Heat conduction material compression test equipment
By designing a thermally conductive material compression testing device, and using a driver and pressure sensor to detect the force on the lifting component, accurate compression testing of thermally conductive materials is achieved, solving the problem that existing equipment cannot provide accurate compression data and providing pressure data support.
Patent Information
- Application Number
- CN202520009572.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-01-02
AI Technical Summary
Existing compression testing equipment cannot accurately test the relationship between the compressibility and pressure of elastic thermal conductive materials, resulting in the inability to provide accurate compression test data. This makes it impossible for OEMs to provide the pressure required when the thermal conductive material sheet is compressed to a certain ratio, as well as the pressure design data for the screws that fix the heat dissipation module.
A thermally conductive material compression testing device was designed, including a testing platform, a compression device, and a data acquisition unit. The device drives the lifting component to move vertically through a driver, a pressure sensor detects the force on the lifting component, and the data acquisition unit reads the pressure value, thereby realizing accurate compression testing of the thermally conductive material.
It enables accurate testing of the stable pressure when thermally conductive materials are compressed to a certain amount, providing pressure data support for the application of thermally conductive material sheets and helping OEMs provide accurate data support for design schemes.
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Figure CN223897195U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thermally conductive material compression testing technology, and in particular to a thermally conductive material compression testing device. Background Technology
[0002] Compression testing of elastic thermally conductive materials requires plotting a curve showing the relationship between the material's compressibility and pressure. However, existing compression testing methods primarily utilize thermal conductivity meters and universal testing machines, neither of which can meet the demands of compressing elastic thermally conductive materials. When using a thermal conductivity meter, pressure is continuously applied to the material, and the percentage change in thickness is recorded to obtain accurate data. Furthermore, universal testing machines cannot provide the required pressure (pressure per square meter) to compress the material to a specific amount, making compression testing impossible. Therefore, existing compression testing equipment cannot provide the necessary accurate data, and consequently, cannot provide the OEM's design data on the pressure required to compress the thermally conductive material sheet to a certain percentage and the pressure borne by the screws securing the heat dissipation module. Utility Model Content
[0003] The purpose of this invention is to provide a thermally conductive material compression testing device that can accurately test the stable pressure required to compress the thermally conductive material to a certain amount, so as to provide pressure data for the application of thermally conductive material sheets, and thus provide accurate data support for the design scheme of OEMs.
[0004] To achieve the above objectives, this utility model discloses a thermally conductive material compression testing device, which includes:
[0005] The test platform is equipped with test positions for placing thermally conductive materials;
[0006] A compression device is provided on the test platform corresponding to the test position. The compression device includes a driver and a lifting component. The lifting component is fixedly connected to the driving end of the driver. The lifting component is provided with a pressure sensor. The driver is used to drive the lifting component to move vertically closer to or away from the test position. When the lifting component compresses the heat-conducting material in the test position, the pressure sensor is used to detect the magnitude of the force on the lifting component.
[0007] A data acquisition unit is communicatively connected to the pressure sensor. When the lifting component compresses the heat-conducting material in the test position, the data acquisition unit is used to read the pressure value detected by the pressure sensor.
[0008] Optionally, the driver includes a servo motor, a linear module, and a drive unit. The linear module includes a bracket, a screw, and a slider. The lifting component is fixedly connected to the slider, and the slider is slidably connected to a groove provided in the bracket. The slider has a through threaded hole. The screw is rotatably mounted on the bracket and threadedly connected to the slider through the threaded hole. The drive end of the servo motor is connected to the screw, and the control end of the servo motor is connected to the drive unit. The drive unit is used to control the servo motor to drive the screw to rotate, thereby driving the slider to move the lifting component vertically along the groove.
[0009] Optionally, the lifting component includes a connecting part, the pressure sensor, and a compression contact part. The pressure sensor is vertically adjustable and mounted on the bottom surface of the connecting part, and the compression contact part is vertically adjustable and mounted on the bottom surface of the pressure sensor.
[0010] Optionally, the bottom surface of the connecting part is provided with a first threaded hole, the top and bottom surfaces of the pressure sensor are provided with a first threaded post and a second threaded post, the fixed surface of the compression contact part is provided with a second threaded hole, and the first threaded post and the second threaded post are respectively threaded to the first threaded hole and the second threaded hole.
[0011] Optionally, the test position includes a test seat, the test seat is provided with a boss, and the end of the compression contact portion near the test seat is formed as a compression end, the radial dimension of the boss is the same as the radial dimension of the compression end.
[0012] Optionally, the thermally conductive material compression testing equipment also includes a controller and a display. The controller is connected to the driver, the data acquisition unit, and the display, respectively. The controller is used to control the distance by which the driver drives the lifting component to move vertically and to transmit the pressure value read by the data acquisition unit to the display for display.
