Rinsing device for cotton cloth production

By designing a rinsing device with addition, transmission, and drive mechanisms, the problems of low efficiency and uneven effect of traditional cotton rinsing devices have been solved. This has enabled precise addition and uniform mixing of rinsing agent, thereby improving the quality and efficiency of cotton production.

CN223893039UActive Publication Date: 2026-02-10HUANGMEI COUNTY CHANGJIANG HUAXIN FABRIC CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520542831.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-02-10
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

Traditional cotton rinsing equipment is inefficient, produces uneven rinsing results, and the addition of chemical reagents relies on manual operation, which is difficult to control precisely, thus affecting the rinsing quality.

Method used

A rinsing device including an adding mechanism, a conveying mechanism, and a transmission mechanism was designed. The adding mechanism precisely controls the rinsing dosage through scale lines, the conveying mechanism achieves uniform stirring by using a conveying auger and a transmission cylinder, and the transmission mechanism squeezes out water through a squeezing roller to ensure the rinsing effect.

Benefits of technology

It enables precise addition of rinsing agent, improves rinsing efficiency and uniformity of effect, reduces the tediousness of manual operation, and ensures the stability of cotton fabric quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223893039U_ABST
    Figure CN223893039U_ABST
Patent Text Reader

Abstract

The utility model relates to a rinsing device for cotton cloth production, which comprises a rinsing box, the bottom of the rinsing box is fixedly connected with a drain pipe, transmission mechanisms are arranged inside and outside the rinsing box, a transmission mechanism is arranged inside the rinsing box, one end of the rinsing box is provided with an adding mechanism, and the other end of the rinsing box is provided with a discharging mechanism. The adding mechanism comprises an adding box fixedly connected to one end of the rinsing box, a movable cover is hinged to the top of the adding box, an adding pipe is fixedly connected to the top of the movable cover, a discharging pipe is fixedly connected to the bottom of the adding box, a control valve is arranged on one side of the discharging pipe, and a receiving hopper is arranged on one side of the discharging pipe. Scale marks are arranged on the front face of the adding box, the receiving hopper is located in the rinsing box, and a sealing cover is clamped to the top of the adding pipe. According to the rinsing device for cotton cloth production, by arranging the transmission mechanism and the conveying auger, it can be guaranteed that cotton cloth is fully and evenly soaked and moved in rinsing liquid, and therefore the uniformity of the rinsing effect is improved, and the cotton cloth quality is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of cotton fabric production technology, specifically to a rinsing device for cotton fabric production. Background Technology

[0002] In cotton fabric production, rinsing is a crucial step. Traditional rinsing processes often employ simple soaking and manual stirring, which is not only inefficient but also fails to guarantee uniform rinsing results. With the rapid development of the textile industry, higher demands are placed on the quality and efficiency of cotton fabric rinsing. However, existing rinsing devices still have many shortcomings in structural design and function. Traditional rinsing devices lack effective addition mechanisms, and the addition of chemical reagents such as rinsing agents or softeners often relies on manual operation. This not only increases labor intensity but also makes it difficult to accurately control the dosage, affecting the consistency of rinsing results. Therefore, this paper proposes a rinsing device for cotton fabric production to address these problems. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a rinsing device for cotton fabric production, which has the advantages of precise addition of rinsing dosage and strong practicality, thus solving the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a rinsing device for cotton fabric production, comprising a rinsing tank, a drain pipe fixedly connected to the bottom of the rinsing tank, a transmission mechanism between the inside and outside of the rinsing tank, a drive mechanism inside the rinsing tank, and an adding mechanism at one end of the rinsing tank.

[0005] Furthermore, the adding mechanism includes an adding box fixedly connected to one end of the rinsing tank. A movable cover is hinged to the top of the adding box, and an adding pipe is fixedly connected to the top of the movable cover. A discharge pipe is fixedly connected to the bottom of the adding box. A control valve is provided on one side of the discharge pipe, and a receiving hopper is provided on one side of the discharge pipe.

[0006] Furthermore, the front of the adding box is provided with scale lines, the receiving hopper is located inside the rinsing box, and the top of the adding tube is fitted with a sealing cap.

[0007] Furthermore, the transmission mechanism includes a first motor fixedly connected to one end of the rinsing tank, the rinsing tank having a conveying channel inside, and a conveying auger fixedly connected to one end of the first motor, with the conveying auger located inside the conveying channel.

[0008] Furthermore, the transmission mechanism includes a second motor, a linkage component, and a transmission cylinder. The second motor is used to drive the linkage component, and the linkage component is used to rotate the transmission cylinder.

[0009] Furthermore, the inner wall of the rinsing tank is provided with an inclined surface, and a squeezing roller is provided at the inclined surface, and the squeezing roller is rotatably connected to the inside of the rinsing tank.

[0010] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0011] 1. This rinsing device for cotton fabric production, by setting up a transmission mechanism and a conveying auger, can ensure that the cotton fabric is fully and evenly soaked and moved in the rinsing solution, thereby improving the uniformity of the rinsing effect and ensuring the quality of the cotton fabric.

