Top template supporting structure

By combining the steel reinforcement support structure with sleeves, bolts, and U-shaped clamps, the problems of grout leakage and space congestion during the capping of precast slabs were solved, achieving stable connection, quick disassembly, and cost reduction.

CN223893789UActive Publication Date: 2026-02-10NINGBO MUNICIPAL ENG CONSTR GROUP
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520077614.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-10-30
Filing Date
2025-01-14
Publication Date
2026-02-10
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

In existing technologies, a large number of long support columns are required when precast slabs are capped, which leads to frequent grout leakage, increases the installation time and cost for workers, and makes the lower space crowded and inconvenient for operation.

Method used

The structure uses a thick steel bar support, combined with sleeves, bolts and U-shaped clamps, and the top formwork is fixed to the precast slab with nuts to ensure tight contact, reduce the risk of grout leakage, and is easy to disassemble and the parts can be reused.

Benefits of technology

It achieves a stable connection between the top formwork and the precast slab, avoids grout leakage, improves construction efficiency, reduces installation time and cost, increases the activity space in the lower layer, and allows for quick and convenient disassembly.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223893789U_ABST
    Figure CN223893789U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of top template supporting structures, in particular to a top template supporting structure. The supporting structure is arranged on the top formwork, the supporting structure supports the top formwork, the top formwork is arranged in a pouring area between the two prefabricated slabs, and cement is poured into the pouring area between the prefabricated slabs; a thick steel bar is arranged on the supporting structure and erected on the two prefabricated slabs, a sleeve is welded to the thick steel bar, a threaded rod is arranged on the sleeve, an E-shaped clamp moving up and down is arranged on the threaded rod, arc-shaped grooves are formed in the two sides of the E-shaped clamp respectively, and a through hole is formed in the middle of the E-shaped clamp and used for allowing the threaded rod to penetrate through. And meanwhile, a nut is arranged on the screw rod. By means of the structure, grout leakage is avoided when cement is poured into the prefabricated slab, the movable space area of the lower layer is larger, meanwhile, compared with an existing long-rod supporting column, the device is lower in cost, rapid to install and quite convenient to disassemble, and meanwhile the thick steel bars on the upper portion can be poured into the interior along with the cement and do not need to be additionally recycled.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of top formwork support structures, and in particular to a top formwork support structure. Background Technology

[0002] When installing roof slabs on a construction site, precast slabs are usually used for sealing because the precast slabs are of uniform size, while the area to be sealed on the construction site is relatively large. Furthermore, precast slabs need to be directly connected by pouring crossbeams to ensure the stability and reliability between them. This requires installing two precast slabs by pouring cement into each other.

[0003] Typically, a top formwork is installed at the bottom of two precast slabs that need to be filled with cement, placed at the bottom of the space where cement needs to be poured. However, in current technology, long support plates are often used to support the top formwork. This requires a lot of long support rods to support the top formwork. Because using long support rods to support the top formwork can easily cause grout to leak from the side of the top formwork when cement is poured, workers will need to grind it down afterward, which is time-consuming and laborious.

[0004] Furthermore, because the precast slabs on top also require long support columns to be installed underneath to support the top formwork, more long support columns need to be installed on the lower level, which increases the installation and dismantling time for workers, as well as the cost of using the long support columns. It also makes the lower level space more crowded and inconvenient for workers to enter to erect scaffolding and other structures.

[0005] Therefore, it is particularly important to design a top formwork support structure that is easy for workers to erect quickly, has a reliable support structure, can effectively support the top formwork to reduce grout leakage, and at the same time increase the working space below and facilitate worker movement. Utility Model Content

[0006] This application provides a top formwork support structure, which adopts the following technical solution:

[0007] A top formwork support structure, characterized in that: the support structure is set on the top formwork, the support structure supports the top formwork, the top formwork is set in the casting area between two precast slabs, and cement is poured into the casting area between the precast slabs; the support structure is provided with thick steel bars, the thick steel bars are erected on the two precast slabs, a sleeve is welded on the thick steel bars, a screw rod is provided on the sleeve, a mountain-shaped clip that moves up and down is provided on the screw rod, each of the two sides of the mountain-shaped clip is provided with an arc-shaped groove, and a through hole is provided in the middle for the screw rod to pass through, and a nut is provided on the screw rod.

[0008] Optionally, the sleeve is cylindrical and has internal threads, with the external threads on the screw matching the internal threads inside the sleeve.

[0009] Optionally, the top formwork has several holes, and plastic tubes are fitted into the holes. The plastic tubes can pass through the threaded rods, and the sleeves on the thick steel bars are in contact with and fit the plastic tubes.

[0010] Optionally, the bottom of the top template is provided with several fixing plates, and two metal round tubes are provided on the bottom side of the fixing plates.

