Railway box girder protection wall top surface fillet leveling integrated forming device
By designing an integrated forming device for rounding and leveling the top corners of railway box girder protective walls, the problems of collision damage and aesthetics during right-angle construction of protective walls were solved by using an arc structure and protective cover plate. This achieved uniformity and consistency of the rounded corners, improving construction quality and aesthetics.
Patent Information
- Application Number
- CN202520342877.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-02-28
AI Technical Summary
In existing technologies, the right-angled walls of railway box girder bridge deck protective walls are prone to collision damage and lack aesthetic appeal during construction, and traditional tools are difficult to achieve rounded corners.
Design an integrated forming device for rounding and leveling the top corners of a railway box girder protective wall, including a blade plane and a flat chamfering component. The wall surface is gradually rounded through an arc structure, and equipped with a handle base, a handle and a protective cover for easy operation and device protection.
It achieves uniformity and consistency in the rounded corners of the top surface of the protective wall, avoids collision damage, improves construction quality and aesthetics, and is easy to carry and protect.
Smart Images
Figure CN223893236U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of forming tool technology, specifically to an integrated forming device for rounding and leveling the top corners of a railway box girder protective wall. Background Technology
[0002] The construction of precast box girder bridge deck mainly includes the construction of bridge deck ancillary facilities, bridge deck paving and related ancillary structures. The construction of the protective wall of the precast box girder bridge deck usually includes the following steps: surveying and setting out, roughening the concrete at the bottom of the wall, tying the reinforcing bars and pouring concrete. The construction of the protective wall needs to be carried out in accordance with the specific project conditions, and the appropriate construction method should be selected. The operation should be carried out in strict accordance with the design and specification requirements to ensure the construction quality and structural safety.
[0003] However, in the existing technology, the finishing quality of the protective wall in the construction of precast box girder bridge deck has a significant impact on the appearance and durability of the entire bridge deck. Traditional leveling tools will form right angles when finishing the wall surface. However, in actual use scenarios, right angles are prone to collision damage. In addition, right angles are also lacking in aesthetics. To address these issues, we propose an integrated forming device for rounding and leveling the top corners of the protective wall of railway box girders. Utility Model Content
[0004] In order to solve the technical problems existing in the prior art, this utility model provides an integrated forming device for rounding and leveling the top corners of the protective wall of railway box girders.
[0005] To solve the above technical problems, this utility model provides the following technical solution: an integrated forming device for rounding and leveling the top corner of a railway box girder protective wall, including a blade plane, a flattening chamfering component provided on the edge of the blade plane, a handle base provided at the middle position of the top of the blade plane, a handle installed on the inner side of the handle base, a connecting block provided on the top side of the blade plane, and a protective cover plate connected between the connecting blocks;
[0006] The grip base connects the handle to the blade plane, and the connecting block connects the protective cover to the top of the flat chamfering assembly.
[0007] Preferably, the grip base includes a connecting plate and a limiting baffle, the connecting plate is fixed at the center line of the blade plane, and the limiting baffle is vertically disposed at one end of the connecting plate.
[0008] Preferably, the grip base further includes a locking protrusion, which is disposed on the inner side of the connecting plate.
[0009] Preferably, the handle includes a support leg, a locking groove, and a handle, with a groove formed on the bottom edge of the support leg, and the bottom of the support leg is connected to the pivot of the connecting plate.
[0010] Preferably, a locking groove is provided on the outer side of the support leg, and the locking groove corresponds to the position of the locking protrusion.
[0011] Preferably, the handle is located on the top inner side of the two support legs, and the outer side of the handle is provided with an anti-slip groove.
[0012] Preferably, the protective cover plate includes a cover plate body, a connecting groove and a connecting shaft. The cover plate body is located on the side of the blade plane and is arc-shaped. Both ends of the cover plate body are provided with end plate structures that wrap around the edges of the flat chamfering component.
