Full-automatic packaging production line

Abstract

The full-automatic packaging production line comprises a plate material box discharging machine, a screening machine, a first lightening testing machine, a first turning machine and a first defective product receiving line, a surface coating machine is arranged at the other end of the full-automatic packaging production line, and a film sticking machine is arranged at one end of the surface coating machine. A material box receiving line, a defoaming machine, a material box discharging line, a second lightening testing machine and a second turning machine are arranged at one end of the film sticking machine, a second defective product receiving line is arranged at one end of the second turning machine, and a first transplanting machine is arranged at the other end of the second turning machine; one end of the first transplanting machine is provided with a UV tunnel furnace, a second transplanting machine, a first temporary storage machine, a rough cutting machine, a plate turnover machine, a second temporary storage machine, a fine cutting machine, a cleaning machine and a good product box receiving machine; the full-automatic packaging production line provided by the utility model aims to realize full-automatic packaging production of plates in the field of semiconductors, greatly improve the production efficiency and improve the production yield.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of full -automatic packaging production line of semiconductor field board material, especially relates to a full -automatic packaging production line. BACKGROUND

[0002] The semiconductor field board material is for example silicon wafer substrate, gallium nitride substrate, ceramic substrate, glass substrate (LED display module, etc.), flexible substrate, packaging substrate (PCB packaging board, etc.) and the like.

[0003] When the semiconductor field board material is produced and manufactured, the board material needs to be screened first, and then the semiconductor board material is coated on the top surface, pasted with a film (pasted with a curing film, pasted with a glue film, pasted with a semi-cured sheet, etc.), degassed, UV cured, cut into the size required by the customer, and cleaned.

[0004] However, the current automatic packaging production line of semiconductor field board material is for example:

[0005] 1. A Chinese invention patent application with the patent document number CN115230134A and the patent name of a full-automatic MINI LED packaging film pasting production line;

[0006] 2. A Chinese invention patent application with the patent document number CN115020390A and the patent name of a COB packaging mode;

[0007] Among them, taking the first patent document as an example, the prior art of a full-automatic MINI LED packaging film pasting production line discloses one kind of general automatic packaging production line of semiconductor field board material, but this type of automatic packaging production line still has the following defects:

[0008] 1. The automatic packaging production line still has the defect of not being able to realize the full-automatic packaging of the semiconductor field board material (incomplete function), which leads to the disadvantages of low production yield and low production efficiency, and the reasons are as follows:

[0009] ①There is no screening function for the board material in the early stage, and if there is a defective product in the board material, the defective product will normally participate in the subsequent process task, which will lead to low production yield and low production efficiency;

[0010] ②Further, there is no separate defective product collection line on the light test machine, at this time, either manually collect the defective product to realize full-automatic packaging, or let the defective product continue to participate in the subsequent process task, which leads to low production yield and low production efficiency;

[0011] ③, the late cutting plate and cleaning function loss, can not realize full-automatic packaging, subsequent need to cut plate and cleaning alone, resulting in low production yield, low production efficiency, affect the customer goods, the customer experience is poor;

[0012] 2、the defoaming machine of the automatic packaging production line can only receive one workpiece for defoaming at a time, since the defoaming machine needs a certain vacuum defoaming time, which will result in extremely low production efficiency of the whole line, which is specifically embodied as follows:

[0013] The

[0088] paragraph of the patent document is recorded: in some embodiments, further comprising a lifting conveyor, the lifting conveyor comprises a left lifting conveyor and a right lifting conveyor, the left lifting conveyor is arranged on the left side of the defoaming machine. For receiving the workpiece output by the LED packaging machine, and conveying the workpiece to the defoaming machine for defoaming treatment, the right lifting conveyor is arranged on the right side of the defoaming machine, for receiving the workpiece output by the defoaming machine, the LED packaging machine can only package the top of one LED at a time, the lifting conveyor has no LED stacking function, this record shows that the defoaming machine of the production line can only defoam one workpiece at a time, which results in that most of the time of the whole production line is waiting for the defoaming machine to work, and other machines are in idle state, which seriously affects the production efficiency.

[0014] 3、With 2 same reason, the UV curing machine of the production line can only receive one workpiece for UV curing at a time, which results in low production efficiency of the whole line.