[0011] Optionally, the round tube is inserted into the groove on the mountain-shaped clamp. By tightening the nut, the mountain-shaped clamp is moved upward, reducing the gap between the thick steel bar and the mountain-shaped clamp, thereby ensuring that the top formwork is clamped and fixed.

[0012] Optionally, the spacing between the two precast slabs is 40-60 cm.

[0013] Optional, the length of the thick steel bar is 60-80 cm.

[0014] Optionally, the top formwork can be made of wood, aluminum, or steel.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. The support structure of this device ensures a tight fit between the top formwork and the precast slab, preventing grout leakage during top formwork pouring and eliminating the need for post-pouring work by workers, thus improving work efficiency.

[0017] 2. Compared with the long rod support used in the existing technology, the support structure of this device is more compact and flexible. It uses thick steel bars as the entire support surface and uses a U-shaped clamp to fit the round pipe to maintain a stable and reliable contact between the top template and the precast slab. This makes it easier to pour and assemble the two precast slabs. After pouring, the top template can be quickly disassembled by unscrewing the screws. The remaining parts can also be reused next time. At the same time, the thick steel bars on the precast slab will be poured into the cement during the subsequent pouring of the entire precast slab. The whole process is convenient, fast and convenient.

[0018] 3. The installation of this device allows for a larger working space under the precast slab, facilitating worker movement. Furthermore, this device is less expensive than existing long-pole support columns, is quick to install, and easy to disassemble. Additionally, the thick steel bars can be cast into the interior along with the cement, eliminating the need for additional recycling. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be discussed below. Obviously, the technical solutions described in conjunction with the accompanying drawings are only some embodiments of this utility model. For those skilled in the art, other embodiments and their accompanying drawings can be obtained from the embodiments shown in these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0021] Figure 2 This is a bottom view of the overall structure of this utility model.

[0022] Figure 3 This is the main view of the overall structure of this utility model.

[0023] Figure 4 This is an overall structural diagram of the support structure of this utility model.

[0024] Figure 5 This is a diagram of the installation structure of the hill-shaped clip and the round tube supporting the structure of this utility model.

[0025] Figure 6 This is a demonstration diagram of the installation of the support structure and top template of this utility model.

[0026] In the diagram: 1-coarse steel bar, 2-sleeve, 3-thread rod, 4-mountain-shaped clamp, 5-nut, 6-round pipe, 7-fixing plate, 8-top formwork, 9-plastic pipe, 10-precast slab. Detailed Implementation

[0027] The technical solutions of various embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0028] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] An embodiment of this utility model provides a top template support structure.

[0031] like Figure 1-6 As shown in the attached diagram, only a portion of the support structure on the precast slab is displayed. One type of top formwork support structure is mounted on the top formwork 8, supporting it. The top formwork 8 is located in the pouring area between two precast slabs 10, where cement is poured. A thick steel bar 1 is mounted on the support structure, supporting the two precast slabs 10. A sleeve 2 is welded to the steel bar 1. The sleeve 2 is cylindrical and has internal threads. A screw 3 is mounted on the sleeve 2, with external threads matching the internal threads of the sleeve 2. The screw 3 is screwed into the sleeve 2 via the threads. A movable U-shaped clamp 4 is mounted on the screw 3. Each side of the U-shaped clamp 4 has an arc-shaped groove, and a through hole in the middle for the screw 3 to pass through. A nut 5 is also mounted on the screw 3.

[0032] The connections between precast slabs 10 are reinforced with transverse and longitudinal steel bars to strengthen the pouring area between them. A square top formwork 8 is installed on the bottom side of the pouring area of ​​the precast slabs 10, completely covering the area. The top formwork 8 has several holes, each fitted with a plastic tube 6. The plastic tube 6 can pass through a threaded rod 3, and the sleeve 2 on the thick steel bar 1 contacts and fits against the plastic tube 6. During installation, several fixing plates 7 are installed at the bottom of the top formwork 8. Two metal round tubes 6 are installed on the bottom side of the fixing plates 7, fitting into the grooves of the mountain-shaped clamps 4. Tightening the nuts moves the mountain-shaped clamps 4 upwards, reducing the gap between the thick steel bar 1 and the mountain-shaped clamps 4, thus ensuring the top formwork 8 is clamped and fixed. Cement is then poured into the pouring area between the precast slabs 10. The spacing between the two precast slabs 10 is 40-60 cm, and the length of the thick steel bar 1 is 60-80 cm. The top formwork can be made of wood, aluminum, or steel.

[0033] The construction method for the top formwork support structure is as follows:

[0034] Step A: Pass the screw rod 3 through the mountain-shaped clip 4 with the grooved side of the mountain-shaped clip 4 facing upwards. Set up the top template 8 and pass the screw rod 3 through the plastic pipe 9 on the top template 8 and tighten the sleeve 2 of the thick steel bar 1 in the pouring area between the plastic pipe 9 and the precast slab 10. During installation, align the opening of the plastic pipe 9 with the sleeve 2.

