Knitted fabric shaping device with automatic deviation correction function

Abstract

The utility model discloses a knitted fabric shaping device with an automatic deviation rectifying function, and relates to the related field of knitted fabric shaping, the knitted fabric shaping device comprises a shaping device, L-shaped rods, a pretreatment mechanism, a fixing frame, a second air cylinder and a deviation rectifying mechanism, the front side and the rear side of the right end of the top of the shaping device are fixedly connected with the L-shaped rods, and the L-shaped rods are arranged in two groups; the centers of the front end and the rear end of the shaping device are fixedly connected with fixing frames, the front ends of the fixing frames are fixedly connected with second air cylinders, and pushing rods on the backs of the second air cylinders are fixedly connected with deviation rectifying mechanisms; a second cylinder back push rod penetrates through the front end of the fixing frame and is in sliding connection with the interior; the pretreatment mechanism is arranged, external water is atomized and sprayed on the surface of the knitted fabric through an atomizing nozzle, so that the knitted fabric quickly reaches the humidity condition required by shaping, the shaping time is shortened, meanwhile, the knitted fabric becomes softer and moldable, and the smoothness of the knitted fabric is improved.

Description

Technical Field

[0001] This utility model relates to the field of knitted fabric shaping, specifically a knitted fabric shaping device with automatic correction function. Background Technology

[0002] A knitted fabric setting device is a device used for setting knitted fabrics, which is usually done by conveying the knitted fabric into a high-temperature drying tunnel.

[0003] Existing knitted fabric setting devices are difficult to pre-treat, making it difficult for the knitted fabric to quickly reach the required humidity conditions for setting, thus prolonging the setting time. At the same time, it is difficult to make the knitted fabric softer and more malleable, resulting in poor flatness. Existing knitted fabric setting devices are also difficult to automatically correct the knitted fabric during use, which may cause the knitted fabric to shift during the conveying process, affecting the subsequent setting effect. Utility Model Content

[0004] Therefore, in order to overcome the above-mentioned shortcomings, this utility model provides a knitted fabric shaping device with automatic correction function.

[0005] This invention is implemented as follows: a knitted fabric shaping device with automatic correction function is constructed. The device includes a shaping device, and L-shaped rods are fixedly connected to both the front and rear sides of the top right end of the shaping device. There are two sets of L-shaped rods, and a pre-treatment mechanism is fixedly connected inside the two sets of L-shaped rods. A fixing frame is fixedly connected to the center of both the front and rear ends of the shaping device. A second cylinder is fixedly connected to the front end of the fixing frame. The back push rod of the second cylinder is fixedly connected to the correction mechanism, and the back push rod of the second cylinder passes through the front end of the fixing frame and is slidably connected to its interior.

[0006] The pretreatment mechanism includes a first mounting box, which is fixedly connected inside the L-shaped rod. A mounting frame is fixedly connected to the bottom of the first mounting box. A first cylinder is fixedly connected to both the upper and lower sides of the inner rear end of the mounting frame. A moving block is fixedly connected to the top of the push rod at the front end of the first cylinder. A first spherical rod is slidably connected to the front end of the moving block. A second spherical rod is slidably connected to the right end of the first spherical rod. A rotating rod is rotatably connected to the right end of the second spherical rod. The top of the rotating rod is fixedly connected to the gear inside the gear plate.

[0007] Preferably, the pretreatment mechanism further includes a connecting rod, and the right end of the inner tooth plate of the gear tooth plate and the right end of the moving block are both fixedly connected to the connecting rod. The right end of the connecting rod is fixedly connected to an atomizing nozzle, and the atomizing nozzle is connected to an external water delivery tank.

[0008] Preferably, the correction mechanism includes a second mounting box, the second cylinder back push rod is fixedly connected to the second mounting box, the left end of the second mounting box is fixedly connected to the mounting plate, the center of the mounting plate is slidably connected to the lower part of the outer wall of the moving rod, the bottom of the moving rod is fixedly connected to a first electromagnetic block, the back of the second mounting box is fixedly connected to the outer wall of the second electromagnetic block, the upper part of the outer wall of the moving rod is connected to a connecting block and fixedly connected to its interior, and the top of the connecting block is rotatably connected to a first rotating block at both the front and rear ends.

[0009] Preferably, the correction mechanism further includes a second rotating block, the upper inner side of the first rotating block is rotatably connected to the outer wall of the second rotating block, the second rotating block is rotatably connected to the front and rear ends of the mounting plate, and a third electromagnetic block is magnetically attracted at the rotatable connection between the second rotating block and the mounting plate.

