Sorting module and sorting device

Abstract

The utility model discloses a sorting module and a sorting device, and relates to the technical field of sorting equipment, the sorting module comprises a sorting support, a roller and a gland, the sorting support comprises a bottom plate and two side plates arranged on the bottom plate at intervals, and a mounting space is formed between the two side plates; the roller is mounted in the mounting space; and the gland covers the upper side of the sorting bracket. According to the technical scheme, due to the fact that the design of the gland formed through integral injection molding is adopted, the installation lug is arranged on the gland and used for being connected with the sorting support, and the installation lug comprises the two installation parts and the connecting parts used for reinforcing the structures of the installation parts, it is guaranteed that the overall structure has enough strength and good stability, and the sorting efficiency is improved. And the enough stability of the whole structure is ensured on the premise of reducing the gland quality and cost.

Description

TECHNICAL FIELD

[0001] The utility model relates to sorting equipment technical field, especially sorting module and sorting device. BACKGROUND

[0002] The existing sorting module is generally made of metal material to limit the gland of the roller, which undoubtedly increases the quality and cost of the sorting module, and the use of plastic material will affect the reliability and service life of the gland. UTILITY MODEL CONTENTS

[0003] The utility model discloses a sorting module and sorting device, which aims to reduce the cost and quality of the sorting module without affecting the reliability and service life of the gland.

[0004] To achieve the above object, the utility model provides a sorting module, which comprises:

[0005] The sorting support comprises a bottom plate and two side plates arranged at intervals on the bottom plate, and an installation space is formed between the two side plates.

[0006] The roller is installed in the installation space.

[0007] The gland is arranged on the upper side of the sorting support, and the gland is provided with mounting ears protruding towards the sorting support, the mounting ears comprise two mounting parts arranged at intervals and a connecting part connected to the two mounting parts respectively, the mounting parts are fixedly connected to the side plates, and the gland is integrally injection molded.

[0008] In an embodiment, the material of the gland is PC material.

[0009] In an embodiment, the height of the mounting part relative to the gland is greater than the height of the connecting part relative to the gland.

[0010] In an embodiment, the mounting part is provided with a first mounting hole, and the side plate is provided with a second mounting hole corresponding to the first mounting hole, so that the first mounting hole and the second mounting hole are screwed by screws.

[0011] In an embodiment, the side of the gland towards the bottom plate is provided with a plurality of reinforcing ribs arranged at intervals.

[0012] In an embodiment, the reinforcing ribs and the mounting ears enclose a slot, and the side plate is at least partially inserted into the slot.

[0013] In an embodiment, the slot has a slot opening and a slot bottom opposite to the slot opening, and the slot bottom is provided with a plurality of convex ribs arranged at intervals.

[0014] In an embodiment, the grommet is provided with a skirt protruding towards the bottom plate, the skirt being connected to part of the reinforcing rib, and the outer periphery of the skirt and the outer periphery of the grommet being smoothly transitioned.

[0015] In an embodiment, the outer side of the mounting ear is hollowed out.

[0016] The utility model discloses still provide a sorting device, the sorting device still include sorting module, the sorting module includes sorting support, roller and grommet, the sorting support includes bottom plate and interval setting two side plates on bottom plate, form mounting space between two side plates, the roller is installed in mounting space, the grommet is covered in the upside of sorting support, the grommet is provided with mounting ear protruding towards sorting support, the mounting ear includes two interval setting mounting part and the connecting portion of connecting two mounting parts respectively, the mounting part fixed connection is in side plate, the grommet integrative injection moulding.

[0017] The utility model discloses a technical scheme that the grommet is integrative injection moulding, and the mounting ear is arranged on the grommet and is used for connecting with the sorting support, and the mounting ear includes two mounting parts and the connecting portion for reinforcing the structure of mounting part, thereby ensuring that the overall structure has enough strength and better stability, and ensuring that the overall structure is enough stable on the premise of reducing the quality and cost of grommet. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for the ordinary skilled in the art, other drawings can be obtained from the structure shown in these drawings without creative labor.

