Digital display radian gauge for workpiece detection

By combining the pusher and spring structure and the spacing adjustment component of the digital display arc gauge, the measurement error problem of traditional arc gauges is solved, realizing the accuracy of workpiece arc measurement and the versatility of the equipment.

CN223896766UActive Publication Date: 2026-02-10东莞市冠伦精密机械有限公司
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Patent Information

Application Number
CN202520566574.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-02-10
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

Traditional arc gauges cannot maintain close contact with the workpiece surface when measuring, resulting in gaps or slippage during the measurement process and causing measurement errors.

Method used

A digital arc gauge was designed, which adopts a combination structure of push pin and spring to ensure close contact between the push pin and the workpiece surface. The displacement data is recorded by magnetic scale, and the results are processed by circuit board and displayed on screen to reduce measurement errors. At the same time, the spacing adjustment component can adapt to workpieces of different sizes and shapes.

Benefits of technology

It achieves accuracy and versatility in workpiece curvature measurement, reduces measurement errors, improves the applicability and versatility of the equipment, and reduces the need for tool replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of workpiece detection, and discloses a digital display radian gauge for workpiece detection, which comprises a shell, a detection assembly is arranged at the lower part of the shell, a display screen is arranged at the front side outside the shell, an interface is arranged at the right side outside the shell, and adjusting blocks are fixedly connected to two sides of the lower part of the shell. The interiors of the two adjusting blocks are slidably connected with guide blocks, the lower parts of the two guide blocks are provided with arc-shaped detection gauge heads, and the interiors of the adjusting blocks are provided with spacing adjusting assemblies; the detection assembly comprises a push pin, the push pin is slidably connected to the lower portion of the shell, the upper portion of the push pin is fixedly connected with an up-down sliding block, and the upper portion of the up-down sliding block is sleeved with a first spring. According to the utility model, the radian of the workpiece can be conveniently detected, pressure is provided through the spring, the push pin is tightly attached to the surface of the workpiece, the measurement error is reduced, and the accurate and reliable measurement result is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of workpiece inspection technology, and in particular to a digital display arc gauge for workpiece inspection. Background Technology

[0002] A workpiece is an object that is handled, processed, tested, or measured during the manufacturing or processing process. It usually refers to raw materials, semi-finished products, or finished parts. It may undergo different processing methods to achieve the expected shape, size, and function. Simply put, a workpiece is an item that is to be processed or has been processed during the manufacturing process.

[0003] After the workpiece is processed, a radii gauge is needed to measure the curvature of the workpiece surface. When using a traditional radii gauge, first align the center point of the radii gauge with the curvature vertex of the workpiece and align the 0° scale line with the reference edge of the workpiece. Then, observe the intersection of the other side of the workpiece with the radii gauge scale and read the corresponding angle to complete the inspection.

[0004] Although traditional arc gauges can detect the arc of a workpiece, in actual operation, the arc gauge cannot always maintain close contact with the surface of the workpiece, resulting in gaps or slippage during the measurement process, which in turn produces measurement errors and reduces the accuracy of the detection results. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a digital display arc gauge for workpiece inspection, which aims to improve the problem in the prior art that the arc gauge cannot always maintain close contact with the surface of the workpiece during actual operation, resulting in gaps or slippage during the measurement process and thus causing measurement errors.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A digital arc gauge for workpiece inspection includes a housing, a detection component disposed at the lower part of the housing, a display screen mounted on the front side of the outer side of the housing, an interface opened on the right side of the outer side of the housing, adjustment blocks fixedly connected to both sides of the lower part of the housing, guide blocks slidably connected inside the two adjustment blocks, arc-shaped detection gauge heads mounted at the lower part of the two guide blocks, and a spacing adjustment component disposed inside the adjustment blocks.

[0008] The detection component includes a pusher pin, which is slidably connected to the lower part of the housing. An upper and lower slider is fixedly connected to the upper part of the pusher pin, and a spring is sleeved on the upper part of the upper and lower sliders. Magnetic grating reading heads are installed on the right side inside the housing, and magnetic grating rulers are installed on the left side inside the upper and lower sliders.

[0009] Further, the spacing adjusting assembly comprises a fixing rod fixedly connected in the interior of the guide block, moving blocks slidably connected on the two sides of the exterior of the guide block, spring No.

[0010] Further, a switch button is mounted on the front side of the exterior of the shell, a metric button is arranged on the right side of the exterior of the switch button, a clear button is mounted on the right side of the exterior of the metric button, and a Bluetooth button is mounted on the right side of the exterior of the clear button.

[0011] Further, an aluminum battery is mounted in the middle of the shell, and a circuit board is mounted on the upper portion of the shell, and the circuit board and the aluminum battery are electrically connected.

[0012] Further, the push needle is provided with a workpiece body, and the push needle is used for detecting the curvature of the exterior of the workpiece body.

