Multifunctional measuring instrument for butt joint of prefabricated square piles
By designing a multifunctional measuring instrument that integrates a folding ruler, a pile plate, and a sliding rod, the problem of complicated testing tools in the construction of precast square piles has been solved, achieving simplified operation and efficient measurement.
Patent Information
- Application Number
- CN202520491948.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-20
AI Technical Summary
During the construction of precast square piles, the testing tools are complicated and inconvenient to carry and move, and the testing procedures are numerous, which affects the construction efficiency.
Design a multifunctional measuring instrument that integrates a folding ruler, a first pile support plate, a second pile support plate, a weld measuring block, and a sliding rod to achieve weld measurement, verticality measurement, and misalignment distance measurement of upper and lower piles, simplifying the measurement operation.
It reduces the amount of measuring tools to carry during construction, improves the convenience and efficiency of measurement, and simplifies the operation process.
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Figure CN223896755U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to prefabricated square pile construction technical field especially a kind of multifunctional measuring instrument for prefabricated square pile butt joint. BACKGROUND
[0002] Prefabricated square pile, also known as prefabricated concrete square pile, is a kind of concrete component used in construction engineering, which has multiple purposes, including but not limited to foundation reinforcement, river cement foundation, etc. Prefabricated square piles are usually made of reinforced concrete, with high bearing capacity and stability. In construction engineering, they are usually used as support structures for buildings, capable of bearing the weight of the building and dispersing to the ground, ensuring the stability and safety of the building. The production of prefabricated square piles is usually completed in a factory, which can be customized according to needs, with the advantages of high production efficiency, stable quality, and convenient construction.
[0003] In actual operation, multiple prefabricated square piles are usually connected by butt joint and welding along the height direction to meet different building support requirements. Before welding, the prefabricated square piles need to be detected for perpendicularity and up-down pile misalignment distance. After welding, the weld height and fullness need to be detected. The detection process involved in the entire construction process is complex, and many detection tools are used. The tools are complex and not convenient to carry and transfer. UTILITY MODEL CONTENTS
[0004] The utility model aims to provide a kind of multifunctional measuring instrument for prefabricated square pile butt joint to solve the problems in the above background.
[0005] The utility model adopts the technical scheme: a kind of multifunctional measuring instrument for prefabricated square pile butt joint, it includes:
[0006] folding ruler, the folding ruler has opposite measuring surface and non-measuring surface;
[0007] first pile abutment plate, the bottom end of the first pile abutment plate is connected to the non-measuring surface, and the top end is provided with a weld measuring block, a plurality of slide rods are provided on the weld measuring block, and the plurality of slide rods can slide along the thickness direction of the first pile abutment plate;
[0008] second pile abutment plate, the second pile abutment plate is parallel to the surface of the first pile abutment plate, and the bottom end is connected to the weld measuring block, and can move along the thickness direction of the first pile abutment plate.
[0009] Further, the weld measuring block has opposite first side and second side, at least one of which is recessed compared to the surface of the first pile abutment plate.
[0010] Furthermore, the outer wall of the slide rod is provided with a first scale, which is distributed along the axial direction of the slide rod; a limiting block is provided at each of the two ends of the slide rod along the axial direction, and the diameter of the through hole of the slide rod on the weld measuring block is smaller than the cross-sectional size of the limiting block.
[0011] Furthermore, the weld measuring block is provided with a sliding groove, and the second abutment plate is provided with a slider; the slider can slide in the sliding groove, or be fixed in the sliding groove by the restriction of the snap-fit component.
[0012] Furthermore, the snap-fit assembly includes a snap-fit block, a snap-fit groove, and a sliding button. The snap-fit block is disposed within the slider and can move along the width of the groove to extend out of the slider. The snap-fit groove is disposed on the inner sidewall of the groove and is used to snap-fit and fix the snap-fit block. The slider has an elongated through hole, and the sliding button passes through the elongated through hole to connect to the snap-fit block.
[0013] Furthermore, two sets of the card blocks are arranged opposite each other, and the adjacent ends of the two sets of card blocks are connected by springs.
[0014] Furthermore, the top of the chute is provided with a second scale, which is distributed along the thickness direction of the first abutment plate.
[0015] Furthermore, the first pile plate and the second pile plate have the same thickness.