[0012] 2. The rinsing device for cotton fabric production features a feeding mechanism that makes adding materials simple and quick, and the amount added can be precisely controlled through the scale lines, ensuring the stability and controllability of the rinsing process. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram from another perspective of the present invention;

[0015] Figure 3 This is a schematic diagram of the mechanism added to this utility model;

[0016] Figure 4 This is a schematic diagram of the mechanism added to this utility model;

[0017] Figure 5 This utility model Figure 2 Enlarged view of point A in the middle;

[0018] Figure 6 This utility model Figure 2 Enlarged diagram of point B in the middle.

[0019] In the diagram: 1. Rinse tank; 2. Drain pipe; 3. Transmission mechanism; 301. First motor; 302. Conveying channel; 303. Conveying auger; 4. Transmission mechanism; 401. Second motor; 402. Linkage assembly; 403. Transmission cylinder; 404. Inclined surface; 405. Extrusion roller; 5. Adding mechanism; 501. Adding box; 502. Movable cover; 503. Adding pipe; 504. Sealing cover; 505. Discharge pipe; 506. Control valve; 507. Receiving hopper; 508. Scale line. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-6 The rinsing device for cotton fabric production in this embodiment includes a rinsing tank 1, a drain pipe 2 fixedly connected to the bottom of the rinsing tank 1, a transmission mechanism 3 provided inside and outside the rinsing tank 1, a transmission mechanism 4 provided inside the rinsing tank 1, and an adding mechanism 5 provided at one end of the rinsing tank 1.

[0022] The addition mechanism 5 includes an addition box 501 fixedly connected to one end of the rinsing tank 1. A movable cover 502 is hinged to the top of the addition box 501. An addition pipe 503 is fixedly connected to the top of the movable cover 502. A discharge pipe 505 is fixedly connected to the bottom of the addition box 501. A control valve 506 is provided on one side of the discharge pipe 505, and a receiving hopper 507 is provided on one side of the discharge pipe 505. A scale line 508 is provided on the front of the addition box 501. The receiving hopper 507 is located inside the rinsing tank 1. A sealing cover 504 is snapped onto the top of the addition pipe 503.

[0023] The operator first pours the required rinsing agents (such as bleach, softener, etc.) into the addition tank 501 through the addition pipe 503. The hinged movable cover 502 on the top of the addition tank 501 can be easily opened and closed for material addition and inspection. The top of the addition pipe 503 is secured with a sealing cap to ensure safe storage of materials. The front of the addition tank is equipped with graduation lines 508, which the operator can read to accurately measure the required dosage of rinsing agents. When it is necessary to add agents to the rinsing tank 1, the control valve 506 is opened, and the agents flow into the receiving hopper 507 through the discharge pipe 505. The receiving hopper 507 is located inside the rinsing tank 1, ensuring that the agents are added directly and accurately to the rinsing solution. By setting the control valve 506, the operator can easily control the addition speed and flow rate of the agents to adapt to the needs of different cotton fabric types and rinsing processes. The design of the addition mechanism 5 automates the agent addition process, reducing the tediousness and uncertainty of manual operation and improving rinsing efficiency and quality.

[0024] Secondly, the transmission mechanism 3 includes a first motor 301 fixedly connected to one end of the rinsing tank 1. The rinsing tank 1 is provided with a conveying channel 302. One end of the first motor 301 is fixedly connected to a conveying auger 303, and the conveying auger 303 is located inside the conveying channel 302.

[0025] The conveying auger 303 is located in the conveying channel 302 inside the rinsing tank 1. Its unique spiral structure design enables it to generate forward thrust when rotating. When the first motor 301 drives the conveying auger 303 to rotate, the auger blades push the bleach in the rinsing tank 1 to move along the conveying channel, realizing the circulation and agitation of the bleach.

[0026] Furthermore, the transmission mechanism 4 includes a second motor 401, a linkage component 402, and a transmission cylinder 403. The second motor 401 is used to drive the linkage component 402, and the linkage component 402 is used to rotate the transmission cylinder 403. The linkage component 402 can be composed of a pulley and a belt, or it can be composed of a sprocket and a chain, as long as the linkage effect can be achieved. There are five transmission cylinders 403. The two transmission cylinders 403 from the addition mechanism 5 have solid blades inside, the two middle transmission cylinders 403 have perforated blades inside, and the blades of the outermost transmission cylinder 403 have uniform notches.

[0027] The two solid-blade drive cylinders 403 are located near the inlet of the rinsing tank 1, close to the addition mechanism 5. Because they are solid-blade, this design enhances the mixing effect, ensuring that the bleach added from the addition mechanism 5 is quickly and evenly dispersed into the liquid within the rinsing tank. The solid-blade design reduces the space for fluid passage and increases the contact area between the fluid and the drive cylinder blades, thereby improving mixing efficiency and preventing excessively high local concentrations of bleach in the initial stages of addition.

