Fresh tea dehydration device

Abstract

The utility model discloses a fresh tea dehydration device, which relates to the technical field of tea dehydration and comprises a dehydration box, an exhaust port is fixedly connected to one side of the top end of the dehydration box, a controller is fixedly connected to one side of the exhaust port, one end of the dehydration box is fixedly connected with a feeding pipe, and the other end of the dehydration box is fixedly connected with a discharging pipe. The bottom end of the dewatering box is fixedly connected with a base, a roller is movably arranged in the dewatering box, the other end of the dewatering box is provided with an auxiliary mechanism, the auxiliary mechanism comprises a rotating plate, a rotating motor is started, a main gear is driven to rotate, then an auxiliary gear is driven to rotate, and a sliding rod and a fan-shaped rotating block can be driven to rotate under fixed sleeving of a lantern ring. Under the cooperation of a rotating plate and an arc-shaped baffle, the roller is driven to rotate by one circle, then pauses and continues to rotate for the next time, the fresh tea leaves in the roller can be conveniently rolled, dried and dehydrated, and the situation that the effect is not uniform in the dehydration process is avoided.

Description

Technical Field

[0001] This utility model relates to the field of tea dehydration technology, and in particular to a device for dehydrating fresh tea leaves. Background Technology

[0002] Tea processing involves many complex steps. Breaking up clumps and dehydrating tea leaves are crucial processes, especially in the processing of high-end teas, following rolling. Currently, these processes are performed separately. After rolling, the tea leaves are first broken up by a breaking-up machine, and then dehydrated using a dehydrator to remove a certain amount of moisture. Fresh tea leaves contain a significant amount of water, and dehydration is necessary to extend their shelf life. This process requires the use of dehydration equipment.

[0003] The shortcomings of existing technology: When using existing tea dehydration devices, uneven drying may occur. Some tea leaves are dried more thoroughly, while others are not completely dehydrated, which affects the dehydration efficiency and consequently the quality of the finished tea product.

[0004] To address these issues, we provide a fresh tea leaf dehydration device. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a fresh tea dehydration device to solve the problems existing in the background art.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model relates to a dehydration device for fresh tea leaves, comprising a dehydration box, an exhaust port fixedly connected to one side of the top of the dehydration box, a controller fixedly connected to one side of the exhaust port, a feeding pipe fixedly connected to one end of the dehydration box, a base fixedly connected to the bottom of the dehydration box, a movably mounted roller inside the dehydration box, and an auxiliary mechanism at the other end of the dehydration box. The auxiliary mechanism includes a rotating plate, a support column fixedly sleeved in the middle of the rotating plate, one end of the support column fixedly connected to the middle of one end of the roller, and a transmission rod movably sleeved at the other end of the support column via a bearing. A main gear is fixedly sleeved on the outer wall of the first transmission rod, and a secondary gear meshes with the outer wall of the main gear. A second transmission rod is fixedly sleeved in the middle of the secondary gear. A collar is fixedly sleeved on the outer wall of one end of the second transmission rod. A sector-shaped rotating block is fixedly connected to one side of the outer wall of the collar, and a sliding rod is fixedly connected to the other side of the outer wall of the collar. A mixing assembly is provided at one end of the inside of the drum. The mixing assembly includes two lead screws. A stirring blade is threaded onto the outer wall of each of the two lead screws. A movable block is movably sleeved at one end of each of the two lead screws. One end of each of the two movable blocks is fixedly connected to the other end of the drum.

[0008] The present invention is further configured such that three sliding grooves are provided on one side of the rotating plate, and one end of the sliding rod is slidably connected to the outer wall of the sliding groove.

[0009] The present invention is further configured such that an arc-shaped baffle is fixedly connected to one side of the rotating plate near the slide groove, and the arc-shaped outer wall of the fan-shaped rotating block is adapted to the inner wall of the arc-shaped baffle.

[0010] The present invention is further configured such that a limiting plate is movably sleeved on the outer wall of the transmission rod two and the outer wall of the transmission rod one, and a support plate is movably sleeved on the outer wall of one end of the transmission rod one.