[0016] The beneficial effects of this utility model are: this instrument integrates functions such as weld measurement, verticality measurement, and misalignment distance measurement of upper and lower piles, which can reduce the amount of measuring tools to carry during construction, is convenient to use and easy to operate. Attached Figure Description
[0017] Figure 1 This is a structural diagram of an embodiment of the present utility model;
[0018] Figure 2 This is an appendix to the embodiments of this utility model. Figure 1 Enlarged view of the structure at point A in the middle;
[0019] Figure 3 This is a schematic diagram illustrating the specific operation of measuring the misalignment of upper and lower piles using the multifunctional measuring instrument provided in this embodiment of the utility model.
[0020] Figure 4 This is an appendix to the embodiments of this utility model. Figure 3 Enlarged view of the structure at point B;
[0021] Figure 5 This is a schematic diagram illustrating the operation of measuring weld height using the multifunctional measuring instrument provided in this embodiment of the utility model;
[0022] Figure 6 This is an appendix to the embodiments of this utility model. Figure 5 Enlarged view of the structure at point C;
[0023] In the picture:
[0024] 1. Folding straightedge; 1.1. Assimilation surface; 1.2. Non-assimilation surface;
[0025] 2. First abutment plate;
[0026] 3. Weld measuring block; 3.1 First side; 3.2 Second side;
[0027] 4. Second abutment plate;
[0028] 5. Slide lever; 5.1. First graduation mark;
[0029] 6. Limit block;
[0030] 7. Slide groove; 7.1. Second graduation;
[0031] 8. Slider; 8.1. Elongated through hole;
[0032] 9. Snap-fit assembly; 9.1. Snap-fit block; 9.2. Snap-fit slot; 9.3. Slide button; 9.4. Spring;
[0033] 10. Upper section square pile;
[0034] 11. Lower section square pile;
[0035] 12. Welds. Detailed Implementation
[0036] The technical solutions of the embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0037] In the description of the embodiments of this utility model, it should be understood that the terms "top," "bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In the description of this utility model, it should be noted that unless otherwise expressly specified and limited, the terms "set" and "connected" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two elements. Those skilled in the art can understand the specific meaning of the above terms in this utility model through specific circumstances.
[0038] Reference Appendix Figures 1-6This embodiment provides a multifunctional measuring instrument for the butt joint of precast square piles. It is used to measure the verticality of the upper square pile 10 or the misalignment distance between the two square piles after the upper square pile 10 and the lower square pile 11 are butt jointed and before welding, or to measure the weld height and fullness after the upper square pile 10 and the lower square pile 11 are butt jointed and welded. This multifunctional measuring instrument specifically includes: a folding ruler 1, a first abutment plate 2, a second abutment plate 4, a weld seam measuring block 3, and sliding rods 5. The folding ruler 1 is a mature product, and its integration with other structures in this instrument is mainly for ease of carrying and practicality. The model of the folding ruler 1 can be selected by those skilled in the art according to actual usage needs. The specific structure is not described in detail here, but in order to accurately illustrate the position and connection relationship of other structures in this instrument, based on the existing structure of the folding ruler 1, the side of the folding ruler 1 used to abut the object to be measured is designated as the abutment surface 1.1, while the side opposite to the abutment surface 1.1 is designated as the non-abutment surface 1.2. The bottom surface of the first abutment plate 2 is connected to the non-abutment surface 1.2 of the folding ruler 1, and the top surface is connected to the weld seam measuring block 3. Several sliding rods 5 are inserted through the weld seam measuring block 3 and can slide along the thickness direction of the first abutment plate 2. The second abutment is parallel to the plate surface of the first abutment plate 2, and its bottom end is connected to the weld seam measuring block 3, and it can move along the thickness direction of the first abutment plate 2 on the weld seam measuring block 3.
