Condensed wool separating device of flat combing machine

By designing a processing plate and scraper inside the box, and utilizing suction and the reciprocating motion of the scraper, the problem of cashmere not easily detaching during transmission is solved, achieving efficient collection of cashmere and reducing secondary scattering.

CN223892940UActive Publication Date: 2026-02-10INNER MONGOLIA ZHONGKE RONGHUI CASHMERE DEV CO LTD
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Patent Information

Application Number
CN202520219358.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2026-02-10
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

The existing carding machine's roller configuration prevents the outer surface from leaving a gap with the inner wall of the box, making it difficult for cashmere to detach during the rotation, compaction, and scraping process, resulting in secondary loosening of the cashmere.

Method used

A lint separation device was designed, comprising a housing, a feed baffle, a processing plate, a conveyor, and a discharge mechanism. By utilizing the separation groove of the processing plate and the cooperation of the scraper, the lint is pushed from the top surface of the separation groove to the discharge space through suction and the reciprocating motion of the scraper, and then collected through the air duct and the discharge mechanism.

Benefits of technology

It effectively prevents the fibers from becoming loose during transport, improves the adhesion and collection efficiency of the fibers, and reduces secondary fiber scattering.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a congealed wool separating device of a flat comber, which comprises a box body, a feeding baffle plate, a processing plate, a conveying part and a discharging mechanism, the processing plate is arranged in the box body, the front end wall surface and the rear end wall surface of the processing plate are uniformly attached to the inner wall of the box body, a space is reserved between the inner walls of the two sides of the processing plate and the inner walls of the two sides of the box body, and the feeding baffle plate is arranged on the box body. The congealed wool separating device of the flat comber comprises a box body, a plurality of processing plates are arranged in the box body, a plurality of gaps are formed between the processing plates, the gaps are discharging spaces, the whole processing plates are of hollow rectangular structures, impurity discharging pipes are installed at the front ends of the processing plates, and the impurity discharging pipes are connected with an external air draft mechanism, so that the interiors of the processing plates are in a state of continuously exhausting air to the box body. The problems that in the barrel wall section located at the feeding port, if excessive cashmere is adsorbed, the attached cashmere is not prone to being separated in the rotating compaction and scraping process, and secondary wool scattering is still caused are solved.
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Description

Technical Field

[0001] This utility model relates to the field of cashmere processing technology, and in particular to a cashmere separation and coagulation device for a carding machine. Background Technology

[0002] Cashmere is a precious textile raw material, known for its softness, lightness and warmth. Cashmere, also known as "cashmere", is the downy hair combed from goats. It is a rare and special animal fiber. Cashmere is scarce and of excellent quality. It is often traded by the gram and is known as "fiber gem" and "soft gold". Cashmere typically has a fineness between 14 and 16 micrometers and a length of approximately 35 to 45 millimeters. It features irregular, sparse, and deep crimps, and consists of a scale layer and a cortex layer, lacking a medulla layer. The main cashmere producing regions are in Asia, with China, Iran, India, Afghanistan, and Turkey being the leading producers. Inner Mongolia in China is particularly renowned for its high-quality white cashmere. Due to its unique properties, cashmere is widely used in the production of high-end clothing, such as cashmere sweaters, coats, and scarves. Cashmere products are not only warm but also soft, comfortable to wear, and less likely to cause skin allergies. A cashmere carding machine is a specialized device for processing cashmere fibers. Through multi-stage opening, carding, and impurity removal processes, it transforms raw cashmere into standard dehaired cashmere.

[0003] In the utility model patent with patent publication number CN207958584U, cashmere is adsorbed onto the outer surface of the roller 6. Impurities enter the roller 6 through the mesh of the roller wall and are then output from the exhaust port 4 through the exhaust tube 12, and then input into the sacrificial duct through pipelines and exhaust fan. In this process, the roller 6 is driven to rotate continuously by the drive wheel 7. When the roller 6 rotates to the front of the main box 1 with the cashmere on its outer surface, the loose cashmere is compacted by the pressure roller 9, and then the stripping roller 10 peels the cashmere off from the outer surface of the roller 6. Although this method can complete the function of cashmere separation, there are also problems: due to the setting of the roller, its outer circumference needs to be as close as possible to the inner wall of the box. In the section of the roller wall at the feed inlet, if too much cashmere is adsorbed, it is not easy to remove the attached cashmere during the rotation, compaction and scraping process, which will still cause secondary cashmere scattering.

