Reinforcing steel bar strength detector for hydraulic engineering quality detection
By designing and adjusting the components and bending test components, the problem that existing technologies can only detect steel bars of fixed lengths has been solved, enabling flexible detection of steel bars of different lengths and improving detection efficiency and adaptability.
Patent Information
- Application Number
- CN202423039071.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2034-12-10
AI Technical Summary
In existing technologies, steel bar detectors can only detect the bending degree of steel bars of a fixed length, which limits their application.
A steel bar strength tester for quality inspection in water conservancy projects was designed, comprising an adjustment component, a support component, and a bending test component. The spacing of the support component and the elongation pressure of the electric hydraulic cylinder are adjusted by a controller to achieve flexible bending strength testing of steel bars of different lengths.
It improves the flexibility and efficiency of testing, reduces limitations in use, and can adapt to the testing needs of steel bars of different lengths.
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Figure CN223897235U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of steel bar detection, in particular to a steel bar strength detector for water conservancy engineering quality detection. BACKGROUND
[0002] Steel bar refers to steel material for reinforced concrete and prestressed reinforced concrete, and its cross section is circular or square with rounded corners. Steel bars are often used in water conservancy projects. To ensure construction quality, steel bars are usually sampled and subjected to bending detection before use.
[0003] In the prior art, a patent document with publication number CN213875288U discloses a building steel bar quality bearing degree detector, which includes a base and a crossbeam. The crossbeam is supported by a support column above the base, and the support column is distributed on the lower sides of the crossbeam. The middle surface of the base is provided with a through opening, and the surfaces of the base on both sides of the through opening are provided with support plates. Steel bar grooves are formed in the support plates on both sides, and the steel bar grooves are equidistantly distributed between them. Electro-hydraulic push rods are fixed to the front and rear sides of the middle part of the crossbeam, and the electro-hydraulic push rods penetrate through the lower part of the crossbeam.
[0004] During use, it is found that the above-mentioned device can only detect the bending degree of steel bars with a fixed length, and has certain limitations in use. UTILITY MODEL CONTENTS
[0005] To solve the above technical problems, the utility model provides a steel bar strength detector for water conservancy engineering quality detection with reduced use limitations.
[0006] The steel bar strength detector for water conservancy engineering quality detection of the utility model includes a workbench and a controller. The front end of the workbench is provided with the controller. The workbench is also provided with an adjusting assembly, a support seat assembly, and a bending test assembly. The top end of the workbench is provided with the adjusting assembly, which is provided with two sets of support seat assemblies. The adjusting assembly is used for mirror image movement of the two sets of support seat assemblies. The top end of the workbench is provided with the bending test assembly. The adjusting assembly and the bending test assembly are electrically connected with the controller. During use, the distance between the two sets of support seat assemblies is adjusted by operating the adjusting assembly through the controller according to the length of the steel bar to be detected. After adjustment, the steel bar is placed on the two sets of support seat assemblies. Then, the bending strength of the steel bar is detected by operating the bending test assembly. The flexibility is improved, and the use limitations are reduced.
[0007] Preferably, the adjustment assembly includes a guide rod, a lead screw, a motor, a support plate, a motor base, and movable seats. A groove is provided at the top of the worktable, in which the guide rod is fixedly mounted and a set of lead screws is rotatably mounted. A support plate is provided at the right end of the worktable. The motor is mounted on the top of the support plate via a motor base, and the motor output end is connected to one end of the lead screw. Two sets of movable seats are threadedly connected to the lead screw and slidably connected to the guide rod. Each set of movable seats has a set of support seat assemblies at its top. In use, the motor is started by the controller according to the length of the reinforcing bar being detected, thereby allowing the lead screw to adjust the distance between the two sets of movable seats in cooperation with the two sets of guide rods, further adjusting the distance between the two sets of support seat assemblies, thus improving flexibility.
[0008] Preferably, the support assembly includes side plates, a rotating shaft, a support base, a positioning groove, and a counterweight. Two sets of side plates are mounted on the top of the movable base, and a rotating shaft rotatably connects the two sets of side plates. A support base is mounted on the rotating shaft, and a positioning groove is located on the top of the support base. A counterweight is located at the bottom of the support base, and the top of the support base is higher than the top of the side plates. In use, the positioning grooves on the two sets of support bases respectively position and support the reinforcing bars. When the reinforcing bars are bent under the action of the bending test assembly, the two sets of support bases adapt their angles with the cooperation of the corresponding rotating shafts, ensuring that the reinforcing bars and positioning grooves always maintain surface contact, reducing wear on the support bases caused by the reinforcing bars.