[0015] 4、The automatic packaging production line loads and unloads one workpiece, which is low in production efficiency and high in labor intensity. Practical new type content

[0016] The utility model aims at overcoming the above-mentioned defects in the prior art, and provides a full-automatic packaging production line, which is used for realizing full-automatic packaging production of plate materials in the field of semiconductors, improving production efficiency and improving production yield.

[0017] In order to achieve the above object, the utility model provides a full -automatic packaging production line, including the plate material box out -of -stock machine, the plate material box out -of -stock machine one end is equipped with the screening machine, screening machine one end is equipped with first point bright test machine, first point bright test machine one end is equipped with first corner machine, first corner machine one end is equipped with first defective product collection line, the other end is equipped with surface coating machine, surface coating machine one end is equipped with film laminating machine, film laminating machine one end is equipped with box collection line, the box collection line one end is equipped with defoaming machine, defoaming machine one end is equipped with box out -of -stock line, the box out -of -stock line one end is equipped with second point bright test machine, second point bright test machine one end is equipped with second corner machine, second corner machine one end is equipped with second defective product collection line, the other end is equipped with first transplanting machine, first transplanting machine one end is equipped with UV tunnel furnace, UV tunnel furnace one end is equipped with second transplanting machine, second transplanting machine one end is equipped with first temporary storage machine, second transplanting machine one end is equipped with rough cutting machine, rough cutting machine one end is equipped with plate turnover machine, plate turnover machine one end is equipped with second temporary storage machine, second temporary storage machine one end is equipped with fine cutting machine, fine cutting machine one end is equipped with cleaning machine, cleaning machine one end is equipped with good product box collection machine.

[0018] As preferred, the plate material box out-of-stock machine comprises an out-of-stock belt for transporting the box storing the plate material, a recycling belt installed above the out-of-stock belt, an out-of-stock lifting platform installed at one end between the out-of-stock belt and the recycling belt and used for placing the box, and a first lifting driving module installed at one side of the out-of-stock lifting platform, wherein one end of the out-of-stock lifting platform is provided with a first out-of-stock cylinder for pushing the topmost plate material in the box into the screening machine.

[0019] The good product box collection machine comprises a collection lifting platform installed at the rear end of the cleaning machine, a box installed on the collection lifting platform, a second lifting driving module installed at one side of the collection lifting platform, an out-of-stock belt installed at one end of the collection lifting platform and used for feeding the empty box, and a recycling belt installed below the out-of-stock belt.

[0020] As preferred, the screening machine comprises a screening input belt installed at the rear end of the plate material box out-of-stock machine, a screening output belt installed at the front end of the first point bright test machine, and a rolling roller installed between the screening input belt and the screening output belt, wherein the rolling roller is used for pre-pressing the plate material in the semiconductor field so as to facilitate the first point bright test machine to test whether the plate material in the semiconductor field is defective.

[0021] As preferred, the first defective product collection line comprises a first defective product storage machine installed at one end of the first corner machine, a first point bright repair machine installed at one end of the first defective product storage machine, and a first defective product box collection machine installed at one end of the first point bright repair machine.

[0022] Preferably, a preheating storage machine is installed between the topcoat machine and the film applicator.

[0023] Preferably, the material box receiving line includes a material box receiving machine for defoamed boards installed at the rear end of the laminating machine, a first conveyor installed at one end of the material box receiving machine for defoamed boards, and a first lifting conveyor installed at one end of the first conveyor.

[0024] Preferably, the degassing machine has a degassing chamber inside, and a linear transport module is installed on the degassing chamber. The first lifting transport machine is used to transport the material box of the board to be degassed to the linear transport module.

[0025] Preferably, the material box discharge line includes a second lifting conveyor installed at the rear end of the degassing machine, a second conveyor installed at one end of the second lifting conveyor, and a degassed board material box discharge machine installed at one end of the second conveyor.

[0026] Preferably, the second defective product receiving line includes a film-tearing machine installed at one end of the second corner machine, a second defective product storage machine installed at one end of the film-tearing machine, a second lighting rework machine installed at one end of the second defective product storage machine, and a second defective product box receiving machine installed at one end of the second lighting rework machine.

[0027] Preferably, the UV tunnel oven includes several UV tunnel transport lines that are respectively coordinated with the first transplanter and the second transplanter.