[0004] Therefore, it is necessary to provide a hair separation and coagulation device for a combing machine to solve the above-mentioned technical problems. Utility Model Content

[0005] In response to the above situation and to overcome the defects of the existing technology, this utility model provides a separation and coagulation device for a carding machine. The existing device, due to the setting of the roller, requires that its outer circumference be as close as possible to the inner wall of the box. In the section of the roller wall at the feed inlet, if too much cashmere is adsorbed, it is not easy to remove the attached cashmere during the rotation, compaction and scraping process, which will still cause secondary hair scattering.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] The carding machine's fiber separation and coagulation device includes: a housing, a feed baffle, a processing plate, a conveyor, and a discharge mechanism;

[0008] A feed baffle is installed on the top of the box, which is connected to the feed pipeline in a sealed state. A processing plate is installed inside the box, and the front and rear end walls of the processing plate are evenly attached to the inner wall of the box. There is a gap between the inner walls of the processing plate and the inner walls of the box, which is a material discharge space. The processing plate is a hollow rectangular structure, and a waste discharge pipe is installed at its front end. The waste discharge pipe is connected to an external exhaust mechanism, so that the inside of the processing plate is in a state of continuous exhaust to the box. A separation groove is opened on the top surface of the processing plate. The cross-section of the separation groove is a series of continuous inverted triangular structures, and separation holes are opened on the inner inclined surface of the separation groove.

[0009] In one embodiment, a scraper is installed inside the separation tank. The bottom of the scraper is consistent with the shape of the inside of the separation tank, and the two are in a matching state. A threaded hole is opened on the top of the scraper. The scraper is sleeved on the lead screw through the threaded hole, and the other end of the lead screw is connected to the motor.

[0010] In one embodiment, a conveying component is provided in the unloading space, and the other end of the conveying component is connected to the unloading mechanism.

[0011] In one embodiment, the conveying component comprises an air guide pipe, an exhaust pipe, and a lint inlet. A fan is installed at the end of the air guide pipe. One end of the air guide pipe is connected to the feeding mechanism, and the other end is connected to the exhaust pipe. The exhaust pipe has a U-shaped structure, with both ends penetrating the housing and located in the middle of the feeding space. A lint inlet is installed at the top of the extended end of the exhaust pipe, and the top opening of the lint inlet is trumpet-shaped.

[0012] In one embodiment, the feeding mechanism consists of a collection box, a guide plate, and a compaction roller. The end of the air guide pipe is located inside the collection box and is positioned above the guide plate. The guide plate has an inverted V-shaped structure, and a compaction roller is installed at the bottom opening of the guide plate.

[0013] The beneficial effects of this utility model are as follows:

[0014] (1) This utility model connects the dust removal pipe to an external exhaust fan to provide suction force to the inside of the processing plate. The raw material is put into the box from the top of the box. Under the action of the dust removal pipe, the fluff is blocked by the separation hole of the processing plate, and the impurities enter the processing box from the separation hole. Through the structure of the separation tank, the continuous inverted triangular structure helps the fluff to better adhere to the tank, avoiding the loosening that is easy to occur during the traditional circular circumference.

[0015] (2) This utility model drives the screw to rotate by starting the motor, which in turn drives the scraper to reciprocate in the separation tank, pushing the fluff attached to the top surface of the separation tank toward the upper inside of the feeding space. The fan in the air duct draws air, and when the scraper pushes the fluff, the suction force above the feeding space is generated simultaneously to transport the scraped fluff. Finally, the fluff enters the feeding mechanism through the air duct and is transported to the guide plate through the air duct. After being compacted by the compaction roller, the fluff is collected. Attached Figure Description

[0016] Figure 1 This is a structural diagram of the present utility model;

[0017] Figure 2 This is a detailed view of the disassembled components of this utility model;

[0018] Figure 3 This is a detailed drawing of the processing plate of this utility model.

