Grouting column pile construction device for gas film

By designing a grouting pile construction device with a drop plate and supporting components, the problem of ensuring the verticality of the reinforcing cage was solved, enabling rapid and accurate installation of the reinforcing cage and improving construction efficiency and quality.

CN223893358UActive Publication Date: 2026-02-10HENAN HANJIEYI MEMBRANE STRUCTURE ENG CO LTD
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Patent Information

Application Number
CN202423184029.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-02-10
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In the construction of grouting piles for air-supported membrane structures, it is difficult to ensure the verticality of the reinforcing cage, leading to multiple adjustments and extended construction time, which affects the construction quality.

Method used

A construction device for air-supported membrane pile foundation was designed. The device uses a plumb bob and support components to ensure the vertical installation of the reinforcing cage. The plumb bob is matched with a conical groove and a cone to reduce sway. The support components are fixed to the inner wall of the sinking pipe by rollers and a clamp to ensure the correct position of the reinforcing cage.

Benefits of technology

This enabled the rapid and accurate installation of the steel cage, reduced the number of construction adjustments, and improved construction efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a grouting column pile construction device for a gas film, a pile tip is arranged at the lower end of an immersed tube, a reinforcement cage is of a cylindrical structure formed by binding vertical main reinforcements and transverse stirrups, the reinforcement cage is arranged in the immersed tube, and the lower end of the reinforcement cage is in contact with the pile tip, and the grouting column pile construction device is characterized in that a conical groove is formed in the center of the top of the pile tip; the lower end of the reinforcement cage is provided with a falling disc, the lower part of the falling disc is a cone matched with the conical groove, the lower part of the falling disc is inserted into the conical groove, the falling disc is provided with a side wing, and the side wing is connected with the reinforcement cage; the lower part of the reinforcement cage is inserted into the annular groove; a plurality of circumferentially-distributed supporting pieces are arranged on the side wall of the reinforcement cage, and the outer ends of the supporting pieces make contact with the inner wall of the immersed tube. When the construction device is used for lowering the reinforcement cage, the iron pendant disc is used as a pendant, swing of the reinforcement cage is reduced, the cone on the lower side of the pendant disc can slide to the middle of the pile tip after making contact with the conical groove, and then it is guaranteed that the reinforcement cage is vertically and correctly installed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of construction equipment of building, specifically, a kind of construction device of filling column pile for air film. BACKGROUND

[0002] Air film structure is widely used in temporary exhibition hall, stadium, warehousing facilities and other places due to its light weight, quick erection and easy disassembly. However, the stability of the air film structure depends largely on its foundation, i.e. the stability and load-bearing capacity of the filling column pile.

[0003] The construction method of filling column pile usually includes drilling, placing steel reinforcement cage, and pouring concrete. When placing the steel reinforcement cage, it is necessary to ensure the manufacturing quality and overall perpendicularity of the steel reinforcement cage. However, in current construction, the perpendicularity of the steel reinforcement cage often deviates, and for this phenomenon, the steel reinforcement cage needs to be adjusted multiple times, or even needs to be lifted out and lowered again. Multiple adjustments greatly increase the construction time and make it difficult to guarantee the construction quality. SUMMARY

[0004] The utility model is just based on the above technical problem, and proposes a construction device of filling column pile for air film.

[0005] A construction device of filling column pile for air film, comprising: a pile tip, a sinking pipe, and a steel reinforcement cage. The pile tip is arranged at the lower end of the sinking pipe. The steel reinforcement cage is a cylindrical structure composed of vertical main reinforcement and transverse stirrup. The steel reinforcement cage is arranged in the sinking pipe and its lower end is in contact with the pile tip. A conical groove is arranged at the center of the top of the pile tip. A ring-shaped groove is arranged outside the conical groove. A plummet is arranged at the lower end of the steel reinforcement cage. The lower part of the plummet is a cone that matches the conical groove. The plummet is inserted into the conical groove. The plummet is provided with a side wing, and the side wing is connected with the steel reinforcement cage. The lower part of the steel reinforcement cage is inserted into the ring-shaped groove. A plurality of support members are arranged on the side wall of the steel reinforcement cage in a circumferential distribution. The outer end of the support member is in contact with the inner wall of the sinking pipe.

[0006] Preferably, the upper end of the ring-shaped groove is a trumpet-shaped inclined groove that opens outward.

[0007] Preferably, the edge of the side wing is provided with a half-opened bayonet, and the main reinforcement is clamped in the bayonet and fixed by spot welding.

[0008] Preferably, the support is installed at the joint of the stirrup and the main reinforcement, the support comprises a clamping seat and a roller located at the front side of the clamping seat, a transverse clamping groove and a vertical clamping groove are arranged in the middle of the clamping seat, the main reinforcement is clamped into the vertical clamping groove, the stirrup is clamped in the transverse clamping groove, and two buckle plates are further arranged at the rear side of the clamping seat, one end of the buckle plate is hinged to the two sides of the rear side of the clamping seat, and the other end of the buckle plate is buckled on the clamping seat.

[0009] Preferably, the plummet disc is an iron disc.

