
A cleaning machine comprising a mixing tank, a mixing mechanism, a circulation mechanism, and a discharge component was designed. It employs turbine-type blades and a protective mesh cover to prevent copper balls from colliding, a circulation mechanism to recover the cleaning liquid, and V-shaped baffles to disperse the copper balls, thereby achieving solid-liquid separation.
It effectively avoids impact damage to copper balls, reduces cleaning fluid consumption, and improves cleaning efficiency and solid-liquid separation efficiency.
Smart Images
Figure CN223892873U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to copper ball cleaning equipment technical field, specifically a kind of for the cleaning machine of copper ball. BACKGROUND
[0002] Current stirring type cleaning equipment mainly exists three major technical defects:
[0003] One is the mechanical collision problem of stirring mechanism and copper ball, which causes surface damage of copper ball and affects product yield;Second, single-use cleaning liquid supply mode is adopted, and special cleaning liquid is consumed for each cleaning batch, and the average annual material cost is high;Third, the separation efficiency of solid-liquid separation process is low.
[0004] In view of the technical pain points existing in the copper ball cleaning process of the existing stirring type cleaning machine, a new stirring type cleaning equipment needs to be designed. INVENTION CONTENTS
[0005] Based on this, the cleaning machine for copper ball can disperse many copper balls, ensure cleaning effect, and avoid damage caused by copper ball impact, and after cleaning, the separation of copper ball and cleaning liquid can be automatically completed.
[0006] The technical scheme for solving the above technical problems of the utility model is as follows:
[0007] A cleaning machine for copper ball, comprising: a stirring barrel, a stirring mechanism, a circulating mechanism and a discharge component, the stirring mechanism comprises a driving motor, a stirring shaft and a turbine paddle, the driving motor is in transmission connection with one end of the stirring shaft, the turbine paddle is arranged on the other end of the stirring shaft, the driving motor is installed at the bottom of the stirring barrel, the turbine paddle is placed in the stirring barrel, the bottom of the stirring barrel is provided with a discharge port, the discharge port is provided with a discharge component, for separating and outputting copper ball and cleaning liquid, the circulating mechanism is arranged below the discharge component, for filtering and recycling the cleaning liquid, the turbine paddle part is also provided with a protective mesh cover, to avoid the impact of copper ball and paddle, and damage, the inner wall of the stirring barrel is provided with a V-shaped baffle.
[0008] Optionally, in an embodiment of the utility model, the V-shaped baffle is arranged on the inner wall of the stirring barrel.
[0009] Optionally, in an embodiment of the utility model, the turbine paddle comprises four paddles with an inclination of 45°.
[0010] Optionally, in an embodiment of the utility model, the discharge component comprises an inclined screen.
[0011] Optionally, in an embodiment of the utility model, the protective mesh cover is in arched structure.
[0012] Optionally, in an embodiment of the utility model, second paddle of radial structure is equipped on the stirring shaft.
[0013] Optionally, in an embodiment of the utility model, the circulating mechanism includes water collecting tank, circulating pump and delivery pipe, the water collecting tank is located below the screen, the water collecting tank is connected with filter drum, and the water outlet end of filter drum is connected with circulating pump, and the circulating pump is connected with stirring barrel through delivery pipe.
[0014] Optionally, in an embodiment of the utility model, the outer surface of the protective mesh cover and V-shaped baffle is equipped with rubber layer, and the impact damage of copper ball is avoided.
[0015] Optionally, in an embodiment of the utility model, the inside of stirring barrel is further equipped with overhead mounting table, the center of mounting table is circular table structure, is used to install limit stirring shaft, and the periphery of mounting table is equipped with connecting arm connected to the inner wall of stirring barrel.
[0016] The utility model discloses the beneficial effect is:
[0017] The utility model provides a kind of for copper ball's cleaning machine, when stirring, multiple copper ball can be dispersed well, ensure cleaning effect, and copper ball does not impact with stirring paddle, reduce impact damage, be equipped with circulating mechanism, cleaning is used cleaning fluid, can be collected in water collecting tank, after the multilayer filtration of filter drum, by circulating pump is pumped to stirring barrel again and is used secondly, save the use cost of cleaning fluid, after cleaning is completed, copper ball and cleaning fluid can be separated quickly, improve cleaning efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments, it should be understood that the following drawings only show some embodiments of the present application, therefore should not be regarded as the limitation to the scope, for ordinary skilled person in the art, on the premise of not paying creative labor, other related drawings can also be obtained according to these drawings.