[0028] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0029] 1. The working process of this utility model is as follows: sheet material box feeding machine → screening machine → first lighting test machine → first corner turning machine → < first defective product receiving line or top coating machine>, top coating machine → film laminating machine → material box receiving line → debubbling machine → material box feeding line → second lighting test machine → second corner turning machine → < second defective product receiving line or first transplanting machine>, first transplanting machine → UV tunnel oven → second transplanting machine → first temporary storage machine → rough cutting machine → flipping machine → second temporary storage machine → fine cutting machine → cleaning machine → good product material box receiving machine.

[0030] 2. The advantages of the above workflow are as follows:

[0031] ①. During material loading, the material box containing a pile of sheet metal can be placed onto the sheet metal box discharge machine. The discharge machine then transports the sheet metal pieces from the box one by one to the screening machine.

[0032] Similarly, during the unloading process, the good product receiving machine can place the good products conveyed by the washing machine one by one into the receiving box, and then collect the receiving box containing a pile of good products.

[0033] This setup effectively improves material loading and unloading efficiency, thereby increasing production efficiency and reducing manual labor intensity.

[0034] ②. By using the sheet metal box discharge machine -> screening machine, the sheet metal is pre-pressed and screened in the early stage, which makes it easier to find defective products in the early stage, thereby improving the production yield and increasing production efficiency;

[0035] ③. After the initial screening machine, add: -> First lighting test machine -> First corner turning machine -> -> First defective product receiving line or top coating machine. For defective products detected in the initial stage, the first defective product receiving line can automatically collect them.

[0036] Following the second lighting test machine in the mid-term, add a second corner machine, a second defective product receiving line, or a first transfer machine. For defective products detected in the mid-term, the second defective product receiving line can automatically collect them.

[0037] This setup effectively avoids manual intervention in the testing machine's recycling of defective products, improving the automation level of the production line, increasing production efficiency, and raising the production yield.

[0038] ④. The workflow of the degassing machine is as follows: film applicator → material box receiving line → degassing machine → material box discharging line → second lighting test machine.

[0039] In the process of laminating machine → material box receiving line → degassing machine, the principle of the material box receiving line is the same as that of the good product material box receiving line. That is, the material box receiving line puts the laminating machine's boards one by one into the material box, and then puts the material box into the degassing machine. This setting allows the degassing machine to degas a batch of boards in one material box at a time, which greatly improves production efficiency. At the same time, a longer degassing and pressure holding time can be set. This time will not affect the operation of other equipment on the production line, nor will it cause other equipment to be in an idle state, and it can also improve the degassing quality.

[0040] ⑤. The workflow of the UV tunnel oven is as follows: Second corner machine → First transplanter → UV tunnel oven → Second transplanter → First temporary storage machine, where...

[0041] In the process of second corner machine → first transfer machine → UV tunnel oven, the first transfer machine is used to receive one sheet after another from the second corner machine, and then transport several sheets in parallel into the UV tunnel oven for UV curing. The working principle of the second transfer machine is the opposite of that of the first transfer machine. This setting is to improve the UV curing efficiency of the UV tunnel oven, thereby improving production efficiency.

[0042] ⑥. Add cutting and cleaning functions after the UV tunnel oven, that is, add UV tunnel oven → second transfer machine → first temporary storage machine → rough cutter → flipping machine → second temporary storage machine → fine cutter → cleaning machine → good product box receiving machine. This realizes the function of fully automated packaging of semiconductor boards. Customers can place customized orders and use this production line to directly generate good finished products from substrate feeding, screening, top coating, film application, debubbling, UV curing, cutting and cleaning without the need for further processing. This greatly saves customers' receiving time, improves customer experience, and increases production yield and efficiency.

[0043] 3. In summary, the purpose of the fully automated packaging production line provided by this utility model is to realize the fully automated packaging production of semiconductor boards, greatly improving production efficiency and yield. Attached Figure Description

[0044] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0045] Figure 1 This is a schematic diagram of the structure of the sheet material box discharging machine and the good product material box receiving machine provided in the embodiments of this utility model;

[0046] Figure 2 This is a schematic diagram of the structure of a fully automated packaging production line provided by an embodiment of this utility model;

[0047] Figure 3 It is about Figure 2 A schematic diagram of the local region structure pointed to by the letter A in the middle;

[0048] Figure 4 It is about Figure 2 A schematic diagram of the local region structure pointed to by the letter B in the middle;

[0049] Figure 5 It is about Figure 2 A schematic diagram of the local region structure pointed to by the letter C;

[0050] Figure 6 This is a schematic diagram of the first part of the engineering process principle of a fully automated packaging production line provided by an embodiment of this utility model;

[0051] Figure 7 This is a schematic diagram of the second part of the engineering process principle of a fully automated packaging production line provided by an embodiment of this utility model, wherein, Figure 6The letter D in Figure 7 The letters in the text are connected together in a corresponding manner.