[0013] Preferably, the connecting groove is formed inside the cover plate body, the connecting groove is connected to the connecting block, and the connecting shaft passes through the connecting block and the connecting groove to connect the connecting block and the connecting groove.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] 1. In this utility model, the flattening and chamfering work area of the integrated forming device is formed by the blade plane and the flattening and chamfering component. When in use, align the rounded corner of the flattening and chamfering component with the starting position of the edge of the top surface of the protective wall, so that the blade and the wall surface are at an appropriate tilt angle. Then, push the device along the edge of the top surface of the protective wall at a uniform speed and force. The arc structure of the flattening and chamfering component is used to gradually round the wall surface. At the same time, the blade plane of the blade performs a flattening operation on the wall surface to make the flatness of the wall surface meet the requirements. During the operation, the construction personnel can adjust the pushing force and direction in a timely manner according to the actual situation to ensure the uniformity and consistency of the rounded corner and flattening effect. By gradually rounding the wall surface, the corners of the wall are less likely to be damaged by collision.
[0016] 2. In this utility model, the handle can rotate on the grip base by the pivot of the support leg and the connecting plate, and the handle can be folded when stored for easy carrying. The support leg and the connecting plate are fixed by the locking protrusion and the locking groove to prevent the handle and the grip base from loosening during use. The protective cover can be rotated on the connecting block by the connecting groove and the connecting shaft, so that the protective cover can be opened. The two ends of the protective cover are provided with end plate structures that wrap around the edge of the flat chamfering component. The protective cover protects the flat chamfering component and prevents it from being bumped when carried. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the bottom three-dimensional structure of this utility model;
[0019] Figure 3 This is a three-dimensional structural diagram of the top plane of the blade of this utility model;
[0020] Figure 4 This is a partial three-dimensional structural diagram of the handle of this utility model;
[0021] Figure 5 This is a partial three-dimensional structural diagram of the protective cover plate of this utility model.
[0022] The numbers in the diagram represent:
[0023] 1. Blade surface; 2. Flat chamfering assembly; 3. Handle base; 31. Connecting plate; 32. Limiting baffle; 33. Locking protrusion; 4. Handle; 41. Support leg; 42. Locking groove; 43. Handle; 5. Connecting block; 6. Protective cover plate; 61. Cover plate body; 62. Connecting groove; 63. Connecting shaft. Detailed Implementation
[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments, highlighting the above and other technical features and advantages of the present invention. However, the following embodiments are merely preferred embodiments of the present invention and are not exhaustive.
[0025] Example:
[0026] like Figure 1 - Figure 5 As shown, this utility model provides an integrated forming device for rounding and flattening the top corners of a railway box girder protective wall. It includes a blade plane 1, a flattening and chamfering component 2 on the edge of the blade plane 1, a handle base 3 at the top center of the blade plane 1, a handle 4 installed on the inner side of the handle base 3, a connecting block 5 on the top side of the blade plane 1, and a protective cover plate 6 connected between the connecting blocks 5. The blade plane 1 and the flattening and chamfering component 2 constitute the flattening and chamfering working area of the integrated forming device. The handle base 3 connects the handle 4 to the blade plane 1, and the connecting block 5 connects the protective cover plate 6 to the top of the flattening and chamfering component 2.
[0027] When using the device, align the rounded corner of the flattening and chamfering component 2 with the starting edge of the top surface of the protective wall, keeping the blade at an appropriate angle to the wall. Then, push the device along the edge of the top surface of the protective wall at a uniform speed and force. The curved structure of the flattening and chamfering component 2 will gradually round the wall surface. At the same time, the blade plane 1 will level the wall surface to ensure that the flatness of the wall meets the requirements. During the operation, the construction personnel can adjust the pushing force and direction as needed to ensure the uniformity and consistency of the rounded corner and leveling effect.
[0028] The grip base 3 includes a connecting plate 31 and a limiting baffle 32. The connecting plate 31 is fixed at the center line of the blade plane 1, and the limiting baffle 32 is vertically arranged at one end of the connecting plate 31. The blade plane 1 is connected to the handle 4 through the grip base 3.
[0029] The grip base 3 also includes a locking protrusion 33, which is located on the inner side of the connecting plate 31 and forms the locking mechanism of the grip 4.