[0019] Figure 1 The structure schematic diagram of the sorting module of the utility model provides an embodiment;

[0020] Figure 2 The structure schematic diagram of the sorting module of the utility model provides an embodiment; Figure 1 The structure schematic diagram of the grommet and the sorting support separation;

[0021] Figure 3 The structure schematic diagram of the grommet and the sorting support separation; Figure 2 The structure schematic diagram of the grommet and the sorting support separation;

[0022] Figure 4 The structure schematic diagram of the grommet and the sorting support separation; Figure 3 The structure schematic diagram of the grommet and the sorting support separation;

[0023] Figure 5 The structure schematic diagram of the grommet and the sorting support separation;

[0024] BRIEF DESCRIPTION OF DRAWINGS

[0025] 100, sorting module; 1, sorting support; 11, bottom plate; 12, side plate; 121, second mounting hole; 13, mounting space; 2, roller; 3, gland; 321, reinforcing rib; 322, skirt; 322a, break; 33, mounting lug; 331, mounting portion; 331a, first mounting hole; 332, connecting portion; 34, insertion slot; 341, slot opening; 342, slot bottom; 343, protruding rib; 35, opening.

[0026] The realization, functional features and advantages of the utility model will be further described in combination with embodiments with reference to the drawings. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0028] It should be noted that if the embodiments of the utility model involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between the components in a certain posture, and if the certain posture changes, the directional indications also change accordingly.

[0029] In addition, if the embodiments of the utility model involve descriptions such as "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one feature. In addition, "and / or" or "and / or" appearing throughout the text means that the three parallel schemes are included, taking "A and / or B" as an example, including A scheme, or B scheme, or A and B scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of those skilled in the art, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.

[0030] The existing sorting module is generally made of metal material to limit the gland of the roller, which undoubtedly increases the quality and cost of the sorting module, and the use of plastic material will affect the reliability and service life of the gland.

[0031] In view of this, the utility model provides a sorting module 100. Please refer to Figures 1 to 4 In an embodiment of the utility model, the sorting module 100 includes sorting support 1, roller 2 and gland 3, sorting support 1 includes bottom plate 11 and two side plates 12 spaced apart on bottom plate 11, and installation space 13 is formed between the two side plates 12, roller 2 is installed in installation space 13, and gland 3 is covered on the upside of sorting support 1, the mounting lug 33 of gland 3 is protrudingly arranged towards sorting support 1, the mounting lug 33 includes two installation parts 331 spaced apart and the connecting part 332 connected to the two installation parts 331 respectively, the installation part 331 is fixedly connected to the side plate 12, and the gland 3 is integrally injection molded.

[0032] It needs to be explained that in the design process of sorting module 100, firstly, the quality and cost problems caused by metal material gland 3 in the prior art are considered, and the deficiencies of plastic material in reliability and service life are also noticed. After repeated thinking and experiment, it is finally decided to adopt a kind of integrally injection molded gland 3 design, and the gland 3 injection molded in this way also has the advantage of not being easy to extrude deformation.

[0033] Gland 3 provides basic covering function, further, the design of gland 3 considers the selection of material, and plastic material is adopted, which has high strength and durability, and is suitable for the manufacture of gland 3 of sorting module 100. On the side of gland 3 towards sorting support 1, mounting lug 33 is arranged, mounting lug 33 is connected to side plate 12, reinforcing rib 321 and mounting lug 33 enclose to form slot 34, and side plate 12 is at least partially inserted into slot 34. This design ensures the close connection of gland 3 and sorting support 1, and improves the stability of the overall structure. Among them, opening 35 is arranged in the middle of gland 3, so that roller 2 can be exposed to opening 35.

[0034] In the technical scheme, gland 3 is connected to the side plate 12 of sorting support 1 through mounting lug 33, and the slot 34 formed by mounting lug 33 and reinforcing rib 321 can accommodate part of the side plate 12. Through this design, the gland 3 can be more stably installed on the sorting support 1, thereby improving the structural stability of the whole sorting module 100.

[0035] Further, by designing mounting lug 33 to include two installation parts 331 and connecting part 332 connecting the two installation parts 331, and making the two connecting parts 332 connected to the side plate 12 respectively, and the height of installation part 331 relative to the gland 3 is greater than the height of connecting part 332 relative to the gland 3, the structural strength and stability of mounting lug 33 are enhanced.