[0013] This invention features a compression device that works in conjunction with a data acquisition unit to perform compression tests. The compression device is mounted on a test platform and includes a driver and a lifting component. The driver moves the lifting component vertically towards or away from the test position on the test platform where the thermally conductive material is placed. When the lifting component compresses the thermally conductive material in the test position, a pressure sensor mounted on the lifting component detects the magnitude of the force acting on it. The data acquisition unit reads the pressure values detected by the pressure sensor, thereby accurately testing the stable pressure required to compress the thermally conductive material to a certain amount. This provides pressure data for the application of thermally conductive material sheets and provides accurate data support for OEM design schemes. Attached Figure Description
[0014] Figure 1This is a three-dimensional structural diagram of the thermally conductive material compression testing device according to an embodiment of this utility model.
[0015] Figure 2 This is a schematic block diagram of a thermally conductive material compression testing device according to an embodiment of this utility model.
[0016] Figure 3 This is a three-dimensional structural diagram of the compression device and test seat in the thermally conductive material compression testing equipment according to an embodiment of this utility model.
[0017] Figure 4 This is a cross-sectional view of the compression device and test seat in the thermally conductive material compression testing equipment according to an embodiment of this utility model. Detailed Implementation
[0018] To explain in detail the technical content, structural features, objectives and effects of this utility model, the following description is provided in conjunction with the embodiments and accompanying drawings.
[0019] Please see Figures 1 to 4 This utility model discloses a thermally conductive material compression testing device, which includes:
[0020] Test platform 1, which is equipped with test positions 11 for placing thermally conductive materials;
[0021] Compression device 2 is set on test platform 1 corresponding to test position 11. Compression device 2 includes driver 21 and lifting component 22. Lifting component 22 is fixedly connected to the driving end of driver 21. Lifting component 22 is equipped with pressure sensor 23. Driver 21 is used to drive lifting component 22 to move vertically closer to or away from test position 11. When lifting component 22 compresses the heat-conducting material in test position 11, pressure sensor 23 is used to detect the magnitude of the force on lifting component 22.
[0022] Data acquisition unit 3 is connected to pressure sensor 23. When lifting component 22 compresses the heat-conducting material in test position 11, data acquisition unit 3 is used to read the pressure value detected by pressure sensor 23.
[0023] This utility model is equipped with a compression device 2 and a data acquisition device 3 to perform compression testing. The compression device 2 is set on the test platform 1 and includes a driver 21 and a lifting component 22. The driver 21 is used to drive the lifting component 22 to move vertically closer to or away from the test position 11 for placing the heat-conducting material set on the test platform 1. When the lifting component 22 compresses the heat-conducting material in the test position 11, the pressure sensor 23 set on the lifting component 22 can detect the magnitude of the force on the lifting component 22. The data acquisition device 3 is used to read the pressure value detected by the pressure sensor 23, thereby realizing the accurate test of the stable pressure required when the heat-conducting material is compressed to a certain amount, so as to provide pressure data for the application of heat-conducting material sheets and provide accurate data support for the design scheme of the OEM.
[0024] See Figures 1 to 4 The driver 21 includes a servo motor 211, a linear module 212, and a drive unit 213. The linear module 212 includes a bracket 2121, a screw 2122, and a slider 2123. The lifting component 22 is fixedly connected to the slider 2123. The slider 2123 is slidably connected to a groove 2124 provided in the bracket 2121. The slider 2123 is provided with a through threaded hole 2125. The screw 2122 is rotatably mounted on the bracket 2121 and threadedly connected to the slider 2123 through the threaded hole 2125. The drive end of the servo motor 211 is connected to the screw 2122, and the control end of the servo motor 211 is connected to the drive unit 213. The drive unit 213 is used to control the servo motor 211 to drive the screw 2122 to rotate, so as to drive the slider 2123 to move the lifting component 22 vertically along the groove 2124, which is beneficial to achieve precise compression control.
[0025] Specifically, in this embodiment, the drive unit 213 is a servo driver. The drive unit 213 controls the servo motor 211 to drive the screw 2122 to rotate, thereby realizing the lifting and lowering movement of the slider 2123, and thus realizing the control of the linear reciprocating motion of the lifting component 22, but is not limited thereto.
[0026] See Figures 1 to 4 The lifting component 22 includes a connecting part 221, a pressure sensor 23, and a compression contact part 222. The pressure sensor 23 is vertically adjustable and mounted on the bottom surface of the connecting part 221, and the compression contact part 222 is vertically adjustable and mounted on the bottom surface of the pressure sensor 23.