[0009] Preferably, the bending test assembly includes columns, a top plate, an electric hydraulic cylinder, a pressure head, and a lifting plate. Multiple sets of columns are installed at the top of the workbench, with the tops of each set connected to the bottom of the top plate. An electric hydraulic cylinder is installed at the top of the top plate, and a lifting plate is installed at the bottom moving end of the electric hydraulic cylinder. A pressure head is installed at the bottom of the lifting plate. The electric hydraulic cylinder is electrically connected to a controller. According to the test requirements, the controller adjusts the elongation pressure of the electric hydraulic cylinder, thereby causing the lifting plate to drive the pressure head to detect the bending of the reinforcing bar, improving testing efficiency.
[0010] Preferably, it also includes a guide rod, which is provided at the top of the lifting plate and is slidably connected to the top plate; the lifting plate drives the pressure head to move up and down stably under the guidance of the guide rod, thereby improving stability.
[0011] Preferably, the worktable also includes adjustable feet, with a set of adjustable feet provided at each of the four corners of the bottom of the worktable; the four sets of adjustable feet work together to provide stable support for the worktable and improve stability.
[0012] Preferably, it also includes a limiting plate, and the top of the movable seat is provided with a limiting plate; after the bending test of the steel bar is completed, the steel bar is removed, and the support seat will swing left and right during the recovery process with the cooperation of the rotating shaft and the counterweight. The limiting plate limits the swinging counterweight, and further makes the support seat quickly stop.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: When in use, according to the length of the reinforcing bar being tested, the spacing between the two sets of support base components is adjusted by operating the adjustment component through the controller. After the adjustment is completed, the reinforcing bar is placed on the two sets of support base components, and then the bending test component is operated to test the bending strength of the reinforcing bar, which improves flexibility and reduces the limitations of use. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the isometric structure of this utility model;
[0015] Figure 2 This is an exploded structural diagram of the present invention;
[0016] Figure 3 It is an enlarged structural diagram of the motor and optical rod, etc.
[0017] Figure 4 It is an enlarged structural diagram of the pressure head and top plate, etc.
[0018] Figure 5 This is an enlarged structural diagram of the support base and limiting plate, etc.
[0019] The following are labels in the attached diagram: 1. Workbench; 2. Controller; 3. Guide bar; 4. Lead screw; 5. Motor; 6. Support plate; 7. Motor base; 8. Moving base; 9. Side plate; 10. Rotary shaft; 11. Support base; 12. Positioning groove; 13. Counterweight; 14. Column; 15. Top plate; 16. Electric hydraulic cylinder; 17. Pressure head; 18. Lifting plate; 19. Guide bar; 20. Adjustable foot; 21. Limit plate. Detailed Implementation
[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.
[0021] Example 1
[0022] like Figure 1 and Figure 2 As shown, the steel reinforcement strength tester for water conservancy engineering quality testing of this utility model includes a base and a crossbeam. The crossbeam is supported on the top of the base by a column, and the column is distributed on both sides below the crossbeam. The middle surface of the base is provided with an opening, and the base surface on both sides of the opening is provided with a support plate. Steel reinforcement grooves are opened on both sides of the support plate. There are multiple steel reinforcement grooves, and the steel reinforcement grooves are evenly distributed. Electro-hydraulic push rods are fixed on the front and rear sides of the middle of the crossbeam, and the bottom of the electro-hydraulic push rods extends through to the bottom of the crossbeam.
[0023] likeFigure 2 and Figure 3 As shown, the adjustment assembly includes a linear guide bar 3, a lead screw 4, a motor 5, a support plate 6, a motor base 7, and a movable base 8. The top of the worktable 1 is provided with a groove, in which the linear guide bar 3 is fixedly installed and a set of lead screws 4 is rotatably installed. The right end of the worktable 1 is provided with a support plate 6. The motor 5 is installed on the top of the support plate 6 through the motor base 7. The output end of the motor 5 is connected to one end of the lead screw 4. The two sets of movable bases 8 are respectively threaded to the lead screw 4 and slidably connected to the linear guide bar 3. Each set of movable bases 8 is provided with a set of support base assemblies at its top.
