Edge ceiling module

By connecting the prefabricated edge ceiling modules to the ceiling joists in the factory, the technical problem of low installation efficiency of edge ceilings in the existing technology is solved. This enables factory production and ensures that the on-site installation quality is not affected by the skill level of the decorators, thereby improving installation efficiency and consistency.

CN223893629UActive Publication Date: 2026-02-10GUANGZHOU HUAXIANG BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202520146872.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2026-02-10
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

The existing edge ceiling installation process is inefficient, cannot be mass-produced in factories, and the installation quality is affected by the skill level of the decorators, which can easily lead to material waste and substandard workmanship.

Method used

An edge ceiling module is provided, including a ceiling panel and a main keel. It is prefabricated in a standard size in the factory using hoisting components or three-way connectors, and then connected to the ceiling keel on site to form a quick-install edge ceiling module.

Benefits of technology

It enables efficient prefabrication of ceiling modules in the factory, which is quick and easy to install, reduces material waste, ensures that the installation quality is not affected by the worker's skills, and improves installation efficiency and consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an edge suspended ceiling module, which relates to the technical field of indoor decoration and comprises a suspended ceiling plate and a main keel. The main keel is arranged on the ceiling plate; the adjacent main keels are hung on the ceiling keel hangers side by side through the hanging pieces or the three-way connecting pieces. The main keel is connected with the hoisting structure of the ceiling keel through the hoisting piece or the three-way connecting piece, so that the ceiling plates are positioned, then the adjacent ceiling plates are hoisted, the installation efficiency of the edge ceiling module can be rapidly completed, the installation quality of the ceiling is not affected by the technical level of decoration workers, and the installation efficiency is improved. And the problems of material waste and the like caused by unqualified process are effectively prevented.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of indoor decoration, and particularly relates to an edge suspended ceiling module. BACKGROUND

[0002] The existing suspended ceiling system mainly installs decorative plates such as stone, metal plate and cement plate on the building suspended ceiling position through metal hangers and high-strength anchor bolts, and can be divided into outdoor suspended ceiling and indoor suspended ceiling according to different installation positions. The outdoor suspended ceiling system is attached to the field of externally-hung curtain wall, and the principles and methods are subject to the technical measures of the externally-hung curtain wall. The installed facing materials are large plate sizes regardless of metal plate or stone. The indoor suspended ceiling mainly uses light steel keel, aluminum alloy keel and other light keel systems, and the suspended plates are light materials such as suspended ceiling plate, composite wood plate and composite metal plate, and the plate shapes are mainly square and rectangular.

[0003] The utility model patent with the patent application number of 202421775944.1 and 202421775918.9 applied by the applicant on July 24, 2024 both disclose a suspended ceiling keel and ceiling keel hoisting structure, and the hoisting structure of the ceiling keel disclosed in the present application can refer to the utility model.

[0004] The edge suspended ceiling is a suspended ceiling on the edge of a wall, which forms a space layout with a four-edge protrusion and a middle concave space. The existing edge suspended ceiling installation method is as follows: first, transport the decorative plate to the installation site, then cut and cut holes on the site according to the space size, then build the keel on the site, then install the decorative plate on the keel after the keel is built on the ceiling. The whole process will take a lot of time, the efficiency is low, factory production cannot be realized on the site, the installation quality of the suspended ceiling is affected by the skill level of the decoration workers, the quality fluctuates greatly, and the problems of material waste and unqualified process are easily caused. UTILITY MODEL CONTENTS

[0005] In order to solve the above problems existing in the prior art, the utility model aims to provide an edge suspended ceiling module.

[0006] The technical scheme adopted by the utility model is as follows:

[0007] An edge suspended ceiling module comprises a suspended ceiling plate and a main keel, the main keel is arranged on the suspended ceiling plate, and adjacent main keels are connected in parallel on a ceiling keel through a hoisting piece or a three-way connecting piece.

[0008] Optionally, the hoisting piece comprises a first plate body, the first plate body is connected with the ceiling keel, a hook body is arranged in the middle of the first plate body, a hoisting hole is formed in the side wall of the main keel, and the hook body is clamped in the hoisting hole.

[0009] As optional, a second plate body is arranged in the middle of the top of the first plate body, and a first adjusting groove is formed in the second plate body.

[0010] As optional, the second plate body is connected with the first plate body through an arc transition section, and the second plate body is arranged on both sides of the first plate body.

[0011] As optional, a first strip-shaped fastener is arranged on both sides of the top of the first plate body, and the first strip-shaped fastener is used for buckling the top of the side wall of the main joist.