[0011] The present invention is further configured such that a rotary motor is fixedly connected to one side of the support plate via a fixing plate, and one end of the rotary motor is connected to one end of the transmission rod.

[0012] The present invention is further configured such that a protective shell is fixedly connected to one side of the inner wall of the roller, and a double-headed reciprocating motor is fixedly connected inside the protective shell, with worm gears drivingly connected to both ends of the double-headed reciprocating motor through the protective shell.

[0013] The present invention is further configured such that a turbine is engaged with the outer wall of one end of each of the two worm gears, the middle part of each of the two turbines is fixedly sleeved with the other end of the lead screw, and one end of each of the two turbines is movably connected to one side of the inner wall of the drum through a limiting post.

[0014] This utility model has the following beneficial effects:

[0015] 1. This utility model has an auxiliary mechanism that allows fresh tea leaves to be placed inside the drum through a feeding pipe for dehydration. Turning on the rotary motor drives the main gear to rotate, which in turn drives the secondary gear to rotate. Under the fixed connection of the collar, the sliding rod and the fan-shaped rotating block can rotate. This is beneficial because, in conjunction with the rotating plate and the arc-shaped baffle, the drum can rotate one revolution, pause, and continue to rotate for the next revolution. This facilitates the rolling drying and dehydration of the fresh tea leaves inside the drum and avoids uneven dehydration during the process.

[0016] 2. This utility model, by incorporating a mixing component, activates a double-headed reciprocating motor when the drum is dehydrating fresh tea leaves. With the cooperation of the worm and turbine, the screw is driven to rotate, which in turn causes the stirring blades to move back and forth on the screw, stirring and mixing the fresh tea leaves inside the drum, thereby further improving the dehydration efficiency and precision of the fresh tea leaves inside the drum. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0018] Figure 1 A three-dimensional structural diagram of a fresh tea leaf dehydration device;

[0019] Figure 2 A cross-sectional view of the overall structure of a fresh tea dehydration device;

[0020] Figure 3 An exploded view of the auxiliary mechanism in a fresh tea dehydration device.

[0021] Figure 4 A cross-sectional view of the mixing component in a fresh tea dehydration device;

[0022] Figure 5 This is an enlarged schematic diagram of the structure at point A in a fresh tea dehydration device.

[0023] In the attached diagram: 1. Dehydration tank; 2. Exhaust port; 3. Controller; 4. Feeding pipe; 5. Base; 6. Auxiliary mechanism; 601. Rotating plate; 602. Arc-shaped baffle; 603. Slide groove; 604. Main gear; 605. Transmission rod one; 606. Rotary motor; 607. Limiting plate; 608. Transmission rod two; 609. Secondary gear; 610. Sector-shaped rotating block; 611. Collar; 612. Slide rod; 7. Support plate; 8. Drum; 9. Mixing component; 901. Lead screw; 902. Moving block; 903. Turbine; 904. Worm gear; 905. Double-headed reciprocating motor; 906. Protective shell; 907. Stirring fan blade. Detailed Implementation

[0024] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments. Specific Implementation Example 1

