Electric bicycle charger with built-in safety isolation structure
By designing a built-in safety isolation structure in the electric bicycle charger, including an inner compartment, cooling fan, and ventilation vents, the problems of charger damage and uneven heat dissipation are solved, achieving multi-layer protection and uniform heat dissipation, and extending the charger's service life.
Patent Information
- Application Number
- CN202520352081.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-03
AI Technical Summary
Existing electric bicycle chargers are poorly protected during use, easily damaged, and lack effective protective measures.
An electric bicycle charger with a built-in safety isolation structure was designed, including a casing, an internal isolation component, a cooling fan, and a ventilation port. The circuit board is further protected by the internal casing, heat is dissipated by the cooling fan and the ventilation port, and the heat dissipation holes are sealed by a sealing plate to prevent dust, thus achieving multi-layer protection for the charger.
It effectively prevents external rainwater from entering and damaging the circuit board, avoids overheating of the charger, ensures uniform heat dissipation, extends service life, and prevents dust from entering and affecting use.
Smart Images

Figure CN223899495U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of charger technology, specifically to an electric bicycle charger with a built-in safety isolation structure. Background Technology
[0002] Electric bicycles are vehicles that use batteries as auxiliary power, building upon the basic structure of a regular bicycle by adding a motor, controller, battery, throttle, brake levers, and a display system. Electric bicycles have gained popularity due to their affordability, convenience, and environmental friendliness. Currently, electric bicycles require a dedicated charger for charging. This charger is specifically designed for the electric bicycle battery. Electric bicycles generally use a three-stage charger: a constant current stage, a constant voltage stage, and a trickle charge stage.
[0003] For example, the utility model with application number 202222169595.6 relates to the field of charger processing technology. This utility model uses a winding column connected to the lower surface of the charger body. The power cords on both sides of the charger body can be wound around the winding column. A placement plate is used to place the supporting connecting wires. The bolt passes through the inside of the fixing tube and rotates with the threaded hole to limit the connecting wires on the winding column, thereby achieving the effect of effectively processing the connecting wires on the electric bicycle charger. However, existing electric bicycle chargers only have outer shell protection during use, and the protection effect is not good, making the charger easy to be damaged.
[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided an electric bicycle charger with a built-in safety isolation structure. Utility Model Content
[0005] The purpose of this invention is to provide an electric bicycle charger with a built-in safety isolation structure to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an electric bicycle charger with a built-in safety isolation structure, comprising a casing and an inner isolation component. The inner wall of the casing is equipped with an inner support frame. The inner isolation component for the safe isolation of internal components is disposed inside the casing. The inner isolation component includes an inner partition box, an adjustment box, a cooling fan, an inner sub-box, and a ventilation opening. The adjustment box is disposed inside the inner partition box, and a cooling fan is disposed in the middle of the top of the adjustment box. The inner sub-box is connected inside the adjustment box, and a ventilation opening is provided on the side of the inner sub-box.
[0007] Furthermore, a top plate is installed at the upper end of the container, and limit plates are installed on both sides of the bottom inside the container.
[0008] Furthermore, a pad is installed in the middle of the bottom of the device box, and charging cables are installed at both ends of the device box.
[0009] Furthermore, the device box has heat dissipation holes on its front and rear sides, and the device box and the heat dissipation holes are an integrated structure.
[0010] Furthermore, a sealing plate is provided inside the heat dissipation hole, and the size of the sealing plate is larger than the size of the heat dissipation hole.
[0011] Furthermore, the surface of the sealing plate is provided with auxiliary components for auxiliary control, and the number of auxiliary components is set to two sets.
[0012] Furthermore, the auxiliary component includes a connecting rod and a rotating rod, and the rotating rod is installed at the end of the connecting rod.
[0013] Furthermore, the auxiliary component also includes a limiting frame and a control rod, with the limiting frame provided on the outside of the rotating rod and the control rod connected to the end of the rotating rod.