[0019] The corresponding names of the attached figures are: box body 1, feed baffle 2, processing plate 3, waste discharge pipe 31, discharge space 32, separation groove 33, separation hole 34, scraper 35, lead screw 36, motor 37, conveying component 4, air guide pipe 41, exhaust pipe 42, inlet 43, discharge mechanism 5, collection box 51, guide plate 52, compaction roller 53. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments. The embodiments of the present invention include, but are not limited to, the following embodiments.

[0021] like Figures 1-2 As shown, the separation and coagulation device of the combing machine provided by this utility model includes: a box body 1, a feeding baffle 2, a processing plate 3, a conveying component 4, and a feeding mechanism 5;

[0022] like Figures 1-3As shown, a feed baffle 2 is installed on the top of the box 1, and the feed baffle 2 is connected to the feeding pipeline. The connection is sealed. A processing plate 3 is installed inside the box 1. The front and rear end walls of the processing plate 3 are evenly attached to the inner wall of the box 1. There is a gap between the inner walls of the two sides of the processing plate 3 and the inner walls of the two sides of the box 1. The gap is the material discharge space 32. The processing plate 3 is a hollow rectangular structure. A waste discharge pipe 31 is installed at its front end. The waste discharge pipe 31 is connected to an external exhaust mechanism, so that the interior of the processing plate 3 is in a state of continuous exhaust to the box 1. A separation groove 33 is opened on the top surface of the processing plate 3. The cross-section of the separation tank 33 is a series of continuous inverted triangular structures. Separation holes 34 are provided on the inner inclined surface of the separation tank 33. During operation, the tank is connected to an external exhaust fan through the impurity removal pipe 31 to provide suction force to the inside of the processing plate 3. The raw material is put into the inside of the box 1 from the top of the box 1. Under the action of the suction force of the impurity removal pipe 31, the fluff is blocked by the separation holes 34 of the processing plate 3, and the impurities enter the inside of the processing box from the separation holes 34. Through the structural design of the separation tank 33, the continuous inverted triangular structure helps the fluff to adhere better to the tank, avoiding the loosening that is easy to occur during the transmission process when it is on the traditional circular circumference.

[0023] Preferably, in one embodiment, such as Figure 3 As shown, a scraper 35 is installed inside the separation tank 33. The bottom of the scraper 35 is consistent with the shape of the inside of the separation tank 33, and the two are in a matching state. A threaded hole is opened on the top of the scraper 35. The scraper 35 is sleeved on the lead screw 36 through the threaded hole. The other end of the lead screw 36 is connected to the motor 37. When working, the motor 37 is started to drive the lead screw 36 to rotate, which in turn drives the scraper 35 to reciprocate within the separation tank 33, pushing the lint attached to the top surface of the separation tank 33 toward the inner and upper part of the feeding space 32.

[0024] Preferably, in one embodiment, such as Figures 1-2 As shown, a conveying component 4 is provided in the unloading space 32, and the other end of the conveying component 4 is connected to the unloading mechanism 5.

[0025] Preferably, in one embodiment, such as Figure 2As shown, the conveying component 4 consists of an air guide pipe 41, an exhaust pipe 42, and a down inlet 43. A fan is installed at the end of the air guide pipe 41. One end of the air guide pipe 41 is connected to the feeding mechanism 5, and the other end is connected to the exhaust pipe 42. The exhaust pipe 42 has a U-shaped structure, with both ends penetrating the housing 1 and located in the middle of the feeding space 32. The top of the extended end of the exhaust pipe 42 is equipped with a down inlet 43, which has a trumpet-shaped opening. During operation, the fan in the air guide pipe 41 draws air, and when the scraper 35 pushes the down, a suction force is simultaneously generated above the feeding space 32 to transport the scraped down. Finally, the down enters the feeding mechanism 5 through the air guide pipe 41.