[0052] The diagram includes:

[0053] 11. Sheet material box discharge machine; 111. Discharge belt; 112. Recycling belt; 113. Discharge lifting platform; 114. First lifting drive module; 12. Screening machine; 13. First lighting test machine; 14. First corner machine; 15. First defective product receiving line; 151. First defective product board storage machine; 152. First lighting rework machine; 153. First defective product box receiving machine; 16. Topcoat machine; 17. Preheating temporary storage machine; 18. Film laminating machine; 19. Box receiving line; 191. Sheet material box receiving machine for defoaming; 192. First conveyor; 193. First lifting conveyor; 20. Defoaming machine; 21. Box discharge line; 211. Second lifting conveyor; 2 12. Second conveyor; 213. Defoamed board material box discharge machine; 22. Second lighting test machine; 23. Second corner machine; 24. Second defective product receiving line; 241. Film tearing machine; 242. Second defective product storage machine; 243. Second lighting rework machine; 244. Second defective product box receiving machine; 25. First transplanting machine; 26. UV tunnel oven; 27. Second transplanting machine; 28. First temporary storage machine; 29. ​​Rough cutter; 30. Flipping machine; 31. Second temporary storage machine; 32. Fine cutter; 33. Washing machine; 34. Good product box receiving machine; 341. Receiving lifting platform; 342. Second lifting drive module; 343. Feeding belt; 344. Receiving belt. Detailed Implementation

[0054] The technical solution of this embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiment is one embodiment of the present invention, and not all embodiments thereof. Based on this embodiment of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0055] Please see Figures 1 to 7This utility model provides a fully automated packaging production line, comprising a board / box ejector 11, a screening machine 12 at one end of the board / box ejector 11, a first illumination tester 13 at one end of the screening machine 12, a first cornering machine 14 at one end of the first illumination tester 13, a first defective product receiving line 15 at one end of the first cornering machine 14, and a topcoat machine 16 at the other end of the topcoat machine 16, a film applicator 18 at one end of the topcoat machine 16, a box receiving line 19 at one end of the film applicator 18, a debubbling machine 20 at one end of the box receiving line 19, a box ejector 21 at one end of the debubbling machine 20, and a second point... The second lighting tester 22 is equipped with a second corner machine 23 at one end, a second defective product receiving line 24 at one end of the second corner machine 23, and a first transplanter 25 at the other end. A UV tunnel oven 26 is installed at one end of the first transplanter 25, a second transplanter 27 is installed at one end of the UV tunnel oven 26, a first temporary storage machine 28 is installed at one end of the second transplanter 27, a rough cutter 29 is installed at one end of the second transplanter 27, a flipper 30 is installed at one end of the rough cutter 29, a second temporary storage machine 31 is installed at one end of the flipper 30, a fine cutter 32 is installed at one end of the second temporary storage machine 31, a washing machine 33 is installed at one end of the fine cutter 32, and a good product material box receiving machine 34 is installed at one end of the washing machine 33.

[0056] Its workflow is as follows:

[0057] Sheet material box discharge machine 11 → Screening machine 12 → First lighting test machine 13 → First corner machine 14 → < First defective product receiving line 15 or top coating machine 16>, Top coating machine 16 → Film laminating machine 18 → Material box receiving line 19 → Debubbling machine 20 → Material box discharge line 21 → Second lighting test machine 22 → Second corner machine 23 → < Second defective product receiving line 24 or First transplanting machine 25>, First transplanting machine 25 → UV tunnel oven 26 → Second transplanting machine 27 → First temporary storage machine 28 → Rough cutter 29 → Flipping machine 30 → Second temporary storage machine 31 → Fine cutter 32 → Washing machine 33 → Good product material box receiving machine 34.