[0039] During the precast square pile docking construction, the lower square pile 11 is first driven into the pile hole, with the top of the lower square pile 11 extending a certain distance beyond the foundation. Then, the upper square pile 10 is hoisted above the lower square pile 11, and the folding straightedge 1 is unfolded. The measuring surface 1.1 of the folding straightedge 1 is used to abut against the side wall of the upper square pile 10 to check the verticality of the upper square pile 10. Then, the folding straightedge 1 is folded up, and the surface of the first abutment plate 2 is pressed against the side wall of the lower square pile 11. The second abutment plate 4 is slid until it presses against the side wall of the upper square pile 10. Based on the relative positional relationship between the first abutment plate 2 and the second abutment plate 4, the horizontal misalignment distance between the upper square pile 10 and the lower square pile 11 is calculated. When the verticality is qualified and the misalignment distance is within acceptable limits, the horizontal misalignment distance is considered. When the distance is within the tolerance range, welding work can be carried out on the upper section square pile 10 and the lower section square pile 11. After welding, one end of the sliding rod 5 is flush with the plate surface of the first abutment plate 2, and the plate surface of the first abutment plate 2 is pressed against the side wall of the lower section square pile 11. The position of the weld measuring block 3 and the weld 12 is aligned. Since the weld 12 protrudes from the side wall of the lower section square pile 11 in the horizontal direction, the weld 12 will push the sliding rod 5, causing the sliding rod 5 to slide along the thickness direction of the first abutment plate 2 and extend from the other end of the weld measuring block 3. The weld height can be calculated by observing the extension distance of the other end of the sliding rod 5. The fullness of the weld at each point along the precast square pile can be judged by evaluating the extension state of multiple sliding rods 5.
[0040] As mentioned above, since weld 13 protrudes horizontally from the side wall of the lower square pile 11, the thickness of weld measuring block 3 must be less than that of the first abutment plate 2 to avoid the first abutment plate 2 failing to abut the side wall of the lower square pile 11. Therefore, in this embodiment, weld measuring block 3 is specified to have a first side surface 3.1 and a second side surface 3.2, which correspond to the directions of the two side surfaces of the first abutment plate 2, respectively. However, at least one of them is concave relative to the surface of the first abutment plate 2. That is, the thickness of weld measuring block 3 is less than that of the first abutment plate 2, so that when the first abutment plate 2 abuts the side wall of the lower square pile 11, there is a gap or just abuts the weld 12 between the side surface of weld measuring block 3 near weld 12 (which can be the first side surface 3.1 or the second side surface 3.2).
[0041] To improve the convenience of measurement, the outer wall of the slide rod 5 is provided with a first scale 5.1, which is distributed along the axial direction of the slide rod 5. The weld height can be calculated directly by reading the first scale 5.1. In addition, limit blocks 6 are provided at both ends of the axial direction of the slide rod 5. The diameter of the through hole of the slide rod 5 on the weld measuring block 3 is smaller than the cross-sectional size of the limit block 6 to prevent the slide rod 5 from slipping off the weld measuring block 3.
[0042] To fully measure the fullness of the weld, it is preferable to set multiple rows and columns of sliding rods 5 on the weld measuring block 3. When the first abutment plate 2 abuts against one side wall of the lower square pile 11, the weld corresponding to that side wall fully squeezes these sliding rods 5. Based on whether the elongation of the other end of these sliding rods 5 is within the tolerance range of the weld height, the fullness of each point in this weld can be judged. If it is not qualified, it needs to be repaired by welding.
[0043] On the other hand, see the attached document. Figure 2 The weld seam measuring block 3 is provided with a sliding groove 7, the length direction of which is the same as the thickness direction of the first abutment plate 2. The second abutment plate 4 is provided with a slider 8. The slider 8 can slide in the sliding groove 7 or be fixed in the sliding groove 7 by the locking component 9. The locking component 9 can fix the relative position of the second abutment plate 4 and the weld seam measuring block 3, that is, fix the relative position of the second abutment plate 4 and the first abutment plate 2, so as to measure the degree of relative displacement between the second abutment plate 4 and the first abutment plate 2, and thus obtain the misalignment distance between the upper square pile 10 and the lower square pile 11.
[0044] Reference Appendix Figure 2The locking assembly 9 includes a locking block 9.1, a locking groove 9.2, and a sliding button 9.3. The locking block 9.1 is located inside the slider 8 and can move along the width of the sliding groove 7 to extend out of the slider 8. The locking groove 9.2 is located on the inner side wall of the sliding groove 7 and is used to lock and fix the locking block 9.1. The slider 8 has an elongated through hole 8.1, and the sliding button 9.3 passes through the elongated through hole 8.1 and connects to the locking block 9.1. By sliding the sliding button 9.3, the locking block 9.1 can be extended and retracted inside and outside the slider 8, realizing the locking or separation of the locking block 9.1 and the locking groove 9.2. When the two are separated, the slider 8 can move in the sliding groove 7, thereby allowing the second abutment plate 4 to move along the thickness direction of the first abutment plate 2.