[0013] Further, the curvature gauge for workpiece detection further comprises a horizontal zero reset block, and the horizontal zero reset block is used for resetting the curvature gauge to zero.

[0014] Further, the adjusting block is provided with insertion holes on the two sides of the interior, and the two insertion blocks are inserted into the two insertion holes.

[0015] Further, a display lamp is mounted on the left side of the exterior of the shell.

[0016] The utility model has the following beneficial effects:

[0017] 1. In the utility model, when the curvature gauge is used to detect a workpiece, the switch button is pressed to start the equipment, the clear button is pressed to reset to zero, the push needle contacts the workpiece and is pressed, the upper and lower sliding blocks are driven to move upwards, the spring provides a counterforce to ensure close contact, the shell is moved, the magnetic grid strip records the displacement, the magnetic grid reading head transmits data to the circuit board for processing, the result is displayed on the display screen, the curvature detection is completed, the spring provides pressure, the error is reduced, and the measurement accuracy is ensured.

[0018] 2. In the utility model, when the distance between the arc-shaped detection gauge heads is adjusted, the horizontal rod is pressed to drive the moving blocks and the insertion blocks to move relatively, the spring No. 2 is deformed by being pressed at the same time, and when the insertion blocks are separated from the insertion holes, the moving guide blocks are adjusted to the appropriate position of the arc-shaped detection gauge heads, the insertion blocks and the holes of the adjusting blocks are aligned, the horizontal rod is loosened, the counterforce of the spring No. 2 inserts the insertion blocks into the insertion holes, and the adjustment is completed. This design is convenient for adjusting the distance, is suitable for workpieces of different sizes and shapes, does not need to replace tools, and improves the universality and applicability of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1A stereogram of the digital radian gauge for workpiece detection is provided in the utility model;

[0020] Figure 2 A shell internal structure schematic view of the digital radian gauge for workpiece detection is provided in the utility model;

[0021] Figure 3 A horizontal zero reset block structure schematic view of the digital radian gauge for workpiece detection is provided in the utility model;

[0022] Figure 4 An adjusting block structure schematic view of the digital radian gauge for workpiece detection is provided in the utility model;

[0023] Figure 5 An adjusting block internal structure schematic view of the digital radian gauge for workpiece detection is provided in the utility model;

[0024] Figure 6 For Figure 2 An enlarged view of structure A in the utility model;

[0025] Figure 7 For Figure 5 An enlarged view of structure B in the utility model;

[0026] Figure 8 A measurement schematic view of the digital radian gauge for workpiece detection is provided in the utility model.

[0027] Legend:

[0028] 1, shell; 2, display screen; 3, switch button; 4, metric button; 5, clear button; 6, Bluetooth button; 7, push needle; 8, up and down slider; 9, spring one; 10, magnetic scale strip; 11, magnetic scale reading head; 12, aluminum battery; 13, circuit board; 14, interface; 15, workpiece body; 16, horizontal zero reset block; 17, display lamp; 18, arc detection gauge head; 19, adjusting block; 20, guide block; 21, fixed rod; 22, moving block; 23, cross rod; 24, spring two; 25, plug block; 26, jack. Specific implementation

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0030] Refer to Figures 1-8The utility model provides a kind of embodiment: a workpiece detects with digital display radian gauge, including shell 1, shell 1 lower part is provided with detection component, by being convenient for the radian of workpiece to detect to the setting detection component, shell 1 outside front side is equipped with display screen 2, by being convenient for the numerical value of detection to show to the setting display screen 2, interface 14 is set in shell 1 outside right side, by being convenient for the transmission of monitoring information to the setting interface 14, shell 1 lower part both sides are fixedly connected with adjusting block 19, two adjusting blocks 19 inside are slidably connected with guide block 20, two guide blocks 20 lower part are equipped with arc detection gauge head 18, by being convenient for the arc of workpiece to detect to the setting arc detection gauge head 18, adjusting block 19 inside is provided with spacing adjustment component, by being convenient for the spacing of arc detection gauge head 18 to adjust to the setting spacing adjustment component, switch button 3 is installed on shell 1 outside front side, by being convenient for the opening and closing of radian gauge to the setting switch button 3, metric button 4 is set on the right side outside switch button 3, zero reset button 5 is installed on the right side outside metric button 4, by being convenient for the numerical value shown on display screen 2 upper part to zero to the setting zero reset button 5, bluetooth button 6 is installed on the right side outside zero reset button 5, aluminum battery 12 is installed in shell 1 middle part, circuit board 13 is installed on shell 1 upper part, circuit board 13 and aluminum battery 12 are electrically connected, display lamp 17 is installed on the left side outside shell 1, by being used to show different spacing to the setting display lamp 17;

[0031] Detection component includes push pin 7, push pin 7 is slidably connected in the lower part of shell 1, push pin 7 upper part is fixedly connected with up-down sliding block 8, up-down sliding block 8 upper part is equipped with spring one 9, magnetic grid reading head 11 is installed on the right side inside shell 1, magnetic grid ruler 10 is installed on the left side inside up-down sliding block 8, push pin 7 bottom is provided with workpiece body 15, push pin 7 is used to detect the radian outside workpiece body 15, workpiece detects that radian gauge also includes horizontal zeroing block 16, horizontal zeroing block 16 is used to zero radian gauge.