[0012] As optional, the three-way connecting piece comprises a main plate, a clamping plate, a bottom plate and a hanging plate; the bottom of one side of the main plate is provided with the bottom plate, and the two sides of the other side are provided with the clamping plate; the middle of the top of the main plate is provided with the hanging plate, and the two sides of the top of the main plate are provided with a second strip-shaped fastener; and the hanging plate is connected with the hoisting structure on the ceiling joist.

[0013] As optional, a second adjusting groove is formed in the hanging plate.

[0014] As optional, the hanging plate is connected with the main plate through an arc transition section, and the hanging plate and the clamping plate are arranged on the same side.

[0015] The edge suspended ceiling module has the advantages that:

[0016] The utility model provides a kind of edge suspended ceiling module, including ceiling plate and main joist;Main joist is arranged on ceiling plate;Adjacent main joist is hung on the ceiling joist by hoisting piece or three-way connecting piece side by side.This utility model can be prefabricated standard size ceiling plate, main joist, hoisting piece and three-way connecting piece in advance in factory, and main joist is locked on ceiling plate to form edge suspended ceiling module;Subsequently, prefabricated edge suspended ceiling module is transported to installation site;When installing, main joist is connected with the hoisting structure of ceiling joist by using hoisting piece, to complete the positioning of ceiling plate, then adjacent ceiling plate is hoisted, so that the installation of edge suspended ceiling module can be quickly completed;Some wall is provided with channel steel for positioning, and edge joist can be connected with channel steel on wall by being arranged on ceiling plate, at this time, edge joist can be connected with main joist by three-way connecting piece, then three-way connecting piece is connected with the hoisting structure of ceiling joist, so that edge suspended ceiling module can be connected with ceiling joist and channel steel on side wall, to complete the installation of edge suspended ceiling module.The edge suspended ceiling module of the application has simple structure, and can be prefabricated in factory production workshop, with higher production efficiency, and can be installed in installation site, to form edge suspended ceiling module on ceiling after adjacent edge suspended ceiling module is simply connected with ceiling joist or channel steel on side wall, and the installation quality of ceiling is not affected by the technical level of decoration worker, to effectively prevent process substandard and material waste. Attached Figure Description

[0017] Figure 1 This is a schematic diagram showing the connection between the edge ceiling module and the ceiling joists via the suspension components.

[0018] Figure 2 This is a schematic diagram of the connection structure between the three-way connector, the edge keel, and the main keel.

[0019] Figure 3 This is a structural schematic diagram of a three-way connector.

[0020] Figure 4 This is a side view of the three-way connector.

[0021] Figure 5 It is a side view of the connection relationship between the three-way connector, the edge keel, and the main keel, where the edge keel is a half-section view.

[0022] Figure 6 It is a frontal view of the connection relationship between the three-way connector, the edge keel, and the main keel, where the edge keel is a half-section view.

[0023] Figure 7 This is a structural schematic diagram of the lifting components.

[0024] Figure 8 This is a side view of the hoisting component in its initial state.

[0025] Figure 9 This is a side view diagram of the hoisting component in its installed state.

[0026] Figure 10 yes Figure 1 An enlarged schematic diagram of region A in the middle.

[0027] In the diagram: 1-Ceiling panel, 2-Main keel, 21-Hanging hole, 3-Hanging component, 31-First panel, 311-Punched slot, 32-First strip fastener, 33-Hook, 34-Second panel, 35-First adjustment slot, 4-Hanging structure, 5-Edge keel, 6-Three-way connector, 61-Main panel, 62-Snap-on plate, 63-Second strip fastener, 64-Hanging plate, 65-Second adjustment slot, 66-Base plate. Detailed Implementation

[0028] Example 1:

[0029] In this embodiment, as Figure 1 and Figures 7-10An edge ceiling module is shown, comprising a ceiling panel 1 and a main keel 2; the main keel 2 is mounted on the ceiling panel 1; adjacent main keels 2 are suspended side-by-side on the ceiling keel suspension via lifting components 3. The edge ceiling module is formed by prefabricating standard-sized ceiling panels 1, main keels 2, and lifting components 3 in the factory and locking the main keels 2 onto the ceiling panel 1; the prefabricated edge ceiling module is then transported to the installation site; during installation, the main keels 2 are connected to the ceiling keel suspension structure 4 using the lifting components 3 to position the ceiling panel 1, and then adjacent ceiling panels 1 are suspended side-by-side, thus quickly completing the installation of the edge ceiling module.