[0045] Preferably, two sets of locking blocks 9.1 are arranged opposite each other. Each locking block 9.1 is connected to a sliding button 9.3. The near ends of the two sets of locking blocks 9.1 are connected by a spring 9.4, and the far ends are respectively engaged with the slots 9.2 on the two inner sidewalls of the slide groove 7. When the two sliding buttons 9.3 are brought closer together, the two locking blocks 9.1 move closer together and retract into the slider 8. At the same time, the spring 9.4 is compressed, and the second abutment plate 4 and the slider 8 can slide. After release, under the action of the spring 9.4, the two locking blocks 9.1 move away from each other, and the two sliding buttons 9.3 move away from each other, which can automatically realize the engagement of the locking blocks 9.1 with the slots 9.2. In implementation, the shape of the sliding button 9.3 can be configured according to specific needs, and is not specifically limited here.
[0046] To improve the convenience of measurement, a second scale 7.1 is provided at the top of the chute 7. The second scale 7.1 is distributed along the thickness direction of the first abutment plate 2. The relative displacement between the second abutment plate 4 and the first abutment plate 2 can be calculated directly by reading the second scale 7.1, thereby obtaining the misalignment distance between the upper square pile 10 and the lower square pile 11.
[0047] Furthermore, for faster measurement, the following configuration can be made: the first abutment plate 2 and the second abutment plate 4 have the same thickness. In this way, the misalignment distance between the upper square pile 10 and the lower square pile 11 can be obtained directly by reading the second scale 7.1, without the need for further calculation based on the thickness difference between the first abutment plate 2 and the second abutment plate 4, which can greatly increase the efficiency of measurement.
[0048] Compared with the prior art, the beneficial effects of this utility model include: this instrument integrates functions such as weld measurement, verticality measurement, and misalignment distance measurement of upper and lower piles, which can reduce the amount of measuring tools to carry during construction, is convenient to use and easy to operate.
[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
[0050] The above are preferred embodiments of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A multifunctional measuring instrument for the connection of precast square piles, characterized in that, include: A folding straightedge, the folding straightedge having opposing contact surfaces and non-contact surfaces; The first abutment plate has its bottom end connected to the non-probing surface and its top end equipped with a weld seam measuring block. Several sliding rods are threaded through the weld seam measuring block, and the several sliding rods can slide along the thickness direction of the first abutment plate. The second abutment plate is parallel to the surface of the first abutment plate, and its bottom end is connected to the weld measuring block, which can move along the thickness direction of the first abutment plate.
2. The multifunctional measuring instrument for precast square pile docking according to claim 1, characterized in that, The weld measuring block has a first side and a second side, at least one of which is concave relative to the surface of the first abutment plate.
3. The multifunctional measuring instrument for precast square pile docking according to claim 2, characterized in that, The outer wall of the slide rod is provided with a first scale, which is distributed along the axial direction of the slide rod; a limiting block is provided at each of the two ends of the slide rod along the axial direction, and the diameter of the through hole of the slide rod on the weld measuring block is smaller than the cross-sectional size of the limiting block.
4. The multifunctional measuring instrument for precast square pile docking according to any one of claims 1-3, characterized in that, The weld measuring block is provided with a sliding groove, and the second abutment plate is provided with a slider; the slider can slide in the sliding groove, or be fixed in the sliding groove by the restriction of the snap-fit component.
5. The multifunctional measuring instrument for precast square pile docking according to claim 4, characterized in that, The snap-fit assembly includes a snap-fit block, a snap-fit groove, and a sliding button. The snap-fit block is disposed within the slider and can move along the width of the groove to extend out of the slider. The snap-fit groove is disposed on the inner sidewall of the groove and is used to snap-fit and fix the snap-fit block. The slider has an elongated through hole, and the sliding button passes through the elongated through hole to connect to the snap-fit block.
6. The multifunctional measuring instrument for precast square pile docking according to claim 5, characterized in that, The card blocks are arranged in two sets opposite each other, and the near ends of the two sets of card blocks are connected by springs.
7. The multifunctional measuring instrument for precast square pile docking according to claim 5 or 6, characterized in that, The top of the chute is provided with a second scale, which is distributed along the thickness direction of the first abutment plate.
8. The multifunctional measuring instrument for precast square pile docking according to claim 7, characterized in that, The first pile plate and the second pile plate have the same thickness.