[0032] Specifically, in the use of the arc gauge detects the workpiece to be detected, first, press the switch button 3, start the device, then, by pressing the zero button 5, ensure that the initial measurement value is zero, then, the lower part of the shell 1 installed with the push pin 7 and the workpiece to be detected, ensure that the push pin 7 and the workpiece surface perpendicular alignment, after contact with the workpiece, gently squeeze the push pin 7, the push pin 7 will be fixed outside the upper and lower slider 8 in the inside of the shell 1 upward movement, the movement of the upper and lower slider 8 will squeeze the spring I 9 set in the upper part of the elastic deformation, spring I 9 in the deformation process will produce a reaction force, this reaction force ensures that the push pin 7 and the surface of the workpiece always keep close contact, avoid the measurement error caused by poor contact, next, move the shell 1, with the push pin 7 in the surface of the workpiece movement, in the process of movement, arc detection gauge head 18, the detection information is transmitted to the magnetic grating ruler 10, the magnetic grating ruler 10 will record the displacement change of push pin 7 in real time, the magnetic grating reading head 11 is responsible for reading these displacement data, and the data is transmitted to the circuit board 13 for processing, the circuit board 13 will calculate the change of the workpiece according to the received data, and the display screen 2 real-time display measurement results, realize the arc of the workpiece is detected, through the spring I 9 provides the pressure, makes the push pin 7 and the workpiece surface close contact, reduces the measurement error, ensures the measurement result is accurate and reliable.

[0033] Referring to Figures 4-7 The distance adjusting assembly comprises a fixed rod 21 fixedly connected inside the guide block 20, two movable blocks 22 are slidingly connected outside the guide block 20, a spring 24 is fixedly connected in the middle of the two movable blocks 22, the spring 24 is sleeved outside the fixed rod 21, two insertion blocks 25 are fixedly connected outside the two movable blocks 22, two horizontal rods 23 are fixedly connected outside the front sides of the two movable blocks 22, two insertion holes 26 are formed in the inside of the adjusting block 19, and the two insertion blocks 25 are inserted into the two insertion holes 26.

[0034] Specifically, when the spacing of the arc detection gauge head 18 needs to be adjusted, first, relative to the extrusion crossbar 23, when the crossbar 23 is extruded, the moving block 22 will move relative to the outside of the fixed rod 21, and during the relative movement of the two moving blocks 22, they will move the two fixed external insert blocks 25 together, and at the same time, during the relative movement of the two moving blocks 22, they will extrude the second spring 24 fixed in the middle, causing the second spring 24 to elastically deform under stress, when the two insert blocks 25 are separated from the insert holes 26 on the outside of the adjusting block 19, the operator can move the guide block 20, which is installed with the arc detection gauge head 18, by moving the guide block 20, the position of the arc detection gauge head 18 can be adjusted to adapt to workpieces of different sizes and shapes, after the arc detection gauge head 18 is moved to the appropriate position, the operator needs to align the insert block 25 with the hole on the outside of the adjusting block 19, after alignment, the operator releases the two crossbars 23, at this time, the reaction force of the second spring 24 pushes the two insert blocks 25 into the corresponding insert holes 26 on the outside of the adjusting block 19, completing the fixing operation, by adjusting the spacing of the arc detection gauge head 18, the equipment can flexibly adapt to workpieces of different sizes and shapes without the need to replace detection tools, the universality and applicability improve the utilization rate of the equipment, reducing equipment investment and maintenance costs, and the center distance between the two fixed measuring needles is set to a program quantitative a, the moving measuring needle moves a distance from the horizontal position into a program variable b, the length of the line segment c can be calculated by the trigonometric function formula, and a+c=r can obtain the radius r of the arc.