[0058] The above workflow will be explained and analyzed one by one, as detailed below:

[0059] First:

[0060] The sheet metal box discharge machine 11 includes a discharge belt 111 for transporting the box containing sheet metal, a recycling belt 112 installed above the discharge belt 111, a discharge lifting platform 113 installed at one end between the feeding belt 343 and the recycling belt 112 for placing the box, and a first lifting drive module 114 installed on one side of the discharge lifting platform 113. One end of the discharge lifting platform 113 is equipped with a first discharge cylinder (not shown in the figure) for pushing the top sheet metal in the box into the screening machine 12.

[0061] The working principle of the sheet metal box discharge machine 11 is as follows: When feeding, the box containing a pile of sheet metal is placed in the discharge belt 111. The discharge belt 111 transports the box to the discharge lifting platform 113. The first lifting drive module 114 drives the discharge lifting platform 113 to rise one level. The first discharge cylinder pushes the top sheet metal in the box onto the screening input belt of the screening machine 12. After the box has finished discharging, the box is transported and recycled by the recycling belt 112.

[0062] The function of the sheet metal box feeding machine 11 is to improve feeding efficiency, thereby increasing production efficiency and reducing the intensity of repetitive manual labor.

[0063] second:

[0064] The screening machine 12 includes a screening input belt (not shown in the figure) installed at the rear end of the material box discharge machine, a screening output belt (not shown in the figure) installed at the front end of the first lighting test machine 13, and a rolling roller (not shown in the figure) installed between the screening input belt and the screening output belt. The rolling roller is used to pre-press the semiconductor board material so that the first lighting test machine 13 can test whether the semiconductor board material is defective.

[0065] The working principle of the screening machine 12 is as follows: the plate is pre-pressed by the rolling roller. If there are loose or poorly welded parts on the plate, the pre-pressing can screen out such defective products, so that the defective products cannot pass the test of the first lighting test machine 13.

[0066] third:

[0067] Screening machine 12 → First lighting test machine 13 → First corner machine 14 → First defective product receiving line 15 or top coating machine 16 > Top coating machine 16

[0068] The first lighting tester 13 is existing technology. Its function is to perform lighting tests on the pre-pressed sheet material screened by the screening machine 12, and send the defective or good product signal of the lighting test to the first corner machine 14.

[0069] The first corner machine 14 is existing technology, for example, it is a Chinese utility model patent with patent document number: CN221418774U and patent name: a corner machine of a film application equipment. When the first lighting test machine 13 detects a defective product, the first corner machine 14 transports the board to the first defective product receiving line 15. When the first lighting test machine 13 detects a good product, the first corner machine 14 transports the board to the topcoat machine 16.

[0070] The first defective product receiving line 15 includes a first defective product storage machine 151 installed at one end of the first corner machine 14, a first lighting rework machine 152 installed at one end of the first defective product storage machine 151, and a first defective product box receiving machine 153 installed at one end of the first lighting rework machine 152.

[0071] Among them, the first defective product storage machine 151 is existing technology, such as the Chinese utility model patent with patent document number: CN221643730U and patent name: a temporary storage machine for a film application device. The first defective product storage machine 151 is used to store defective products transported from the first corner machine 14.

[0072] Among them, the first lighting rework machine 152 is existing technology, and the first lighting rework machine 152 is used for testing and repairing defective products by lighting them up again;

[0073] Among them, the first defective product box receiving machine 153 and the good product box receiving machine 34 have the same structure. The first defective product box receiving machine 153 is used to put the defective products returned from the first lighting rework machine 152 into the box one by one, and to collect the box containing a batch of defective products.

[0074] fourth:

[0075] The topcoat machine 16 includes a paint nozzle with three-dimensional motion, and the topcoat machine 16 is used to apply paint to the top surface of the board.

[0076] fifth:

[0077] A preheating storage machine 17 is installed between the topcoat machine 16 and the film applicator 18, i.e., topcoat machine 16 → preheating storage machine 17 → film applicator 18.

[0078] The preheating storage machine 17 includes the structure of the Chinese utility model patent with patent document number CN221643730U and patent name: a storage machine for a film application device. Based on this, a PCT heating rod is added inside the storage machine to preheat the board material, heat cure the coating after the topcoat machine 16, and facilitate the subsequent film application by the film application machine 18.