[0014] This utility model provides an electric bicycle charger with a built-in safety isolation structure, which has the following advantages:
[0015] 1. This utility model further divides the space inside the charger box by using an inner partition box, which provides a second layer of protection for the internal circuit board of the charger, preventing external rainwater from entering and damaging the circuit board. The adjustment box slides and adjusts the size of the circuit board according to the size of the circuit board. A cooling fan on one side rotates inside the charger to promote cooling and prevent the charger from overheating and affecting its use. The inner partition box and ventilation vents play a role in uniform airflow, making the heat dissipation inside the charger uniform.
[0016] 2. This utility model uses a limiting plate to limit the inner compartment, heat dissipation holes for dissipating heat from inside the charger, and an inner support frame that contacts the side surface of the inner compartment to provide support, further limiting the inner compartment. The sealing plate blocks the heat dissipation holes when the charger is not in use, preventing dust from entering the compartment and affecting its lifespan. The connecting rod and rotating rod adjust the position of the sealing plate to open and close the heat dissipation holes, and the limiting frame allows for directional movement of the connecting rod and rotating rod. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall disassembled structure of an electric bicycle charger with a built-in safety isolation structure according to the present invention;
[0018] Figure 2 This is a schematic diagram of the overall assembly structure of an electric bicycle charger with a built-in safety isolation structure according to this utility model;
[0019] Figure 3This is a schematic diagram of the auxiliary component structure of an electric bicycle charger with a built-in safety isolation structure according to this utility model.
[0020] In the diagram: 1. Container box; 2. Inner support frame; 3. Inner isolation assembly; 301. Inner partition box; 302. Adjustment box; 303. Cooling fan; 304. Inner sub-box; 305. Ventilation vent; 4. Top plate; 5. Limiting plate; 6. Pad plate; 7. Charging cable; 8. Heat dissipation hole; 9. Sealing plate; 10. Auxiliary assembly; 1001. Connecting rod; 1002. Rotating rod; 1003. Limiting frame; 1004. Control rod. Detailed Implementation
[0021] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0022] like Figure 1 and Figure 2 As shown, an electric bicycle charger with a built-in safety isolation structure includes a housing 1 and an inner isolation component 3. An inner support frame 2 is installed on the inner wall of the housing 1. The inner support frame 2 contacts the side surface of the inner partition box 301, providing a supporting function and further limiting the inner partition box 301. The inner isolation component 3, used for the safe isolation of internal components, is disposed inside the housing 1. The inner isolation component 3 includes an inner partition box 301, an adjusting box 302, a cooling fan 303, an inner divider box 304, and a ventilation opening 305. The adjusting box 302 is disposed inside the inner partition box 301. The inner partition box 301 further divides the space inside the housing 1, providing additional protection for the internal circuit board of the charger and preventing external rainwater from entering and damaging the circuit board. The adjusting box 302 slides inside the inner partition box 301 according to the size of the circuit board. The size is adjustable, and a cooling fan 303 is provided in the middle of the top of the adjustment box 302. The cooling fan 303 on one side rotates inside the charger to promote cooling and prevent the charger from overheating and affecting its use. An inner compartment 304 is connected inside the adjustment box 302. The inner compartment 304 and the ventilation port 305 play a role in equalizing airflow and making the heat dissipation inside the charger even. The inner compartment 304 has a ventilation port 305 on its side. A top plate 4 is installed at the top of the device box 1, and limit plates 5 are installed on both sides of the bottom inside the device box 1. The limit plates 5 play a role in limiting the inner compartment 301. A pad plate 6 is installed in the middle of the bottom inside the device box 1, and charging cables 7 are installed at both ends of the outside of the device box 1. Heat dissipation holes 8 are opened on the front and rear sides of the device box 1. The heat dissipation holes 8 are used to dissipate the heat inside the charger. The device box 1 and the heat dissipation holes 8 are an integrated structure.
[0023] like Figure 3As shown, a sealing plate 9 is provided inside the heat dissipation hole 8. The sealing plate 9 seals the heat dissipation hole 8 when the charger is not in use, preventing dust from entering the casing 1 and affecting its service life. The size of the sealing plate 9 is larger than the size of the heat dissipation hole 8. An auxiliary component 10 for auxiliary control is provided on the surface of the sealing plate 9. There are two sets of auxiliary components 10. The auxiliary component 10 includes a connecting rod 1001 and a rotating rod 1002. The rotating rod 1002 is installed at the end of the connecting rod 1001. The connecting rod 1001 and the rotating rod 1002 adjust the position of the sealing plate 9 to open and close the heat dissipation hole 8. The auxiliary component 10 also includes a limiting frame 1003 and a control rod 1004. The limiting frame 1003 is provided on the outside of the rotating rod 1002. The limiting frame 1003 allows the connecting rod 1001 and the rotating rod 1002 to move in a directional manner. The control rod 1004 is connected to the end of the rotating rod 1002.