[0035] Working principle: when using the arc gauge to detect the workpiece to be detected, first, press the switch button 3, then ensure that the initial measurement value is zero by pressing the zero reset button 5, then install the push needle 7 on the lower part of the shell 1 to contact the workpiece to be detected, then extrude the push needle 7, and the push needle 7 moves upward in the inside of the shell 1 with the externally fixed upper and lower sliding blocks 8, and the upper and lower sliding blocks 8 extrude the spring I 9 sleeved on the upper part during movement, so that the spring I 9 is deformed, and at the same time, the spring I 9 provides a reaction force to make the push needle 7 tightly contact with the surface of the workpiece, then move the shell 1 with the push needle 7 on the surface of the workpiece, the arc detection gauge head 18 transmits the detection information to the magnetic grating ruler 10, the magnetic grating ruler 10 records the displacement change of the push needle 7 in real time, the magnetic grating reading head 11 reads the data and transmits it to the circuit board 13 for processing, the circuit board 13 has a Bluetooth transmission chip, as long as the computer end is inserted with a USB Bluetooth receiver, the measured data can be uploaded to the computer table in real time, and finally the result is displayed on the display screen 2 in real time, so that the arc detection of the workpiece is completed, realizing the detection of the arc of the workpiece, the spring I 9 provides pressure to make the push needle 7 tightly contact with the surface of the workpiece, reducing measurement error and ensuring accurate and reliable measurement results;

[0036] When the distance of the arc detection gauge head 18 needs to be adjusted, first, the two moving blocks 22 fixed outside are moved relative to the fixed rod 21, and the two insertion blocks 25 fixed outside are moved relative to the two moving blocks 22, the spring 24 fixed in the middle is pressed, and the spring 24 is deformed under the force, when the two insertion blocks 25 are separated from the inside of the two insertion holes 26, the guide block 20 moves with the arc detection gauge head 18, when the arc detection gauge head 18 moves to the appropriate position, the insertion block 25 is aligned with the hole in the outside of the adjusting block 19, then, the two horizontal rods 23 are loosened, the two insertion blocks 25 are inserted into the corresponding insertion holes 26 in the outside of the adjusting block 19 under the action of the spring 24, and the adjusting operation is completed, the distance of the arc detection gauge head 18 is adjusted, different sizes and shapes of workpieces can be flexibly adapted by adjusting the distance of the arc detection gauge head 18, the detection tool does not need to be replaced, and the universality and applicability of the equipment are improved.

[0037] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.

Claims

1. A digital display arc gauge for workpiece inspection, comprising a housing (1), characterized in that: The lower part of the outer shell (1) is provided with a detection component, the front side of the outer shell (1) is equipped with a display screen (2), the right side of the outer shell (1) is provided with an interface (14), the lower two sides of the outer shell (1) are fixedly connected with adjustment blocks (19), the two adjustment blocks (19) are slidably connected with guide blocks (20), the lower part of the two guide blocks (20) is equipped with an arc-shaped detection gauge head (18), and the adjustment block (19) is provided with a spacing adjustment component. The detection component includes a pusher (7), which is slidably connected to the lower part of the housing (1). An upper and lower slider (8) is fixedly connected to the upper part of the pusher (7). A spring (9) is sleeved on the upper part of the upper and lower slider (8). A magnetic grating reading head (11) is installed on the right side inside the housing (1). A magnetic grating ruler (10) is installed on the left side inside the upper and lower slider (8).

2. The digital display arc gauge for workpiece inspection according to claim 1, characterized in that: The spacing adjustment assembly includes a fixed rod (21), which is fixedly connected inside the guide block (20). Movable blocks (22) are slidably connected to both sides of the guide block (20). A second spring (24) is fixedly connected to the middle of the two movable blocks (22). The second spring (24) is sleeved on the outside of the fixed rod (21). An insert (25) is fixedly connected to the outside of the two movable blocks (22). A crossbar (23) is fixedly connected to the front side of the outside of the two movable blocks (22).

3. The digital display arc gauge for workpiece inspection according to claim 1, characterized in that: A switch button (3) is installed on the front side of the outer casing (1). A metric button (4) is provided on the right side of the switch button (3). A zeroing button (5) is installed on the right side of the metric button (4). A Bluetooth button (6) is installed on the right side of the zeroing button (5).

4. The digital display arc gauge for workpiece inspection according to claim 1, characterized in that: An aluminum battery (12) is installed in the middle of the outer casing (1), and a circuit board (13) is installed on the upper part of the outer casing (1). The circuit board (13) and the aluminum battery (12) are electrically connected.

5. A digital display arc gauge for workpiece inspection according to claim 1, characterized in that: The pusher (7) has a workpiece body (15) at its bottom, and the pusher (7) is used to detect the curvature of the workpiece body (15).

6. A digital display arc gauge for workpiece inspection according to claim 1, characterized in that: The digital display arc gauge for workpiece inspection also includes a horizontal zeroing block (16), which is used to zero the arc gauge.

7. A digital display arc gauge for workpiece inspection according to claim 2, characterized in that: The adjusting block (19) has insertion holes (26) on both sides inside, and the two insertion blocks (25) are inserted into the two insertion holes (26).

8. A digital display arc gauge for workpiece inspection according to claim 1, characterized in that: An indicator light (17) is installed on the left side of the outer casing (1).