[0030] The handle 4 includes a support leg 41, a locking groove 42, and a handle 43. The bottom edge of the support leg 41 has a groove. The bottom of the support leg 41 is connected to the connecting plate 31 by a pivot. The handle 4 can rotate on the grip base 3 through the pivot between the support leg 41 and the connecting plate 31. When stored, the handle 4 is folded for easy carrying.
[0031] A locking groove 42 is provided on the outer side of the support leg 41. The locking groove 42 corresponds to the position of the locking protrusion 33. The locking protrusion 33 is engaged in the locking groove 42 to fix the support leg 41 and the connecting plate 31, preventing the handle 4 and the grip base 3 from becoming loose during use.
[0032] The handle 43 is located on the top inner side of the two support legs 41. The outer side of the handle 43 is provided with anti-slip grooves to improve the stability when holding it.
[0033] The protective cover 6 includes a cover body 61, a connecting groove 62, and a connecting shaft 63. The cover body 61 is located on the side of the blade plane 1 and is arc-shaped. Both ends of the cover body 61 are provided with end plate structures that wrap around the edge of the flattening chamfering component 2. The protective cover 6 protects the flattening chamfering component 2 and prevents it from being bumped or knocked during transport.
[0034] The connecting groove 62 is opened inside the cover plate body 61. The connecting groove 62 is connected to the connecting block 5. The connecting shaft 63 passes through the connecting block 5 and the connecting groove 62 to connect the connecting block 5 and the connecting groove 62. The protective cover plate 6 can be rotated on the connecting block 5 through the connecting groove 62 and the connecting shaft 63, so that the protective cover plate 6 can be opened.
[0035] The above description is merely a preferred embodiment of the present utility model and is illustrative rather than restrictive. Those skilled in the art will understand that many changes, modifications, and even equivalents can be made within the spirit and scope defined by the claims of the present utility model, all of which will fall within the protection scope of the present utility model.
Claims
1. A one-piece forming device for rounding and leveling the top corners of a railway box girder protective wall, comprising a blade plane, characterized in that: The blade plane has a flat chamfered edge, a handle base is provided at the top center of the blade plane, a handle is installed on the inner side of the handle base, a connecting block is provided on the top side of the blade plane, and a protective cover plate is connected between the connecting blocks. The blade plane and the flattening and chamfering assembly form the flattening and chamfering work area of the integrated forming device. The handle base connects the handle to the blade plane, and the connecting block connects the protective cover to the top of the flattening and chamfering assembly.
2. The integrated forming device for rounding and leveling the top corners of a railway box girder protective wall according to claim 1, characterized in that: The grip base includes a connecting plate and a limiting baffle. The connecting plate is fixed at the center line of the blade plane, and the limiting baffle is vertically disposed at one end of the connecting plate.
3. The integrated forming device for rounding and leveling the top corners of a railway box girder protective wall according to claim 2, characterized in that: The grip base also includes a locking protrusion, which is disposed on the inner side of the connecting plate.
4. The integrated forming device for rounding and leveling the top corners of a railway box girder protective wall according to claim 1, characterized in that: The handle includes a support leg, a locking groove, and a handle. The bottom of the support leg is connected to the pivot of the connecting plate, and a groove is provided on the bottom edge of the support leg.
5. The integrated forming device for rounding and leveling the top corners of a railway box girder protective wall according to claim 4, characterized in that: The outer side of the support leg is provided with a locking groove, and the locking groove corresponds to the position of the locking protrusion.
6. The integrated forming device for rounding and leveling the top corners of a railway box girder protective wall according to claim 4, characterized in that: The handle is located between the top inner sides of the two support legs, and the outer side of the handle has an anti-slip groove.
7. The integrated forming device for rounding and leveling the top corners of a railway box girder protective wall according to claim 1, characterized in that: The protective cover plate includes a cover plate body, a connecting groove and a connecting shaft. The cover plate body is located on the side of the blade plane and is arc-shaped. Both ends of the cover plate body are provided with end plate structures that wrap around the edges of the flat chamfering component.
8. The integrated forming device for rounding and leveling the top corners of a railway box girder protective wall according to claim 7, characterized in that: The connecting groove is formed inside the cover plate body. The connecting groove is connected to the connecting block. The connecting shaft passes through the connecting block and the connecting groove to connect the connecting block and the connecting groove.