[0019] Figure 1 It is the specific structure schematic view of a kind of for copper ball's cleaning machine of the utility model embodiment 1;
[0020] Figure 2 It is the appearance structure schematic view of a kind of for copper ball's cleaning machine of the utility model embodiment 1;
[0021] Figure 3 It is the structure schematic view of the circulating mechanism of the utility model embodiment 1;
[0022] Figure 4 It is the structure schematic view of turbine type paddle, mounting table and second paddle of the utility model embodiment 1.
[0023] Figure 5 Figure 1 is a structural schematic diagram of a V-shaped baffle according to an embodiment of the present application;
[0024] The reference signs are: stirring barrel 1, discharge port 102, V-shaped baffle 2, rubber layer 201, turbine paddle 3, second paddle 301, stirring shaft 302, protective mesh cover 4, mounting table 5, driving motor 6, speed reducer 601, water collecting tank 7, screen 8, filtering barrel 9, filter screen 901, circulating pump 902, conveying pipe 903. DETAILED DESCRIPTION
[0025] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The technical solutions of the present application will be further described below with reference to the drawings of the embodiments of the present application. The present application is not limited to the following specific embodiments.
[0026] It should be understood that the same or similar reference signs in the drawings of the embodiments correspond to the same or similar parts. In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "upper", "lower", "front", "back", "left", "right", "top" and "bottom" are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the terms describing the positional relationships in the drawings are only used for exemplary illustration, and cannot be understood as a limitation on the present patent, and for those skilled in the art, the specific meanings of the above terms can be understood according to the specific circumstances.
[0027] Embodiment 1
[0028] Since the existing stirring cleaning machine has high cleaning liquid use cost, is easy to damage the copper ball, and has low cleaning efficiency, the specific scheme is as follows:
[0029] For example, Figures 1-5As shown in the drawings, a cleaning machine for copper balls comprises a stirring barrel 1, a stirring mechanism, a circulating mechanism and a discharging component. The stirring mechanism comprises a driving motor 6, a stirring shaft 302 and a turbine paddle 3. The driving motor 6 is in transmission connection with one end of the stirring shaft 302, and the turbine paddle 3 is arranged at the other end of the stirring shaft 302. The driving motor 6 is installed at the bottom of the stirring barrel 1, and the turbine paddle 3 is arranged in the stirring barrel 1. A discharge port 102 is arranged at the bottom of the stirring barrel 1, and the discharging component is arranged at the discharge port 102 for separating and discharging the copper balls and the cleaning liquid. The circulating mechanism is arranged below the discharging component for filtering and recycling the cleaning liquid. A protective mesh cover 4 is arranged at the turbine paddle 3 for avoiding the collision between the copper balls and the paddle and the damage of the copper balls. A V-shaped baffle 2 is arranged on the inner wall of the stirring barrel 1. In other schemes, the size of the protective mesh cover 4 is increased, and the protective mesh cover 4 is arranged outside the turbine paddle 3 and a second paddle 301. The copper balls can be completely isolated from the two paddles before and during the cleaning. A lifting rod is installed outside the bottom of the stirring barrel 1. The lifting rod is connected with the protective mesh cover 4. The extension end of the lifting rod is in sliding connection with the bottom of the stirring barrel 1. The connection part is treated by waterproof sealing. The opening and closing of the protective mesh cover 4 are controlled by the extension and retraction of the lifting rod. When the cleaning of the copper balls is completed, the protective mesh cover 4 can be opened, so that the copper balls can roll to the discharge port 102. Then, all the copper balls can be discharged from the discharge port 102 by the slow rotation of the second paddle 301.
[0030] In other schemes, a second stirring mechanism is arranged at the upper part of the stirring barrel 1. The second stirring mechanism comprises a turbine paddle. The flow direction of the turbine paddle is downward, which cooperates with the turbine paddle below. During the cleaning, the copper balls can be kept in the middle part of the stirring barrel for cleaning, so as to ensure sufficient cleaning and reduce the possibility of collision.