[0027] Furthermore, the bottom surface of the connecting part 221 is provided with a first threaded hole 2211, the top and bottom surfaces of the pressure sensor 23 are provided with a first threaded post 231 and a second threaded post 232, and the fixed surface of the compression contact part 222 is provided with a second threaded hole 2221. The first threaded post 231 and the second threaded post 232 are respectively threaded to the first threaded hole 2211 and the second threaded hole 2221, which is conducive to flexibly adjusting the height of the pressure sensor 23 and the compression contact part 222 according to the actual situation.
[0028] Furthermore, the test position 11 includes a test seat 111, the test seat 111 is provided with a boss 112, and the end of the compression contact portion 222 near the test seat 111 is formed as a compression end 2222, and the radial dimension of the boss 112 is the same as the radial dimension of the compression end 2222.
[0029] Specifically, in this embodiment, the radial diameter of the boss 112 of the test seat 111 is 28.66 (one square inch), but is not limited thereto.
[0030] See Figures 1 to 4 The thermally conductive material compression testing equipment also includes a controller 4 and a display 5. The controller 4 is connected to the driver 21, the data acquisition unit 3 and the display 5 respectively. The controller 4 is used to control the distance that the driver 21 drives the lifting component 22 to move vertically and to transmit the pressure value read by the data acquisition unit 3 to the display 5 for display.
[0031] Specifically, in this embodiment, the data acquisition device 3 is a PLC data acquisition card connected to the pressure sensor 23, and the controller 4 is a control PCB board. The thermal conductive material compression testing equipment controls the servo motor 211 through the drive unit 213 to drive the lifting component 22 equipped with the pressure sensor 23 to apply a certain pressure to the thermal conductive material placed on the test position 11, so that the thermal conductive material is compressed to a certain thickness. The high-speed data acquisition card is used to synchronously collect the displacement data of the lifting component 22 and the pressure data of the pressure sensor 23 in real time, so as to control the vertical displacement of the lifting component 22 and record the maximum pressure required to compress the thermal conductive material to a certain amount and the stable pressure required to maintain the thermal conductive material at a certain amount. The test data is used to generate (plot) a curve of pressure (the required maximum pressure and the stable pressure) versus compression amount (compression ratio), but it is not limited to this.
[0032] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Therefore, any equivalent variations made in accordance with the scope of the present utility model application shall still fall within the scope of the present utility model.
Claims
1. A thermally conductive material compression testing device, characterized in that, include: The test platform is equipped with test positions for placing thermally conductive materials; A compression device is provided on the test platform corresponding to the test position. The compression device includes a driver and a lifting component. The lifting component is fixedly connected to the driving end of the driver. The lifting component is provided with a pressure sensor. The driver is used to drive the lifting component to move vertically closer to or away from the test position. When the lifting component compresses the heat-conducting material in the test position, the pressure sensor is used to detect the magnitude of the force on the lifting component. A data acquisition unit is communicatively connected to the pressure sensor. When the lifting component compresses the heat-conducting material in the test position, the data acquisition unit is used to read the pressure value detected by the pressure sensor.
2. The thermally conductive material compression testing device according to claim 1, characterized in that, The driver includes a servo motor, a linear module, and a drive unit. The linear module includes a bracket, a screw, and a slider. The lifting component is fixedly connected to the slider, and the slider is slidably connected to a groove provided in the bracket. The slider has a through threaded hole. The screw is rotatably mounted on the bracket and threadedly connected to the slider through the threaded hole. The drive end of the servo motor is connected to the screw, and the control end of the servo motor is connected to the drive unit. The drive unit is used to control the servo motor to drive the screw to rotate, thereby driving the slider to move the lifting component vertically along the groove.
3. The thermally conductive material compression testing device according to claim 1, characterized in that, The lifting component includes a connecting part, the pressure sensor, and a compression contact part. The pressure sensor is vertically adjustable and mounted on the bottom surface of the connecting part, and the compression contact part is vertically adjustable and mounted on the bottom surface of the pressure sensor.
4. The thermally conductive material compression testing device according to claim 3, characterized in that, The bottom surface of the connecting part is provided with a first threaded hole, the top and bottom surfaces of the pressure sensor are provided with a first threaded post and a second threaded post, the fixed surface of the compression contact part is provided with a second threaded hole, and the first threaded post and the second threaded post are respectively threaded to the first threaded hole and the second threaded hole.
5. The thermally conductive material compression testing device according to claim 3, characterized in that, The test position includes a test seat, the test seat is provided with a boss, and the end of the compression contact portion near the test seat is formed as a compression end, the radial dimension of the boss is the same as the radial dimension of the compression end.
6. The thermally conductive material compression testing device according to claim 1, characterized in that, It also includes a controller and a display. The controller is connected to the driver, the data acquisition unit and the display respectively. The controller is used to control the distance that the driver drives the lifting component to move vertically and to transmit the pressure value read by the data acquisition unit to the display for display.