[0079] sixth:

[0080] The film applicator 18 is a Chinese invention patent with patent document number CN114043735B and patent name: A MINI LED encapsulation film applicator 18 and its usage method. The function of the film applicator 18 is to apply film to the top of the board.

[0081] seventh:

[0082] The specific structure of the material box receiving line 19 → degassing machine 20 → material box discharge line 21 is as follows:

[0083] The material box receiving line 19 includes a material box receiving machine 191 for defoaming board material installed at the rear end of the film laminator 18, a first conveyor 192 installed at one end of the material box receiving machine 191 for defoaming board material material, and a first lifting conveyor 193 installed at one end of the first conveyor 192.

[0084] The degassing machine 20 has a degassing chamber (not shown in the attached drawings) inside, and a linear transport module (not shown in the attached drawings) is installed on the degassing chamber. The first lifting transport machine 193 is used to transport the material box of the degassing plate to the linear transport module.

[0085] The material box discharge line 21 includes a second lifting conveyor 211 installed at the rear end of the degassing machine 20, a second conveyor 212 installed at one end of the second lifting conveyor 211, and a degassed plate material box discharge machine 213 installed at one end of the second conveyor 212.

[0086] The working principle of the material box receiving line 19 → degassing machine 20 → material box discharging line 21 is as follows:

[0087] The structure of the defoaming board material box receiving machine 191 is the same as that of the good product material box receiving machine 34. That is, the board material of the film applicator 18 is put into the material box one by one. The material box is transported by the first conveyor 192 to the first lifting conveyor 193. The first lifting conveyor 193 lifts the material box to the height of the linear transport module of the defoaming chamber and transports the material box to the linear transport module.

[0088] The degassing machine 20 degasses and pressurizes a pile of degassing material in the material box of the degassing chamber. After degassing is completed, the linear transport module transports the material box to the two lifting conveyors.

[0089] The second lifting conveyor 211 lowers the material box to the height of the second conveyor 212 and transports the material box onto the second conveyor 212. The second conveyor 212 then transports the material box to the defoamed board material box discharge machine 213.

[0090] The structure of the defoamed board material box discharge machine 213 is the same as that of the board material box discharge machine 11, that is, the defoamed board materials in the box are transported one by one to the second lighting test machine 22.

[0091] The function of the material box receiving line 19 → degassing machine 20 → material box discharge line 21 is as follows: This structural setting allows the degassing machine 20 to degas a batch of boards on one material box at a time, which greatly improves production efficiency. At the same time, a longer degassing and pressure holding time can be set. This time will not affect the operation of other equipment on the production line, nor will it cause other equipment to be idle. It can also improve the degassing quality.

[0092] eighth:

[0093] Second lighting test machine 22 → Second corner machine 23 → Second defective product receiving line 24 or First transplanting machine 25 > First transplanting machine 25

[0094] The second lighting tester 22 is existing technology. Its function is to perform lighting tests on the defoamed board material and send the defective or good product signal of the lighting test to the second corner machine 23.

[0095] The second corner machine 23 is existing technology. The second corner machine 23 has the same structure as the first corner machine 14. When the second lighting test machine 22 detects a defective product, the second corner machine 23 transports the board to the second defective product receiving line 24. When the second lighting test machine 22 detects a good product, the second corner machine 23 transports the board to the first transplanting machine 25.

[0096] The second defective product receiving line 24 includes a film tearing machine 241 installed at one end of the second corner machine 23, a second defective product storage machine 242 installed at one end of the film tearing machine 241, a second lighting rework machine 243 installed at one end of the second defective product storage machine 242, and a second defective product box receiving machine 244 installed at one end of the second lighting rework machine 243.

[0097] Among them, the film-tearing machine 241 is existing technology and is used to tear the film off defective products transported by the second corner machine 23;

[0098] The second defective product storage machine 242 has the same structure as the first defective product storage machine 151. The second defective product storage machine 242 is used to store defective products transported by the film-tearing machine 241.

[0099] Among them, the second lighting rework machine 243 is existing technology. The second lighting rework machine 243 is used for testing and repairing defective products by lighting them up again.

[0100] Among them, the second defective product box receiving machine 244 and the good product box receiving machine 34 have the same structure. The second defective product box receiving machine 244 is used to put the defective products returned from the second lighting rework machine 243 into the box one by one, and to collect the box containing a batch of defective products.