[0026] Please see Figure 1-3 This utility model is a dehydration device for fresh tea leaves, including a dehydration box 1. An exhaust port 2 is fixedly connected to one side of the top of the dehydration box 1, and a controller 3 is fixedly connected to one side of the exhaust port 2. A feeding pipe 4 is fixedly connected to one end of the dehydration box 1, and a base 5 is fixedly connected to the bottom end of the dehydration box 1. A roller 8 is movably installed inside the dehydration box 1. An auxiliary mechanism 6 is provided at the other end of the dehydration box 1. The auxiliary mechanism 6 includes a rotating plate 601, a support column fixedly sleeved in the middle of the rotating plate 601, one end of the support column fixedly connected to the middle of one end of the roller 8, and a transmission rod 605 movably sleeved at the other end of the support column via a bearing. A main gear 604 is fixedly sleeved on the outer wall of the transmission rod 605, and a secondary gear 609 meshes with the outer wall of the main gear 604. A transmission rod 608 is fixedly sleeved in the middle of the secondary gear 609. A collar 611 is fixedly sleeved on one end of the outer wall of transmission rod 608. A sector-shaped rotating block 610 is fixedly connected to one side of the outer wall of collar 611, and a sliding rod 612 is fixedly connected to the other side of the outer wall of collar 611. Three sliding grooves 603 are opened on one side of the rotating plate 601. One end of the outer wall of the sliding rod 612 is slidably connected in the sliding groove 603. An arc-shaped baffle 602 is fixedly connected to one side of the rotating plate 601 near the sliding groove 603. The arc-shaped outer wall of the sector-shaped rotating block 610 is adapted to the inner wall of the arc-shaped baffle 602. A limit plate 607 is movably sleeved on the outer wall of transmission rod 608 and transmission rod 605. A support plate 7 is movably sleeved on the outer wall of one end of transmission rod 605. A rotary motor 606 is fixedly connected to one side of the support plate 7 through a fixing plate. One end of the rotary motor 606 is connected to one end of transmission rod 605.

[0027] Specifically: When the transmission rod 608 rotates, driving the collar 611 and the slide rod 612 to rotate, one end of the slide rod 612 moves within the slide groove 603. When the collar 611 rotates, driving the slide rod 612 to move within the slide groove 603, the sector-shaped rotating block 610 rotates in contact with the inner wall of the arc-shaped baffle 602. Under the movable support and limitation of the support plate 7 and the limiting plate 607, the transmission rod 605 rotates, driving the main gear 604 and the auxiliary gear 609 to rotate. This facilitates the activation of the rotary motor 606 under the support of the fixed plate, driving the transmission rod 605 and the main gear 604 to rotate. Specific Implementation Example 2

[0029] Please see Figure 1-2 and Figure 4-5Based on the first specific embodiment, a mixing component 9 is provided at one end of the inner wall of the drum 8. The mixing component 9 includes two lead screws 901. The outer walls of the two lead screws 901 are threaded with stirring blades 907. One end of each lead screw 901 is movably sleeved with a movable block 902. One end of each movable block 902 is fixedly connected to the other end of the drum 8. A protective shell 906 is fixedly connected to one side of the inner wall of the drum 8. A double-headed reciprocating motor 905 is fixedly connected inside the protective shell 906. Both ends of the double-headed reciprocating motor 905 are driven by worm gears 904 passing through the protective shell 906. The outer walls of the two worm gears 904 near one end are meshed with turbines 903. The middle of each turbine 903 is fixedly sleeved with the other end of the lead screw 901. One end of each turbine 903 is movably connected to one side of the inner wall of the drum 8 through a limiting post.

[0030] Specifically: Under the protection of the protective shell 906, the double-headed reciprocating motor 905 is turned on, which drives the two worm gears 904 to rotate. When the worm gears 904 rotate and drive the turbine 903 to rotate, they drive the lead screw 901 to rotate, which plays a role in adjusting the position of the stirring blades 907.

[0031] The working principle of this utility model is as follows: Fresh tea leaves to be dehydrated are placed in the drum 8 through the feeding pipe 4. The dehydration box 1 is heated by the controller 3 to dehydrate the fresh tea leaves in the drum 8. Under the support of the support plate 7, the rotary motor 606 is turned on, driving the main gear 604 to rotate. Then, under the limit of the transmission rod 605, the secondary gear 609 meshing with it is driven to rotate. Then, under the fixed connection of the transmission rod 608, the collar 611 is driven to rotate, which drives the slide rod 612 to move in the slide groove 603 of the rotating plate 601, driving the rotating plate 601 to rotate. The edge of the fan-shaped rotating block 610 is in contact with the inner wall of the arc-shaped baffle 602 and rotates. When the slide rod 612 rotates out of the slide groove 603, the edge of the fan-shaped rotating block 610 is in contact with the inner wall of the arc-shaped baffle 602 and rotates. The tea leaves are moved from the trough 603 to the next track transfer plate 601, causing a pause to achieve a better dehydration and drying effect. At the same time, the double-headed reciprocating motor 905 inside the protective shell 906 at one end of the drum 8 is turned on, driving the two worm gears 904 to rotate, which in turn drives the two turbines 903 to rotate. The belt drives the two lead screws 901 to rotate under the movable limit of the movable block 902, which in turn drives the stirring fan blades 907 to move back and forth inside the drum 8 to stir the fresh tea leaves during dehydration, ensuring the dehydration efficiency of the tea leaves. After dehydration, the exhaust port 2 is opened to release the water vapor in the dehydration tank 1, and the cooled tea leaves are removed and collected through the feeding pipe 4, completing the dehydration of the fresh tea leaves.