[0031] As shown in the drawings, Figure 1 , 2 The top of the stirring barrel 1 is in open structure, so that a large number of copper balls can be quickly poured into the stirring barrel 1. The driving motor 6 is installed at the bottom. The driving motor 6 is a variable frequency motor. A speed reducer 601 is connected between the output end of the driving motor 6 and the stirring shaft 302. The stirring mechanism is arranged at the bottom of the stirring barrel 1, so that the stirring barrel 1 has a spacious space and the collision between the copper balls and the stirring mechanism can be avoided. In other schemes, a cover is arranged at the top of the stirring barrel 1. The cover is connected with a telescopic cylinder. The telescopic cylinder is installed on the side wall of the stirring barrel 1. The opening and closing of the cover are controlled by the telescopic cylinder. When the copper balls need to be added into the stirring barrel 1, the telescopic cylinder is extended. During the cleaning, the telescopic cylinder is retracted, and the cover is closed, so as to reduce the impurities entering into the stirring barrel 1.
[0032] As shown in the drawings, Figure 1As shown, the V-shaped baffle 2 is arranged on the inner wall of the stirring barrel 1. In this embodiment, two V-shaped baffles 2 are symmetrically arranged on the inner wall of the stirring barrel 1. The V-shaped baffles 2 are vertically arranged and designed as obtuse angles. When the rotating copper balls collide with the V-shaped baffles 2, the direction of the copper balls can be changed, thereby dispersing the copper balls and improving the cleaning effect. In other schemes, the V-shaped baffle is a fan-shaped structure. The upper end of the V-shaped baffle is connected with a fixing frame. The fixing frame can be fixed and locked with the stirring barrel 1. The fixing mode adopts bolt fixing. After the bolt is loosened, the fixing frame can be rotated along the inner wall of the stirring barrel 1. The cleaning liquid on the inner wall of the stirring barrel 1 can be scraped off, thereby facilitating the cleaning of the stirring barrel 1.
[0033] As shown in Figure 1 , 4 , the turbine blade 3 includes four blades with an inclination of 45°, so as to balance the shearing force and fluidity. The flow direction of the turbine blade 3 is upward, so that the copper balls accumulated in the stirring barrel 1 can move upward and be dispersed, thereby enabling the copper balls to be fully cleaned.
[0034] As shown in Figures 1-5 , the discharge component includes an inclined screen 8. After the copper balls and the cleaning liquid are discharged, the cleaning liquid can fall into the water collecting tank 7 through the screen 8, and the copper balls can be discharged outward along the inclined direction of the screen 8, thereby completing the rapid solid-liquid separation. The position where the screen 8 is connected with the stirring barrel 1 is provided with a valve for controlling the opening and closing of the discharge port 102. In this embodiment, the valve is a motor-controlled valve. An overturnable baffle is arranged on the inner side of the valve. The opening and closing of the baffle are controlled by the motor. The arrangement of the baffle can avoid the accumulation of a small amount of copper balls at the valve position.
[0035] The protective mesh cover 4 is in an arch-shaped structure. The protective mesh cover 4 is arranged outside the turbine blade 3 and does not affect the rotating flow pushing effect of the turbine blade 3. The protective mesh cover 4 can also prevent the copper balls from colliding with the turbine blade 3 and causing damage.
[0036] The stirring shaft 302 is also provided with a second blade 301 in a radial structure. The second blade 301 is provided with a plurality of block-shaped blades. The arrangement of the second blade 301 can drive the second blade 301 to rotate by the driving motor 6, thereby increasing the stirring range. Meanwhile, when the copper balls are discharged, the blades can act as a lever to push the copper balls to the discharge port 102. The surface of the second blade 301 is provided with a rubber layer 201, which is also used for buffering. Before the uncleaned stirring, part of the copper balls will gather at the position of the second blade 301. When the cleaning starts, the second blade 301 is first rotated at a low speed and then gradually increased to a preset rotating speed. During the rotating process, the copper balls at the position can be thrown out and enter the cleaning vortex. After the second blade 301 reaches the preset rotating speed, the copper balls will not fall into the second blade 301.