[0024] In summary, this electric bicycle charger with a built-in safety isolation structure is first based on... Figures 1-3 The structure shown allows the internal circuit board and other components of the charger to be installed inside the inner compartment 301. During installation, the adjusting box 302 slides inside the inner compartment 301 to adjust the size according to the circuit board dimensions. At this time, the inner compartment 301 further divides the space inside the charger box 1, providing additional protection for the internal circuit board and preventing damage from external rainwater. When the charging box is in use, a cooling fan 303 on one side rotates inside the charger to promote cooling and prevent overheating, which could affect its use. The inner compartment 304 and the... Vent 305 serves to distribute airflow evenly, ensuring uniform heat dissipation inside the charger. The hot air generated during charger use is then exhausted through the heat dissipation hole 8 on the side of the charger box 1. To exhaust the hot air, the control lever 1004 must be held to rotate the rotating rod 1002 and make the connecting rod 1001 horizontal. Then, the connecting rod 1001 is pushed to move the sealing plate 9 towards the inward support frame 2. The heat dissipation hole 8 is connected to the inside of the charger box 1 for heat dissipation. When not in use, the sealing plate 9 seals the heat dissipation hole 8 to prevent dust from entering the charger box 1 and affecting its service life.
[0025] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. An electric bicycle charger with a built-in safety isolation structure, comprising a housing (1) and an internal isolation component (3), characterized in that, The inner wall of the container (1) is equipped with an inner support frame (2). The inner isolation assembly (3) for the safe isolation of internal components is located inside the container (1). The inner isolation assembly (3) includes an inner partition box (301), an adjustment box (302), a cooling fan (303), an inner sub-box (304), and a vent (305). The inner partition box (301) is equipped with an adjustment box (302), and a cooling fan (303) is located in the middle of the top of the adjustment box (302). The inner sub-box (304) is connected inside the adjustment box (302), and a vent (305) is provided on the side of the inner sub-box (304).
2. The electric bicycle charger with a built-in safety isolation structure according to claim 1, characterized in that, The upper end of the container (1) is equipped with a top plate (4), and the two sides of the bottom inside the container (1) are equipped with limit plates (5).
3. The electric bicycle charger with a built-in safety isolation structure according to claim 1, characterized in that, A pad (6) is installed in the middle of the bottom of the device box (1), and charging cables (7) are installed at both ends of the device box (1).
4. The electric bicycle charger with a built-in safety isolation structure according to claim 1, characterized in that, The device box (1) has heat dissipation holes (8) on its front and rear sides, and the device box (1) and the heat dissipation holes (8) are an integrated structure.
5. The electric bicycle charger with a built-in safety isolation structure according to claim 4, characterized in that, The heat dissipation hole (8) is provided with a sealing plate (9), and the size of the sealing plate (9) is larger than the size of the heat dissipation hole (8).
6. The electric bicycle charger with a built-in safety isolation structure according to claim 5, characterized in that, The surface of the sealing plate (9) is provided with auxiliary components (10) for auxiliary control, and the number of auxiliary components (10) is set to two sets.
7. An electric bicycle charger with a built-in safety isolation structure according to claim 6, characterized in that, The auxiliary component (10) includes a connecting rod (1001) and a rotating rod (1002), and the rotating rod (1002) is installed at the end of the connecting rod (1001).
8. An electric bicycle charger with a built-in safety isolation structure according to claim 7, characterized in that, The auxiliary component (10) also includes a limiting frame (1003) and a control rod (1004). The limiting frame (1003) is provided on the outside of the rotating rod (1002), and the control rod (1004) is connected to the end of the rotating rod (1002).
Citation Information
Patent Citations
Electric bicycle charger
CN217944930U