[0010] Preferably, the rotating rod is rotatably connected to the inner front end of the mounting frame, and the internal gear of the gear plate is rotatably connected to the top front end of the mounting frame.

[0011] Preferably, the inner gear plate of the gear tooth plate is slidably connected to the top front end of the mounting bracket, and the connecting rod passes through the right end of the first mounting box and is slidably connected to its interior.

[0012] Preferably, the first electromagnetic block passes through the rear end of the second mounting box and is slidably connected to its interior. The first electromagnetic block, the second electromagnetic block, and the third electromagnetic block are all electrically connected to an external current output device.

[0013] This utility model has the following advantages: This utility model provides a knitted fabric setting device with automatic correction function, which has the following improvements compared to similar equipment:

[0014] The present invention discloses a knitted fabric setting device with automatic deviation correction function. It includes a pretreatment mechanism that sprays atomized water onto the surface of the knitted fabric through atomizing nozzles, quickly bringing the fabric to the required humidity level for setting, shortening the setting time, and simultaneously making the fabric softer and more malleable, improving its smoothness. A deviation correction mechanism is also included, which clamps the knitted fabric using first and second electromagnetic blocks, moving it forward or backward to correct deviations and prevent it from shifting during transport, thus improving the final setting effect. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the shaping device of this utility model;

[0016] Figure 2 This is a three-dimensional exploded view of the pretreatment mechanism of this utility model;

[0017] Figure 3This is a three-dimensional exploded view of the correction mechanism of this utility model;

[0018] Figure 4 This is a utility model Figure 3 A magnified structural diagram of point A in the middle.

[0019] The components include: shaping device-1, L-shaped rod-2, pretreatment mechanism-3, first mounting box-31, mounting bracket-32, first cylinder-33, moving block-34, first spherical rod-35, second spherical rod-36, rotating rod-37, gear tooth plate-38, connecting rod-39, atomizing nozzle-310, fixing bracket-4, second cylinder-5, correction mechanism-6, second mounting box-61, mounting plate-62, moving rod-63, first electromagnetic block-64, second electromagnetic block-65, connecting block-66, first rotating block-67, second rotating block-68, and third electromagnetic block-69. Detailed Implementation

[0020] The following is in conjunction with the appendix Figures 1-4 The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description and claims. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0021] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0023] Example 1:

[0024] Please see Figures 1-2The present invention discloses a knitted fabric shaping device with automatic correction function, comprising a shaping device 1, with L-shaped rods 2 fixedly connected to the front and rear sides of the top right end of the shaping device 1, two sets of L-shaped rods 2, and a pre-treatment mechanism 3 fixedly connected inside the two sets of L-shaped rods 2, and a fixing frame 4 fixedly connected to the center of the front and rear ends of the shaping device 1, a second cylinder 5 fixedly connected to the front end of the fixing frame 4, and a correction mechanism 6 fixedly connected to the back push rod of the second cylinder 5, and the back push rod of the second cylinder 5 passes through the front end of the fixing frame 4 and is slidably connected to its interior;

[0025] The pretreatment mechanism 3 includes a first mounting box 31. The first mounting box 31 is fixedly connected inside the L-shaped rod 2. The bottom of the first mounting box 31 is fixedly connected to a mounting bracket 32. The upper and lower sides of the inner rear end of the mounting bracket 32 ​​are fixedly connected to the first cylinder 33. The mounting bracket 32 ​​facilitates the installation and fixing of the first cylinder 33.

[0026] A movable block 34 is fixedly connected to the top of the push rod at the front end of the first cylinder 33. A first spherical rod 35 is slidably connected to the front end of the movable block 34. A second spherical rod 36 is slidably connected to the right end of the first spherical rod 35. A rotating rod 37 is rotatably connected to the right end of the second spherical rod 36. The rotating rod 37 facilitates the rotation of the gear inside the gear plate 38.

[0027] The top of the rotating rod 37 is fixedly connected to the internal gear of the gear plate 38. The right end of the internal gear plate of the gear plate 38 and the right end of the moving block 34 are both fixedly connected to the connecting rod 39. The right end of the connecting rod 39 is fixedly connected to the atomizing nozzle 310, and the atomizing nozzle 310 is connected to the external water delivery box. The connecting rod 39 facilitates the movement of the atomizing nozzle 310.