[0028] These two drive cylinders are located in the middle of the rinsing tank and are designed with perforated blades inside. The perforated blade design allows fluid to flow inside the drive cylinders, while the agitation effect outside the blades continues to promote the uniform distribution of the bleach.

[0029] The perforated blade design maintains the stirring effect while allowing the bleach to form vortices inside the drive cylinder 403, further promoting the mixing and uniform distribution of the bleach. Furthermore, this design helps reduce the resistance of the drive cylinder 403 to the fluid within the rinsing tank 1, improving rinsing efficiency.

[0030] The notched blade drive cylinder 403 is located near the outlet of the rinsing tank, and its blades have uniformly notched blades. This design not only helps to evenly distribute the bleach but also promotes the circulation and renewal of the fluid within the rinsing tank 1. Effect: The notched design allows the drive cylinder to generate stronger shear force during rotation, helping to break up air bubbles and stratification in the fluid, further improving the uniformity of the bleach. At the same time, the notches reduce the obstruction of the drive cylinder to the fluid within the rinsing tank, facilitating smooth fluid flow and circulation.

[0031] In this embodiment, the inner wall of the rinsing tank 1 is provided with an inclined surface 404, and a squeezing roller 405 is provided at the inclined surface 404. The squeezing roller 405 is rotatably connected to the inside of the rinsing tank 1. The cotton cloth after rinsing can be squeezed by the inclined surface 404 and the squeezing roller 405, and the water in the cotton cloth can be squeezed out, which is convenient for subsequent processing.

[0032] The working principle of the above embodiments is as follows:

[0033] (1) In this rinsing device for cotton fabric production, the operator first pours the required rinsing agents (such as bleach, softener, etc.) into the addition tank 501 through the addition pipe 503. The hinged movable cover 502 on the top of the addition tank 501 can be easily opened and closed for material addition and inspection. The top of the addition pipe 503 is fitted with a sealing cap to ensure safe storage of materials. The front of the addition tank is equipped with a scale line 508, which the operator can read to accurately measure the required dosage of rinsing agent. When it is necessary to add agents to the rinsing tank 1, the control valve 506 is opened, and the agents will flow into the receiving hopper 507 through the discharge pipe 505. The receiving hopper 507 is located inside the rinsing tank 1 to ensure that the agents can be added directly and accurately to the rinsing liquid. By setting the control valve 506, the operator can easily control the addition speed and flow rate of the agents to adapt to the needs of different cotton fabric types and rinsing processes. The design of the addition mechanism 5 automates the process of adding chemicals, reducing the tediousness and uncertainty of manual operation and improving rinsing efficiency and quality.

[0034] (2) The rinsing device for cotton production, by setting up the transmission mechanism 4 and the conveying auger 303, can ensure that the cotton fabric is fully and evenly soaked and moved in the rinsing solution, thereby improving the uniformity of the rinsing effect and ensuring the quality of the cotton fabric.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rinsing apparatus for cotton fabric production, comprising a rinsing tank (1), characterized in that: The bottom of the rinsing tank (1) is fixedly connected to a drain pipe (2), the inside and outside of the rinsing tank (1) are provided with a transmission mechanism (3), the inside of the rinsing tank (1) is provided with a transmission mechanism (4), and one end of the rinsing tank (1) is provided with an adding mechanism (5). The adding mechanism (5) includes an adding box (501) fixedly connected to one end of the rinsing box (1). A movable cover (502) is hinged to the top of the adding box (501). An adding pipe (503) is fixedly connected to the top of the movable cover (502). A discharge pipe (505) is fixedly connected to the bottom of the adding box (501). A control valve (506) is provided on one side of the discharge pipe (505). A receiving hopper (507) is provided on one side of the discharge pipe (505).

2. A rinsing device for cotton fabric production according to claim 1, characterized in that: The addition box (501) has a scale line (508) on the front, the receiving hopper (507) is located inside the rinsing box (1), and the top of the addition tube (503) is fitted with a sealing cap (504).

3. A rinsing device for cotton fabric production according to claim 1, characterized in that: The transmission mechanism (3) includes a first motor (301) fixedly connected to one end of the rinsing tank (1). The rinsing tank (1) is provided with a conveying channel (302). One end of the first motor (301) is fixedly connected to a conveying auger (303), and the conveying auger (303) is located inside the conveying channel (302).

4. A rinsing device for cotton fabric production according to claim 1, characterized in that: The transmission mechanism (4) includes a second motor (401), a linkage component (402) and a transmission cylinder (403). The second motor (401) is used to drive the linkage component (402), and the linkage component (402) is used to rotate the transmission cylinder (403).

5. A rinsing device for cotton fabric production according to claim 1, characterized in that: The inner wall of the rinsing tank (1) is provided with an inclined surface (404), and a squeezing roller (405) is provided at the inclined surface (404), and the squeezing roller (405) is rotatably connected to the inside of the rinsing tank (1).