[0101] ninth:

[0102] The structure of the first transplanter 25 → UV tunnel oven 26 → second transplanter 27 is as follows:

[0103] The first transplanter 25 is existing technology, used to transport one good product at a time from the second corner machine 23, forming two parallel transport lines, thereby transporting the two good products in parallel into the UV tunnel oven 26. (The simplest structural form of the first transplanter is: it has an input belt that docks with the second corner machine 23 and two output belts that dock with the UV tunnel transport lines. The bottom of the input belt is equipped with a linear transport mechanism, so that the input belt can switch between the two output belts alternately.)

[0104] The UV tunnel oven 26 includes several UV tunnel transport lines that are respectively coordinated with the first transplanter 25 and the second transplanter 27.

[0105] The second transplanter 27 is existing technology. The operating principle of the second transplanter 27 is the opposite of that of the first transplanter 25. It is used to separate two good products transported from the UV tunnel transport line into individual good products, and then transport the individual good products to the first temporary storage machine 28. (The simplest structural form of the second transplanter is: it has two input belts that are respectively connected to the UV tunnel transport line and one output belt that is connected to the first temporary storage machine 28. The bottom of the output belt is equipped with a linear transport mechanism, so that the output belt can receive good products from the two input belts in turn.)

[0106] The function of the first transplanter 25 → UV tunnel oven 26 → second transplanter 27 is to improve the UV curing efficiency of the UV tunnel oven 26, thereby improving production efficiency.

[0107] tenth:

[0108] First temporary storage machine 28 → Rough cutter 29 → Flipper 30 → Second temporary storage machine 31 → Fine cutter 32 → Washing machine 33 → Good product material box receiving machine 34.

[0109] The structure of the first temporary storage machine 28 is the same as that of the second temporary storage machine 31. The function of the first temporary storage machine 28 and the second temporary storage machine 31 is to pre-store the board material, so as to facilitate the operation of each machine in the production line and avoid the machine from being idle.

[0110] The flipping machine 30 is existing technology and is used to flip boards.

[0111] For roughing machine 29 and finishing machine 32, refer to CN216885302U or CN214025871U or CN221518857U or CN214055444U;

[0112] The cleaning machine 33 is a Chinese invention patent with patent document number CN117862086B and patent name: A cleaning equipment for LED display modules.

[0113] The good product material box receiving machine 34 includes a receiving lifting platform 341 installed at the rear end of the washing machine 33, a material box installed on the receiving lifting platform 341, a second lifting drive module 342 installed on one side of the receiving lifting platform 341, a feeding belt 343 installed at one end of the receiving lifting platform 341 and used for feeding empty material boxes, and a receiving belt 344 installed below the feeding belt 343.

[0114] The working principle of the good product material box receiving machine 34 is as follows: When unloading, the feeding belt 343 transports the empty material box to the receiving lifting platform 341, the washing machine 33 transports a good product into the material box, the second lifting drive module 342 descends one level until the material box is full, and the receiving belt 344 transports and collects the material box.

[0115] The function of the sheet metal box feeding machine 11 is to improve feeding efficiency, thereby increasing production efficiency and reducing the intensity of repetitive manual labor.

[0116] The advantages of the first temporary storage machine 28 → rough cutting machine 29 → flipping machine 30 → second temporary storage machine 31 → fine cutting machine 32 → cleaning machine 33 → good product box receiving machine 34 are: the addition of cutting and cleaning functions to the production line enables fully automated packaging of semiconductor boards. Customers can place customized orders and directly generate good finished products from substrate feeding, screening, top coating, film application, debubbling, UV curing, cutting, and cleaning through this production line without further processing, greatly saving customer receiving time, improving customer experience, and increasing production yield and efficiency.

[0117] Therefore, the fully automated packaging production line of this utility model realizes fully automated packaging production of semiconductor board materials, greatly improving production efficiency and yield.