[0010] Beneficial effects: when the construction device lowers the reinforcement cage, the iron plummet disc is used as a plummet to reduce the swing of the reinforcement cage, the cone at the lower side of the plummet disc can slide to the middle of the pile tip after contacting the conical groove, thereby ensuring that the reinforcement cage is installed vertically and correctly; meanwhile, the support located at the side of the reinforcement cage can roll and limit on the inner wall of the sinking pipe, further ensuring that the reinforcement cage is installed correctly. BRIEF DESCRIPTION OF DRAWINGS

[0011] Fig. 1 The structure schematic view of the utility model is shown;

[0012] Fig. 2 The sectional structure view of the utility model is shown;

[0013] Fig. 3 The installation structure view of the plummet disc and the reinforcement cage is shown;

[0014] Fig. 4 The structure schematic view of the support is shown. DETAILED DESCRIPTION

[0015] In order to enable the above object, features and advantages of the utility model to be more clearly understood, the utility model will be further described below with reference to the drawings and specific embodiments. It should be explained that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0016] As Figs. 1-4 shown in a kind of gas membrane with filling column pile construction device, it include: pile tip 1, sinking pipe 2, reinforcement cage 3, when filling hole is punched in early stage, pile tip 1 is arranged at the lower end of sinking pipe 2, after punching, sinking pipe 2 is extracted, hole wall is flattened, then sinking pipe 2 is lowered again under, then reinforcement cage 3 is lowered along sinking pipe 2.

[0017] The steel cage 3 is a cylindrical structure composed of vertical main reinforcement 31 and transverse stirrup 32, the lower end of the steel cage 3 is in contact with the pile tip 1, the center of the top of the pile tip 1 is provided with a tapered slot 6, the outer side of the tapered slot 6 is provided with a ring-shaped groove 5, the lower end of the steel cage 3 is provided with a plummet 7, the lower part of the plummet 7 is a cone matched with the tapered slot 6, when the steel cage 3 is lowered, the lower part of the plummet 7 is inserted into the tapered slot 6, and the main reinforcement 31 of the lower end of the steel cage 3 is also inserted into the ring-shaped groove 5, the upper end of the ring-shaped groove 5 is a trumpet-shaped inclined slot opened outward, so as to facilitate the insertion of the steel cage 3 into the ring-shaped groove 5, in the case of ensuring that both are inserted, it can be indicated that the lower part of the steel cage 3 is installed in place and the bottom is not deviated.

[0018] The upper part of the plummet 7 is provided with a wing, the edge of the wing is provided with a half-opened bayonet 8, the plummet 7 is an iron plate, after the main reinforcement 31 is clamped in the bayonet 8, it can be connected and fixed by spot welding, and the lower part of the steel cage 3 is inserted into the ring-shaped groove 5; a plurality of support members 4 are arranged on the side wall of the steel cage 3 in a circumferential distribution, and the outer end of the support member 4 is in contact with the inner wall of the immersed tube 2.

[0019] The support member 4 is installed at the connection between the stirrup 32 and the main reinforcement 31, the support member 4 can be connected and fixed by buckling, the support member 4 comprises a clamping seat 41 and a roller 42 located at the front side of the clamping seat 41, the middle part of the clamping seat 41 is provided with a transverse clamping groove 43 and a vertical clamping groove 44, the main reinforcement 31 is clamped in the vertical clamping groove 44, and the stirrup 32 is clamped in the transverse clamping groove 43, and the rear side of the clamping seat 41 is further provided with two buckling plates 45, one end of the buckling plate 45 is hinged to the two sides of the rear side of the clamping seat 41, and the other end of the buckling plate 45 is buckled on the clamping seat 41, when the clamping seat 41 is clamped at the connection between the main reinforcement 31 and the stirrup 32, the buckling plate 45 can be directly buckled from the rear side, so that the support member 4 is fixed.

[0020] The above only describes preferred embodiments of the present application and is not intended to limit the present application, and for those skilled in the art, the present application can be variously changed and modified. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A device for constructing air-supported membrane piles, comprising: The pile tip, the driven tube, and the reinforcing cage are characterized in that the pile tip is located at the lower end of the driven tube, and the reinforcing cage is a cylindrical structure composed of vertical main bars and horizontal stirrups. The reinforcing cage is placed inside the driven tube and its lower end contacts the pile tip. The pile tip has a conical groove at the center of its top, and an annular groove on the outside of the conical groove. The reinforcing cage has a weight plate at its lower end, and the lower part of the weight plate is a cone that matches the conical groove. The lower part of the weight plate is inserted into the conical groove, and the weight plate has side wings that are connected to the reinforcing cage. The lower part of the reinforcing cage is inserted into the annular groove; the side wall of the reinforcing cage is provided with several circumferentially distributed support members, and the outer end of the support members contacts the inner wall of the submerged tube.

2. The air-supported membrane grouting pile construction device according to claim 1, characterized in that, The upper end of the annular groove is an outward-opening, trumpet-shaped oblique groove.

3. The air-supported membrane grouting pile construction device according to claim 1, characterized in that, The edge of the wing is provided with a semi-open bayonet, and the main rib is inserted into the bayonet and fixed by spot welding.

4. The air-supported membrane grouting pile construction device according to claim 1, characterized in that, The support member is installed at the connection between the stirrup and the main reinforcement. The support member includes a card holder and a roller located on the front side of the card holder. The card holder has a horizontal card slot and a vertical card slot in the middle. The main reinforcement is inserted into the vertical card slot and the stirrup is inserted into the horizontal card slot. The card holder also has two buckle plates on the rear side. One end of the buckle plate is hinged to the two sides of the rear side of the card holder, and the other end of the buckle plate is fastened to the card holder.

5. The air-supported membrane grouting pile construction device according to claim 1, characterized in that, The weighted disc is an iron disc.