[0030] The edge ceiling module of this application has a simple structure and can be prefabricated in batches in the factory production workshop, which is more efficient. Then it can be installed on the installation site. By simply connecting adjacent edge ceiling modules to the ceiling joists, edge ceiling modules can be formed on the ceiling. Moreover, the installation quality of the edge ceiling modules is not affected by the technical level of the decorators, effectively preventing problems such as material waste caused by substandard workmanship.

[0031] In this embodiment, as Figure 1 As shown, the main keel 2 is arranged in a groove shape, and the groove of the main keel 2 is locked to the ceiling plate 1 by bolt assembly. At least one suspension hole 21 is opened on the side wall of the main keel 2.

[0032] In this embodiment, as Figures 7-10 As shown, the lifting component 3 includes a first plate 31, which is connected to the ceiling joists. A hook 33 is provided in the middle of the first plate 31. A second plate 34 is provided in the middle of the top of the first plate 31. A first adjustment groove 35 is provided on the second plate 34. The second plate 34 is connected to the lifting structure 4 on the ceiling joists. The second plate 34 is connected to the first plate 31 through an arc-shaped transition section on both sides of the second plate 34 and the first plate 31. First strip fasteners 32 are provided on both sides of the top of the first plate 31. In the initial state, the first strip fasteners 32 are straight.

[0033] like Figure 9 and Figure 10 As shown, during installation, the hook 33 passes through the lifting hole 21 and hooks onto the side wall of the main keel 2. The first strip fastener 32 bends downward and folds against the top of the side wall of the main keel 2, thereby securing the entire lifting component 3 to the side wall of the main keel 2. Subsequently, the second plate 34 is locked to the lifting structure 4 by passing the bolt assembly through the first adjustment groove 35 and the lifting structure 4. At the same time, the lifting height of the edge ceiling can be adjusted by adjusting the different installation positions of the bolt assembly in the first adjustment groove 35.

[0034] In this embodiment, the ceiling panel 1 is a straight panel on the side wall section, and the ceiling panel 1 at the corner is L-shaped. A complete edge ceiling is formed by splicing several ceiling panels 1 side by side.

[0035] In this embodiment, each ceiling panel 1 is of standard length during factory pre-processing, eliminating the need to measure the wall dimensions on-site. When installing the last ceiling panel 1 of the edge ceiling, the excess portion of the last ceiling panel 1 can be cut off according to the length of the remaining gap.

[0036] In this embodiment, the first plate 31 is formed by stamping to create a hook 33, a first strip fastener 32, and a first adjusting groove 35. After stamping, a stamping hole 311 is formed on the first plate 31. Subsequently, the hook 33 is bent to form a shape as shown in the figure. Figure 7 The state shown; then the first plate 31 is bent to form an arc transition and the second plate 34.

[0037] In this embodiment, since there is an arc-shaped transition section between the second plate 34 and the first plate 31, the arc-shaped transition section makes the first plate 31 and the second plate 34 parallel to each other. During installation, the bolt assembly passes through the first adjustment groove 35 and is connected to the hoisting structure 4. The nut of the bolt assembly is located in the gap formed by the first plate 31 and the second plate 34, which can effectively avoid interference between the nut of the bolt assembly and the side wall of the main keel 2 during installation.

[0038] In this embodiment, the ceiling panel 1 is made of gypsum board or other commonly used ceiling materials.

[0039] Example 2:

[0040] like Figures 2-6 As shown, in this embodiment, a positioning channel steel is provided on the side wall. The ceiling panel 1 can be connected to the channel steel on the wall by setting an edge keel 5. At this time, the edge keel 5 can be connected to the main keel 2 by a three-way connector 6. Then, the three-way connector 6 is connected to the ceiling keel hoisting structure 4. Figure 2 The hoisting structure 4) has been omitted in the text. By connecting the edge ceiling module with the ceiling keel and the channel steel on the side wall, the installation of the edge ceiling module can be completed.

[0041] Utility model patent application number 202421775944.1 describes a case where a channel steel is provided on the side wall. In that utility model, the second light steel keel (equivalent to the edge keel 5 in this application) is connected to the channel steel via an edge connector. The connection method between the edge keel 5 and the channel steel in this application is the same as the connection method between the second light steel keel and the channel steel in that utility model patent.

[0042] In this embodiment, as Figures 3-6As shown, the three-way connector 6 includes a main body plate 61, a snap-fit ​​plate 62, a base plate 66, and a hanger plate 64. The base plate 66 is located at the bottom of one side of the main body plate 61, and snap-fit ​​plates 62 are located on both sides of the other side. The hanger plate 64 is located in the middle of the top of the main body plate 61, and second strip-shaped fasteners 63 are located on both sides of the top of the main body plate 61. The hanger plate 64 is connected to the hanging structure 4 on the ceiling joists. In the initial state, the second strip-shaped fastener 63 is straight.