[0028] Rotating rod 37 is rotatably connected to the inner front end of mounting bracket 32, internal gear of gear plate 38 is rotatably connected to the top front end of mounting bracket 32, internal gear plate of gear plate 38 is slidably connected to the top front end of mounting bracket 32, and connecting rod 39 passes through the right end of first mounting box 31 and is slidably connected to its interior.

[0029] The working principle of a knitted fabric shaping device with automatic correction function based on Embodiment 1 is as follows:

[0030] First, when using this device, place it in the work area, and then connect it to an external power source to provide the power required for its operation.

[0031] Second, before setting the knitted fabric, the two sets of first cylinders 33 are activated. The two sets of first cylinders 33 drive the two sets of moving blocks 34 to move alternately, causing the distance between the two sets of moving blocks 34 to gradually shorten or lengthen. Then, the two sets of moving blocks 34 drive the two sets of first spherical rods 35 to move alternately. The two sets of first spherical rods 35, through a sliding connection with the two sets of second spherical rods 36, drive the rotating rod 37 to rotate. The rotating rod 37 drives the gear inside the gear plate 38 to rotate, and the gear inside the gear plate 38 drives the gear... The inner gear plate of the gear plate 38 moves, which in turn drives the connecting rod 39 to move. Simultaneously, the two sets of moving blocks 34 drive the two sets of connecting rods 39 to move in an alternating motion. Thus, the movement of the three sets of connecting rods 39 drives the movement of the three sets of atomizing nozzles 310, which atomize and spray external water onto the surface of the knitted fabric. This allows the knitted fabric to quickly reach the humidity conditions required for setting, shortening the setting time. At the same time, it makes the knitted fabric softer and more malleable, improving its flatness.

[0032] Example 2:

[0033] Please see Figures 3-4 The present invention provides a knitted fabric shaping device with automatic correction function. Compared with the first embodiment, this embodiment further includes: a correction mechanism 6, which includes a second mounting box 61. The second cylinder 5 has a push rod on its back fixedly connected to the second mounting box 61. An mounting plate 62 is fixedly connected to the left end of the second mounting box 61. The second mounting box 61 facilitates the installation and fixing of the mounting plate 62.

[0034] The center of the mounting plate 62 is slidably connected to the lower outer wall of the moving rod 63. The bottom of the moving rod 63 is fixedly connected to the first electromagnetic block 64. The back of the second mounting box 61 is fixedly connected to the outer wall of the second electromagnetic block 65. The upper part of the outer wall of the moving rod 63 passes through the connecting block 66 and is fixedly connected to its interior. The moving rod 63 facilitates the movement of the connecting block 66.

[0035] The top front and rear ends of the connecting block 66 are rotatably connected to the first rotating block 67. The upper inner side of the first rotating block 67 is rotatably connected to the outer wall of the second rotating block 68. The second rotating block 68 is rotatably connected to the front and rear ends of the mounting plate 62. The second rotating block 68 is magnetically attracted to the mounting plate 62 at the rotatable connection point. The third electromagnetic block 69 is used to enhance the stability of the knitted fabric clamping.

[0036] The first electromagnetic block 64 passes through the rear end of the second mounting box 61 and is slidably connected to its interior. The first electromagnetic block 64, the second electromagnetic block 65 and the third electromagnetic block 69 are all electrically connected to the external current output device.

[0037] In this embodiment:

[0038] The operator places external photoelectric sensors on both sides of the knitted fabric. These sensors detect changes in the edge position of the fabric. When a change is detected, an external current output device activates the first electromagnetic block 64 and the second electromagnetic block 65, causing them to magnetically attract and clamp the fabric. As the first electromagnetic block 64 moves downwards to attract the fabric, it simultaneously moves the connecting block 66 downwards. The connecting block 66, through its rotational connection with the first rotating block 67, causes the second rotating block 68 to rotate. The second rotating block 68 drives the third electromagnetic block 69 to rotate, and then the third electromagnetic block 69 is driven to work by the external current output device, so that the third electromagnetic block 69 is magnetically attracted to the mounting plate 62, which enhances the stability of the knitted fabric clamping. Then the second cylinder 5 is activated, and the second cylinder 5 drives the second mounting box 61 to move forward or backward. The second mounting box 61 drives the first electromagnetic block 64 and the second electromagnetic block 65 to move forward or backward. The first electromagnetic block 64 and the second electromagnetic block 65 drive the knitted fabric to move forward or backward, so as to correct the knitted fabric and prevent the knitted fabric from shifting during the conveying process, thereby improving the subsequent shaping effect.