[0035] Step B: Install the two round tubes 6 into the groove of the mountain-shaped clip 4, and at the same time install the fixing plate 7 between the top template 8 and the round tubes 6, and tighten the nut 5 upwards to fix the top template 8.

[0036] Step C: Set corresponding holes and slots on the sides of the pouring area between precast slabs 10, and install the reinforcing bars in the holes and slots of the left and right precast slabs 10 to connect the precast slabs 10 laterally. At the same time, erect the reinforcing bars longitudinally and tie the transverse and longitudinal reinforcing bars to form a reinforcing mesh.

[0037] Step D: Pour cement into the pouring area of ​​the precast slab 10. After the cement dries, loosen the nut 5, place the mountain-shaped clip 4 downwards, loosen the screw 3 that is tightened with the sleeve 2, unscrew the screw 3 and remove the top formwork 8. Cut off the part of the plastic pipe 9 on the top formwork 8 that extends beyond the pouring cement.

[0038] Step E: Finally, pour cement into the precast slab 10 and pour cement into the thick steel bars 1 placed on the precast slab 10.

[0039] The support structure of this device ensures a tight fit between the top formwork and the precast slab, preventing grout leakage during top formwork pouring and eliminating the need for post-pouring work by workers, thus improving work efficiency.

[0040] Compared with the long rod support used in the prior art, the support structure of this device is more compact and flexible. It uses a thick steel bar 1 as the entire support surface, and uses a mountain-shaped clamp 4 to fit a round tube 6 to maintain a stable and reliable contact between the top template 8 and the precast slab. This makes it easier to pour and assemble the two precast slabs. After pouring, the top template 8 can be quickly disassembled by unscrewing the screw 3. The remaining parts can also be reused next time. At the same time, the thick steel bar 1 on the precast slab 10 will be poured into the cement during the subsequent pouring of the entire precast slab 19. The whole process is convenient, fast and convenient. After the top template 8 is removed, the plastic tube 9 on the top template 8 solidifies into one piece due to the contact with cement. The plastic tube 9 in the pouring area that exceeds the limit is then cut off.

[0041] The installation of this device allows for a larger working space on the lower level of the precast slab 10, facilitating worker movement. Furthermore, this device is less expensive than existing long-pole support columns, is quick to install, and easy to disassemble. Additionally, the upper-mounted thick steel bars 1 can be cast into the interior along with the cement, eliminating the need for additional recycling.

[0042] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and not restrictive in all respects. The scope of this invention is defined by the appended claims, not by the foregoing description, and is therefore intended to encompass all variations falling within the meaning and scope of equivalents of the claims. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0043] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A top formwork support structure, wherein a top formwork (8) is provided between two precast slabs (10), characterized in that: A support structure is provided on the top formwork (8), which supports the top formwork (8). Cement is poured onto the top formwork (8) to assemble two precast slabs (10). The supporting structure is provided with a thick steel bar (1), which is erected on two precast slabs (10). A sleeve (2) is welded on the thick steel bar (1), and a screw rod (3) is provided on the sleeve (2). A mountain-shaped clip (4) that moves up and down is provided on the screw rod (3). A circular arc groove is provided on both sides of the mountain-shaped clip (4), and a through hole is provided in the middle for the screw rod (3) to pass through. At the same time, a nut (5) is provided on the screw rod (3).

2. The top formwork support structure according to claim 1, characterized in that: The sleeve (2) is cylindrical in shape and has an internal thread. The external thread on the screw (3) matches the internal thread inside the sleeve (2).

3. The top formwork support structure according to claim 1, characterized in that: The top template (8) has several holes, and plastic tubes (6) are fitted on the holes. The plastic tubes (6) can pass through the screw rods (3). The sleeves (2) on the thick steel bars (1) are in contact with the plastic tubes (6).

4. The top formwork support structure according to claim 1, characterized in that: The bottom of the top template (8) is provided with several fixing plates (7), and the bottom side of the fixing plates (7) is provided with two metal round pipes (6).

5. A top formwork support structure according to claim 1, characterized in that: The round tube (6) is fitted into the groove on the mountain-shaped clamp (4). By tightening the nut, the mountain-shaped clamp (4) is moved upward, reducing the gap between the thick steel bar (1) and the mountain-shaped clamp (4), thereby ensuring that the top formwork (8) is clamped and fixed.

6. The top formwork support structure according to claim 1, characterized in that: The distance between the two precast slabs (10) is 40-60 cm.

7. The top formwork support structure according to claim 1, characterized in that: The length of the thick steel bar (1) is 60-80 cm.

8. A top formwork support structure according to claim 1, characterized in that: The top formwork (8) can be made of wood, aluminum or steel.