[0118] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A fully automated packaging production line, characterized in that, The system includes a sheet metal box ejector (11), one end of which is equipped with a screening machine (12), one end of which is equipped with a first lighting tester (13), one end of which is equipped with a first cornering machine (14), one end of which is equipped with a first defective product receiving line (15), and the other end of which is equipped with a topcoat machine (16). One end of the topcoat machine (16) is equipped with a film applicator (18), one end of which is equipped with a box receiving line (19), one end of which is equipped with a degassing machine (20), one end of which is equipped with a box ejector line (21), one end of which is equipped with a second lighting tester (22), and one end of which is equipped with a... There is a second corner machine (23), one end of which is equipped with a second defective product receiving line (24), and the other end is equipped with a first transplanting machine (25). One end of the first transplanting machine (25) is equipped with a UV tunnel oven (26), one end of the UV tunnel oven (26) is equipped with a second transplanting machine (27), one end of the second transplanting machine (27) is equipped with a first temporary storage machine (28), one end of the second transplanting machine (27) is equipped with a rough cutter (29), one end of the rough cutter (29) is equipped with a flipping machine (30), one end of the flipping machine (30) is equipped with a second temporary storage machine (31), one end of the second temporary storage machine (31) is equipped with a fine cutter (32), one end of the fine cutter (32) is equipped with a washing machine (33), and one end of the washing machine (33) is equipped with a good product material box receiving machine (34).

2. The fully automated packaging production line according to claim 1, characterized in that, The sheet metal box discharge machine (11) includes a discharge belt (111) for transporting the box containing sheet metal, a recycling belt (112) installed above the discharge belt (111), a discharge lifting platform (113) installed at one end between the feeding belt (343) and the recycling belt (112) for placing the box, and a first lifting drive module (114) installed on one side of the discharge lifting platform (113). One end of the discharge lifting platform (113) is equipped with a first discharge cylinder for pushing the top sheet metal in the box into the screening machine (12). The good product box receiving machine (34) includes a receiving lifting platform (341) installed at the rear end of the washing machine (33), a box installed on the receiving lifting platform (341), a second lifting drive module (342) installed on one side of the receiving lifting platform (341), a feeding belt (343) installed at one end of the receiving lifting platform (341) for feeding empty boxes, and a receiving belt (344) installed below the feeding belt (343).

3. The fully automated packaging production line according to claim 1, characterized in that, The screening machine (12) includes a screening input belt installed at the rear end of the material box discharge machine, a screening output belt installed at the front end of the first lighting test machine (13), and a rolling roller installed between the screening input belt and the screening output belt. The rolling roller is used to pre-press the semiconductor board material so that the first lighting test machine (13) can test whether the semiconductor board material is defective.

4. The fully automated packaging production line according to claim 1, characterized in that, The first defective product receiving line (15) includes a first defective product storage machine (151) installed at one end of the first corner machine (14), a first lighting rework machine (152) installed at one end of the first defective product storage machine (151), and a first defective product box receiving machine (153) installed at one end of the first lighting rework machine (152).

5. The fully automated packaging production line according to claim 1, characterized in that, A preheating storage machine (17) is installed between the topcoat machine (16) and the film applicator (18).

6. The fully automated packaging production line according to claim 1, characterized in that, The material box receiving line (19) includes a material box receiving machine (191) for defoamed board material installed at the rear end of the film laminator (18), a first conveyor (192) installed at one end of the material box receiving machine (191) for defoamed board material material, and a first lifting conveyor (193) installed at one end of the first conveyor (192).

7. The fully automated packaging production line according to claim 6, characterized in that, The degassing machine (20) has a degassing chamber inside, and a linear transport module is installed on the degassing chamber. The first lifting transport machine (193) is used to transport the degassing board material box to the linear transport module.

8. The fully automated packaging production line according to claim 1, characterized in that, The material box discharge line (21) includes a second lifting conveyor (211) installed at the rear end of the defoaming machine (20), a second conveyor (212) installed at one end of the second lifting conveyor (211), and a defoamed board material box discharge machine (213) installed at one end of the second conveyor (212).

9. The fully automated packaging production line according to claim 1, characterized in that, The second defective product receiving line (24) includes a film tearing machine (241) installed at one end of the second corner machine (23), a second defective product storage machine (242) installed at one end of the film tearing machine (241), a second lighting rework machine (243) installed at one end of the second defective product storage machine (242), and a second defective product box receiving machine (244) installed at one end of the second lighting rework machine (243).

10. A fully automated packaging production line according to claim 1, characterized in that, The UV tunnel furnace (26) includes several UV tunnel transport lines that are respectively coordinated with the first transplanter (25) and the second transplanter (27).

Images