[0039] This invention provides an improved knitted fabric setting device with automatic correction function. A pretreatment mechanism 3 is provided, which sprays atomized water onto the surface of the knitted fabric through an atomizing nozzle 310, allowing the fabric to quickly reach the required humidity level for setting, shortening the setting time, and simultaneously making the fabric softer and more malleable, improving its smoothness. A correction mechanism 6 is provided, which clamps the knitted fabric using a first electromagnetic block 64 and a second electromagnetic block 65, moving the fabric forward or backward to correct its deviation, preventing it from shifting during transport and improving the final setting effect.

[0040] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.

[0041] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A knitted fabric shaping device with automatic correction function, comprising a shaping device (1), wherein L-shaped rods (2) are fixedly connected to the front and rear sides of the top right end of the shaping device (1), the L-shaped rods (2) are provided in two sets, and a pre-treatment mechanism (3) is fixedly connected inside the two sets of L-shaped rods (2), and a fixing frame (4) is fixedly connected to the center of the front and rear ends of the shaping device (1), a second cylinder (5) is fixedly connected to the front end of the fixing frame (4), and a correction mechanism (6) is fixedly connected to the back push rod of the second cylinder (5), and the back push rod of the second cylinder (5) passes through the front end of the fixing frame (4) and is slidably connected to its interior; Its features are: The pretreatment mechanism (3) includes a first mounting box (31), which is fixedly connected inside the L-shaped rod (2). A mounting frame (32) is fixedly connected to the bottom of the first mounting box (31). A first cylinder (33) is fixedly connected to the upper and lower sides of the inner rear end of the mounting frame (32). A moving block (34) is fixedly connected to the top of the push rod at the front end of the first cylinder (33). A first spherical rod (35) is slidably connected to the front end of the moving block (34). A second spherical rod (36) is slidably connected to the right end of the first spherical rod (35). A rotating rod (37) is rotatably connected to the right end of the second spherical rod (36). The top of the rotating rod (37) is fixedly connected to the gear inside the gear plate (38).

2. The knitted fabric setting device with automatic correction function according to claim 1, characterized in that: The pretreatment mechanism (3) also includes a connecting rod (39). The right end of the inner tooth plate of the gear tooth plate (38) and the right end of the moving block (34) are both fixedly connected to the connecting rod (39). The right end of the connecting rod (39) is fixedly connected to an atomizing nozzle (310), and the atomizing nozzle (310) is connected to an external water delivery box.

3. The knitted fabric setting device with automatic correction function according to claim 2, characterized in that: The correction mechanism (6) includes a second mounting box (61), the second cylinder (5) back push rod is fixedly connected to the second mounting box (61), the second mounting box (61) is fixedly connected to the left end of the second mounting box (61), the center of the mounting plate (62) is slidably connected to the lower part of the outer wall of the moving rod (63), the bottom of the moving rod (63) is fixedly connected to the first electromagnetic block (64), the back of the second mounting box (61) is fixedly connected to the outer wall of the second electromagnetic block (65), the upper part of the outer wall of the moving rod (63) is penetrated by a connecting block (66) and fixedly connected to its interior, the top front and rear ends of the connecting block (66) are rotatably connected to the first rotating block (67).

4. The knitted fabric setting device with automatic correction function according to claim 3, characterized in that: The correction mechanism (6) further includes a second rotating block (68), the upper inner side of the first rotating block (67) is rotatably connected to the outer wall of the second rotating block (68), the second rotating block (68) is rotatably connected to the front and rear ends of the mounting plate (62), and a third electromagnetic block (69) is magnetically attracted at the rotatable connection between the second rotating block (68) and the mounting plate (62).

5. The knitted fabric setting device with automatic correction function according to claim 4, characterized in that: The rotating rod (37) is rotatably connected to the inner front end of the mounting bracket (32), and the internal gear of the gear plate (38) is rotatably connected to the top front end of the mounting bracket (32).

6. The knitted fabric setting device with automatic correction function according to claim 5, characterized in that: The gear tooth plate (38) is slidably connected to the top front end of the mounting bracket (32), and the connecting rod (39) passes through the right end of the first mounting box (31) and is slidably connected to its interior.

7. The knitted fabric setting device with automatic correction function according to claim 6, characterized in that: The first electromagnetic block (64) passes through the rear end of the second mounting box (61) and is slidably connected to its interior. The first electromagnetic block (64), the second electromagnetic block (65) and the third electromagnetic block (69) are all electrically connected to the external current output device.

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