[0037] The circulating mechanism comprises a water collecting tank 7, a circulating pump 902 and a conveying pipe 903, the water collecting tank 7 is arranged below the screen 8, the water collecting tank 7 is connected with a filtering barrel 9, the water outlet end of the filtering barrel 9 is connected with the circulating pump 902, the circulating pump 902 is connected with the stirring barrel 1 through the conveying pipe 903, a plurality of filtering screens 901 are arranged in the filtering barrel 9 and used for filtering particulate matters in the cleaning liquid, and the filtered cleaning liquid can be conveyed into the stirring barrel 1 by the circulating pump 902 for secondary use.
[0038] The outer surfaces of the protective mesh cover 4 and the V-shaped baffle 2 are provided with rubber layers 201 for buffering the impact of the copper balls on the V-shaped baffle 2 and avoiding damage caused by the impact of the copper balls.
[0039] The stirring barrel 1 is further provided with an elevated mounting table 5, the mounting table 5 is in a circular table structure and used for mounting the limiting stirring shaft 302, and the circular table structure is also used for mounting the protective mesh cover 4.
[0040] The cleaning machine of the scheme is provided with the V-shaped baffle 2 on the inner wall of the stirring barrel 1 for changing the moving direction of the copper balls in the stirring process, can play a certain dispersing role, makes the copper balls be cleaned more fully, and the copper balls do not collide with the stirring paddle in the cleaning process, avoids damage caused by the impact of the copper balls, the material baffle is arranged below the turbine type paddle 3 and can make the copper balls stay below the paddle, and ensures that all the copper balls can be cleaned.
[0041] Embodiment 2
[0042] In the embodiment, the structure of the cleaning machine is basically same as that of the embodiment 1, and the difference lies in that the front end of the screen 8 is provided with a collecting frame, supports are slidably connected to the two sides of the collecting frame and used for collecting the cleaned copper balls and facilitating centralized transfer to the next process.
[0043] Obviously, the above embodiments of the utility model are only examples for clearly illustrating the utility model, and are not the limitation on the embodiments of the utility model. For ordinary skilled in the art, other different forms of changes or changes can be made on the basis of the above description. Here, all the embodiments are not enumerated. Any modification, equivalent replacement and improvement made within the spirit and principle of the utility model should be included in the protection scope of the utility model claim.
Claims
1. A cleaning machine for copper balls, characterized in that, include: The system comprises a mixing tank, a mixing mechanism, a circulation mechanism, and a discharge component. The mixing mechanism includes a drive motor, a mixing shaft, and turbine blades. The drive motor is connected to one end of the mixing shaft, and the turbine blades are located at the other end of the mixing shaft. The drive motor is installed at the bottom of the mixing tank, and the turbine blades are placed inside the mixing tank. The bottom of the mixing tank has a discharge port, and a discharge component is provided at the discharge port to separate the copper balls from the cleaning liquid before outputting them. The circulation mechanism is located below the discharge component and is used to filter and recycle the cleaning liquid. The turbine blades are also equipped with a protective mesh cover to prevent the copper balls from colliding with the blades and causing damage. The inner wall of the mixing tank is equipped with a V-shaped baffle.
2. A cleaning machine for copper balls according to claim 1, characterized in that, The V-shaped baffle is arranged around the inner wall of the mixing tank.
3. A cleaning machine for copper balls according to claim 1, characterized in that, The turbine blades consist of four blades with an inclination angle of 45°.
4. A cleaning machine for copper balls according to claim 1, characterized in that, The discharge component includes an inclined screen.
5. A cleaning machine for copper balls according to claim 1, characterized in that, The protective netting has an arched structure.
6. A cleaning machine for copper balls according to claim 1, characterized in that, The stirring shaft is also equipped with a second impeller with a radial structure.
7. A cleaning machine for copper balls according to claim 1, characterized in that, The circulation mechanism includes a water collection tank, a circulation pump, and a delivery pipe. The water collection tank is located below the screen and is connected to a filter barrel. The outlet of the filter barrel is connected to the circulation pump, and the circulation pump is connected to the mixing tank through the delivery pipe.
8. A cleaning machine for copper balls according to claim 1, characterized in that, Both the protective mesh and the V-shaped baffle have a rubber layer on their outer surfaces to prevent damage from the impact of the copper ball.
9. A cleaning machine for copper balls according to claim 1, characterized in that, The mixing tank is also equipped with an elevated mounting platform inside. The center of the mounting platform is a frustum structure, which is used to install and limit the mixing shaft. Connecting arms that connect to the inner wall of the mixing tank are provided around the mounting platform.