[0043] In this embodiment, the edge keel 5 is groove-shaped, and the top ends of the sidewalls of the edge keel 5 groove are bent downwards (e.g., Figure 6 (As shown).

[0044] During installation, such as Figure 5 and Figure 6 As shown, the base plate 66 is inserted into the gap between the main keel 2 and the ceiling panel 1, and the second strip fastener 63 is bent downwards and snapped onto the top of the side wall of the main keel 2 (as shown). Figure 5 As shown), one side of the three-way connector 6 is fastened to the main keel 2; the snap-fit ​​plate 62 is snapped into one end of the edge keel 5, and the top of the snap-fit ​​plate 62 is located at the top of the side wall of the edge keel 5 to form a downward bend, thereby connecting the edge keel 5 to the three-way connector 6, and the other end of the edge keel 5 is connected to the channel steel on the side wall.

[0045] In this embodiment, a second adjustment groove 65 is provided on the suspension plate 64. The bolt assembly passes through the second adjustment groove 65 and locks with the suspension structure 4, thereby locking the suspension plate 64 onto the suspension structure 4. The suspension height of the edge ceiling can be adjusted by adjusting the different installation positions of the bolt assembly in the second adjustment groove 65.

[0046] In this embodiment, the lifting plate 64 is connected to the main plate 61 through an arc-shaped transition section, and the lifting plate 64 and the snap-fit ​​plate 62 are located on the same surface.

[0047] In this embodiment, the three-way connector 6 is formed by stamping and bending of a light steel plate with a wall thickness of less than 1 mm. The main keel 2 is connected to the ceiling panel 1 in the middle of the groove by a bolt assembly. In the edge area, the bottom plate 66 of the three-way connector 6 can be inserted between the bottom wall of the main keel 2 and the ceiling panel 1. Specifically, the main body plate 61 is formed by stamping the second strip fastener 63, the snap-fit ​​plate 62, the second adjusting groove 65, and the bottom plate 66. Then, the snap-fit ​​plate 62 and the bottom plate 66 are bent to form the following shape: Figure 3 The state shown is as follows. Subsequently, the main body plate 61 is bent to form an arc transition section and a lifting plate 64.

[0048] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0049] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0050] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. An edge-mounted ceiling module, characterized in that: Includes ceiling panels (1) and main keel (2); The main keel (2) is installed on the ceiling panel (1); The adjacent main keel (2) is suspended side by side on the ceiling keel hanger via a hoisting component (3) or a three-way connector (6).

2. The edge ceiling module according to claim 1, characterized in that, The hoisting component (3) includes a first plate (31), which is connected to the ceiling keel. A hook (33) is provided in the middle of the first plate (31). A hoisting hole (21) is provided on the side wall of the main keel (2), and the hook (33) is engaged in the hoisting hole (21).

3. The edge ceiling module according to claim 2, characterized in that, A second plate (34) is provided at the middle of the top of the first plate (31). A first adjustment groove (35) is provided on the second plate (34). The second plate (34) is connected to the hoisting structure (4) on the ceiling keel.

4. The edge ceiling module according to claim 3, characterized in that, The second plate (34) is connected to the first plate (31) through an arc-shaped transition section, and the second plate (34) and the first plate (31) are on both sides.

5. The edge ceiling module according to claim 2, characterized in that, The first plate (31) is provided with first strip fasteners (32) on both sides of the top, and the first strip fasteners (32) are used to fasten the top of the side wall of the main keel (2).

6. The edge ceiling module according to claim 1, characterized in that, The three-way connector (6) includes a main body plate (61), a snap-fit ​​plate (62), a base plate (66), and a lifting plate (64). The bottom of one side of the main body plate (61) is provided with a bottom plate (66), and the two sides of the other side are provided with snap-fit ​​plates (62). A lifting plate (64) is provided in the middle of the top of the main body plate (61), and second strip fasteners (63) are provided on both sides of the top of the main body plate (61). The suspension plate (64) is connected to the suspension structure (4) on the ceiling joists.

7. The edge ceiling module according to claim 6, characterized in that, The lifting plate (64) is provided with a second adjustment groove (65).

8. The edge ceiling module according to claim 6, characterized in that, The lifting plate (64) is connected to the main plate (61) through an arc-shaped transition section, and the lifting plate (64) and the snap-fit ​​plate (62) are located on the same side.

Citation Information

Patent Citations

  • Suspended ceiling keel and ceiling keel hoisting structure

    CN222847644U

  • Fast-assembly type prefabricated suspended ceiling module with double-layer plates

    CN222862665U