[0032] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. A fresh tea leaf dehydration device, comprising a dehydration chamber (1), characterized in that: The top of the dehydration tank (1) is fixedly connected to an exhaust port (2) near one side, and a controller (3) is fixedly connected to one side of the exhaust port (2). One end of the dehydration tank (1) is fixedly connected to a feeding pipe (4), and the bottom end of the dehydration tank (1) is fixedly connected to a base (5). The dehydration tank (1) is equipped with a movable roller (8) inside. The other end of the dehydration tank (1) is equipped with an auxiliary mechanism (6). The auxiliary mechanism (6) includes a rotating plate (601). A support column is fixedly sleeved in the middle of the rotating plate (601). One end of the support column is fixedly connected to the middle of one end of the roller (8). The other end of the support column is movably sleeved with a transmission rod (605) through a bearing. A main gear (604) is fixedly sleeved on the outer wall of the transmission rod (605). A secondary gear (609) meshes with the outer wall of the main gear (604). A transmission rod (608) is fixedly sleeved in the middle of the secondary gear (609). A collar (611) is fixedly sleeved on the outer wall of one end of the transmission rod (608). A fan-shaped rotating block (610) is fixedly connected on one side of the outer wall of the collar (611). A sliding rod (612) is fixedly connected on the other side of the outer wall of the collar (611). The inner end of the drum (8) is provided with a mixing component (9), which includes two lead screws (901). The outer walls of the two lead screws (901) are threaded with stirring blades (907). One end of the two lead screws (901) is movably sleeved with a movable block (902). One end of the two movable blocks (902) is fixedly connected to the other end of the drum (8).

2. The fresh tea leaf dehydration device according to claim 1, characterized in that: The rotating plate (601) has three grooves (603) on one side, and one end of the slide rod (612) is slidably connected to the outer wall of the groove (603).

3. The fresh tea leaf dehydration device according to claim 1, characterized in that: An arc-shaped baffle (602) is fixedly connected to one side of the rotating plate (601) near the slide groove (603), and the arc-shaped outer wall of the fan-shaped rotating block (610) is adapted to the inner wall of the arc-shaped baffle (602).

4. The fresh tea dehydration device according to claim 1, characterized in that: The transmission rod 2 (608) is movably sleeved with a limiting plate (607) on the outer wall of the transmission rod 1 (605), and a support plate (7) is movably sleeved on the outer wall of one end of the transmission rod 1 (605).

5. The fresh tea leaf dehydration device according to claim 4, characterized in that: A rotary motor (606) is fixedly connected to one side of the support plate (7) via a fixing plate, and one end of the rotary motor (606) is connected to one end of the transmission rod (605) for transmission.

6. The fresh tea leaf dehydration device according to claim 1, characterized in that: A protective shell (906) is fixedly connected to one side of the inner wall of the roller (8). A double-headed reciprocating motor (905) is fixedly connected inside the protective shell (906). Both ends of the double-headed reciprocating motor (905) are connected to worm gears (904) through the protective shell (906).

7. The fresh tea leaf dehydration device according to claim 6, characterized in that: Both worm gears (904) have a turbine (903) meshing on their outer walls near one end. The middle of both turbines (903) is fixedly sleeved with the other end of the lead screw (901). One end of both turbines (903) is movably connected to one side of the inner wall of the roller (8) through a limiting post.

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