[0026] Preferably, in one embodiment, such as Figure 2 As shown, the feeding mechanism 5 consists of a collection box 51, a guide plate 52, and a compaction roller 53. The end of the air guide pipe 41 is located inside the collection box 51 and is positioned above the guide plate 52. The guide plate 52 has an inverted V-shaped structure. A compaction roller 53 is installed at the bottom opening of the guide plate 52. During operation, the fluff is conveyed to the guide plate 52 through the air guide pipe 41 and compacted by the compaction roller 53 before being collected.

[0027] Working principle of this utility model:

[0028] During operation, the dust removal pipe 31 connects to an external exhaust fan, providing suction to the inside of the processing plate 3. Raw materials are fed into the box 1 from the top. Under the suction of the dust removal pipe 31, the lint is blocked by the separation holes 34 of the processing plate 3, while impurities enter the processing box through the separation holes 34. The continuous inverted triangular structure of the separation tank 33 helps the lint adhere better to the tank, avoiding the loosening that can occur during transport on a traditional circular surface. The motor 37 then drives the process. The moving screw 36 rotates, which in turn drives the scraper 35 to reciprocate within the separation trough 33, pushing the fluff attached to the top surface of the separation trough 33 toward the inner upper part of the feeding space 32. The fan in the air duct 41 draws air out, and as the scraper 35 pushes the fluff, the air duct above the feeding space 32 simultaneously generates suction force to transport the scraped fluff. Finally, the fluff enters the feeding mechanism 5 through the air duct 41 and is transported to the guide plate 52 through the air duct 41. After being compacted by the compaction roller 53, the fluff is collected.

[0029] The above embodiments are merely one of the preferred embodiments of this utility model and should not be used to limit the scope of protection of this utility model. Any modifications or refinements made to the main design concept and spirit of this utility model that are not of substantial significance, but solve the same technical problem as this utility model, should be included within the scope of protection of this utility model.

Claims

1. A hair-separating device for a combing machine, characterized in that, include: Box body, feed baffle, processing plate, conveyor components, unloading mechanism; A feed baffle is installed on the top of the box, which is connected to the feed pipeline in a sealed state. A processing plate is installed inside the box, and the front and rear end walls of the processing plate are evenly attached to the inner wall of the box. There is a gap between the inner walls of the processing plate and the inner walls of the box, which is a material discharge space. The processing plate is a hollow rectangular structure, and a waste discharge pipe is installed at its front end. The waste discharge pipe is connected to an external exhaust mechanism, so that the inside of the processing plate is in a state of continuous exhaust to the box. A separation groove is opened on the top surface of the processing plate. The cross-section of the separation groove is a series of continuous inverted triangular structures, and separation holes are opened on the inner inclined surface of the separation groove.

2. The hair-separating device of the combing machine according to claim 1, characterized in that, A scraper is installed inside the separation tank. The bottom of the scraper is consistent with the shape of the inside of the separation tank, and the two are in a matching state. A threaded hole is opened on the top of the scraper. The scraper is sleeved on the lead screw through the threaded hole. The other end of the lead screw is connected to the motor.

3. The hair-separating device of the combing machine according to claim 1, characterized in that, A conveying component is provided in the unloading space, and the other end of the conveying component is connected to the unloading mechanism.

4. The hair separation and coagulation device of the combing machine according to claim 3, characterized in that, The conveying component consists of an air guide pipe, an exhaust pipe, and a lint inlet. A fan is installed at the end of the air guide pipe. One end of the air guide pipe is connected to the feeding mechanism, and the other end is connected to the exhaust pipe. The exhaust pipe has a U-shaped structure, with both ends penetrating the box and located in the middle of the feeding space. A lint inlet is installed at the top of the extended end of the exhaust pipe, and the top opening of the lint inlet is funnel-shaped.

5. The hair separation and coagulation device of the flat comb machine according to claim 4, characterized in that, The feeding mechanism consists of a collection box, a guide plate, and a compaction roller. The end of the air guide pipe is located inside the collection box and is positioned above the guide plate. The guide plate has an inverted V-shaped structure, and a compaction roller is installed at the bottom opening of the guide plate.

Citation Information

Patent Citations

  • Separation fibre -condensing device of square motion comb

    CN207958584U