[0024] like Figure 3 and Figure 5 As shown, the support assembly includes a side plate 9, a rotating shaft 10, a support base 11, a positioning groove 12, and a counterweight 13. The top of the movable seat 8 is provided with two sets of side plates 9, and a rotating shaft 10 is rotatably arranged between the two sets of side plates 9. The support base 11 is provided on the rotating shaft 10. The top of the support base 11 is provided with a positioning groove 12, and the bottom of the support base 11 is provided with a counterweight 13. The top of the support base 11 is higher than the top of the side plate 9.
[0025] In this embodiment, during use, the motor 5 is started by the controller 2 according to the length of the reinforcing bar being tested, so that the lead screw 4 adjusts the distance between the two sets of moving seats 8 with the cooperation of the two sets of optical rods 3, and further adjusts the distance between the two sets of support seat assemblies. Then, the bending test assembly is operated to test the bending strength of the reinforcing bar. When the reinforcing bar is bent under the action of the bending test assembly, the two sets of support seats 11 adapt to the angle under the cooperation of the corresponding rotating shafts 10, so that the reinforcing bar and the positioning groove 12 always maintain surface contact, reducing the wear of the reinforcing bar on the support seat 11.
[0026] Example 2
[0027] like Figure 1 and Figure 2 As shown, the steel reinforcement strength tester for water conservancy engineering quality testing of this utility model includes a base and a crossbeam. The crossbeam is supported on the top of the base by a column, and the column is distributed on both sides below the crossbeam. The middle surface of the base is provided with an opening, and the base surface on both sides of the opening is provided with a support plate. Steel reinforcement grooves are opened on both sides of the support plate. There are multiple steel reinforcement grooves, and the steel reinforcement grooves are evenly distributed. Electro-hydraulic push rods are fixed on the front and rear sides of the middle of the crossbeam, and the bottom of the electro-hydraulic push rods extends through to the bottom of the crossbeam.
[0028] like Figure 2 and Figure 3As shown, the adjustment assembly includes a linear guide bar 3, a lead screw 4, a motor 5, a support plate 6, a motor base 7, and a movable base 8. The top of the worktable 1 is provided with a groove, in which the linear guide bar 3 is fixedly installed and a set of lead screws 4 is rotatably installed. The right end of the worktable 1 is provided with a support plate 6. The motor 5 is installed on the top of the support plate 6 through the motor base 7. The output end of the motor 5 is connected to one end of the lead screw 4. The two sets of movable bases 8 are respectively threaded to the lead screw 4 and slidably connected to the linear guide bar 3. Each set of movable bases 8 is provided with a set of support base assemblies at its top.
[0029] like Figure 3 and Figure 5 As shown, the support assembly includes a side plate 9, a rotating shaft 10, a support base 11, a positioning groove 12, and a counterweight 13. The top of the movable seat 8 is provided with two sets of side plates 9, and a rotating shaft 10 is rotatably arranged between the two sets of side plates 9. The support base 11 is provided on the rotating shaft 10. The top of the support base 11 is provided with a positioning groove 12, and the bottom of the support base 11 is provided with a counterweight 13. The top of the support base 11 is higher than the top of the side plate 9.
[0030] like Figure 2 and Figure 4 As shown, the bending test assembly includes a column 14, a top plate 15, an electric hydraulic cylinder 16, a pressure head 17, and a lifting plate 18. The top of the workbench 1 is provided with multiple sets of columns 14, and the top of each set of columns 14 is connected to the bottom of the top plate 15. The top of the top plate 15 is provided with an electric hydraulic cylinder 16, and the bottom moving end of the electric hydraulic cylinder 16 is provided with a lifting plate 18. The bottom end of the lifting plate 18 is provided with a pressure head 17. The electric hydraulic cylinder 16 is electrically connected to the controller 2.
[0031] It also includes a light rod 19, adjustable feet 20 and a limiting plate 21. The top of the lifting plate 18 is provided with a light rod 19, which is slidably connected to the top plate 15. A set of adjustable feet 20 is provided at each of the four corners of the bottom of the workbench 1. The top of the movable seat 8 is provided with a limiting plate 21, and the two sets of limiting plates 21 are located between the two sets of counterweights 13.
[0032] In this embodiment, during use, the motor 5 is started by the controller 2 according to the length of the reinforcing bar to be tested, so that the lead screw 4 adjusts the distance between the two sets of moving seats 8 with the cooperation of the two sets of optical rods 3, and further adjusts the distance between the two sets of support seat assemblies. The extension pressure of the electric hydraulic cylinder 16 is adjusted by the controller 2, so that the lifting plate 18 drives the pressure head 17 to detect the bending degree of the reinforcing bar. When the reinforcing bar is bent under the action of the bending test assembly, the two sets of support seats 11 adapt to the angle under the cooperation of the corresponding rotating shafts 10, so that the reinforcing bar and the positioning groove 12 always maintain surface contact, reducing the wear of the reinforcing bar on the support seat 11.
[0033] The controller 2, motor 5, and electric hydraulic cylinder 16 of this utility model for testing the strength of steel bars in water conservancy projects are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0034] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A steel reinforcement strength tester for quality testing of water conservancy projects, comprising a workbench (1) and a controller (2), wherein the controller (2) is provided at the front end of the workbench (1), characterized in that, It also includes an adjustment component, a support base component and a bending test component. The top of the workbench (1) is provided with an adjustment component, and two sets of support base components are provided on the adjustment component. The adjustment component is used for the mirror movement of the two sets of support base components. The top of the workbench (1) is provided with a bending test component. Both the adjustment component and the bending test component are electrically connected to the controller (2). The adjustment assembly includes a light bar (3), a lead screw (4), a motor (5), a support plate (6), a motor seat (7), and a movable seat (8). The top of the worktable (1) is provided with a groove, in which the light bar (3) is fixedly installed and a set of lead screws (4) is rotatably installed. The right end of the worktable (1) is provided with a support plate (6). The motor (5) is installed on the top of the support plate (6) through the motor seat (7). The output end of the motor (5) is connected to one end of the lead screw (4). The two sets of movable seats (8) are threadedly connected to the lead screws (4) and slidably connected to the light bar (3). Each set of movable seats (8) is provided with a set of support seat assemblies at its top. It also includes a limiting plate (21), which is provided at the top of the movable seat (8).
2. The steel reinforcement strength tester for water conservancy engineering quality testing as described in claim 1, characterized in that, The support assembly includes a side plate (9), a rotating shaft (10), a support base (11), a positioning groove (12), and a counterweight (13). The top of the movable seat (8) is provided with two sets of side plates (9), and a rotating shaft (10) is rotatably provided between the two sets of side plates (9). The support base (11) is provided on the rotating shaft (10). The top of the support base (11) is provided with a positioning groove (12), and the bottom of the support base (11) is provided with a counterweight (13). The top of the support base (11) is higher than the top of the side plate (9).
3. The steel reinforcement strength tester for water conservancy engineering quality testing as described in claim 1, characterized in that, The bending test assembly includes columns (14), a top plate (15), an electric hydraulic cylinder (16), a pressure head (17), and a lifting plate (18). The top of the workbench (1) is provided with multiple sets of columns (14), and the top of each set of columns (14) is connected to the bottom of the top plate (15). The top of the top plate (15) is provided with an electric hydraulic cylinder (16), and the bottom moving end of the electric hydraulic cylinder (16) is provided with a lifting plate (18). The bottom end of the lifting plate (18) is provided with a pressure head (17). The electric hydraulic cylinder (16) is electrically connected to the controller (2).
4. The steel reinforcement strength tester for water conservancy engineering quality testing as described in claim 3, characterized in that, It also includes a light rod (19), which is provided at the top of the lifting plate (18) and is slidably connected to the top plate (15).
5. The steel reinforcement strength tester for water conservancy engineering quality testing as described in claim 1, characterized in that, It also includes adjustable feet (20), and a set of adjustable feet (20) is provided at the four corners of the bottom of the workbench (1).
Citation Information
Patent Citations
Construction steel bar quality bearing degree detector
CN213875288U