[0036] The design of the mounting ear 33 can adopt various possible implementations. For example, the mounting ear 33 can be integrally formed through an injection molding process, ensuring the structural integrity and strength thereof. The height of the connecting portion 332 can be adjusted according to actual use requirements to meet the requirements of different application scenarios. In addition, the material selection of the mounting portion 331 and the connecting portion 332 can adopt high-strength engineering plastics to balance the weight and strength requirements. The gland 3 is manufactured through integral injection molding, which ensures the overall strength and stability of the gland 3.

[0037] Compared with the prior art, the sorting module 100 of the present application solves the quality and cost problems caused by the metal material through the design of the integrally injection molded gland 3, and overcomes the shortcomings of the plastic material in reliability and service life through the arrangement of the reinforcing ribs 321. The sorting module 100 significantly improves the strength and durability of the gland 3 while maintaining lightweight, ensuring the stability and reliability of the sorting module 100 during use.

[0038] Specifically, the sorting module 100 realizes the combination of lightweight and high strength through reasonable structural design and material selection. The gland 3 is integrally injection molded to ensure the strength and stability of the overall structure. The design of the mounting ear 33 enables the gland 3 to be stably fixed on the sorting support 1, further improving the overall stability of the sorting module 100.

[0039] The technical scheme of the utility model discloses adopts the design of integrally injection molded gland 3, and the mounting ear 33 is arranged on the gland 3 for the sorting support 1, and the mounting ear 33 includes two mounting portions 331 and a connecting portion 332 for reinforcing the structure of the mounting portion 331, so that the overall structure has sufficient strength and good stability, and the overall structure has sufficient stability on the premise of reducing the quality and cost of the gland 3.

[0040] Further, in an embodiment, referring to Figure 3 and Figure 4 The material of the gland 3 is PC material.

[0041] According to the above embodiment, the gland 3 is provided with a plurality of reinforcing ribs 321 arranged in a staggered manner, and the gland 3 is integrally injection molded. The material of the gland 3 is PC material, which has high strength and toughness, and can effectively improve the reliability and service life of the gland 3. In addition, PC material has excellent mechanical properties and heat resistance, and can maintain stable physical properties in a wide temperature range. Specifically, the gland 3 made of PC material can maintain good structural strength in a high-strength use environment, and its toughness makes the gland 3 not easy to break when impacted. In addition, PC material also has good chemical corrosion resistance and can adapt to various working environments.

[0042] The application sets the material of the gland 3 as PC material, solves the problem of increasing the quality and cost of the sorting module 100 caused by using metal material in the prior art, and avoids the problem of affecting the reliability and service life of the gland 3 caused by using plastic material. Therefore, the overall performance and service life of the sorting module 100 are improved, and the production cost is reduced.

[0043] In an embodiment, referring to Figure 1 and Figure 2 , the height of the mounting portion 331 relative to the gland 3 is greater than the height of the connecting portion 332 relative to the gland 3.

[0044] It should be noted that, considering that the roller 2 is fixed to the two side plates 12 through the fixing shafts arranged in the middle part thereof, and the connecting portion 332 is located above the fixing shafts, the height of the connecting portion 332 relative to the gland 3 is set to be less than the height of the mounting portion 331 relative to the gland 3 in order to avoid the fixing shafts of the roller 2.

[0045] In an embodiment, referring to Figure 2 and Figure 3 , the mounting portion 331 is provided with a first mounting hole 331a, and the side plate 12 is provided with a second mounting hole 121 corresponding to the first mounting hole 331a, so that the first mounting hole 331a and the second mounting hole 121 are screwed through a screw.

[0046] Specifically, the application ensures the stability of the sorting module 100 during use by arranging the first mounting hole 331a and the second mounting hole 121 on the mounting portion 331 and the side plate 12 respectively and screwing them through a screw. This technical solution not only avoids the quality and cost problems caused by using metal materials, but also ensures the reliability and service life of the gland 3. As a preferred embodiment, high-strength plastic materials can be selected to manufacture the mounting portion 331 and the side plate 12 to further improve the performance of the sorting module 100.

[0047] Compared with the prior art, the technical solution of the application solves the problem of increasing the quality and cost of the sorting module 100 caused by improper material selection during use, and improves the installation stability and service life of the sorting module 100 through screwing. Therefore, the technical solution of the application ensures the performance of the sorting module 100 while effectively controlling the cost.

[0048] In an embodiment, referring to Figure 4 , the side of the gland 3 facing the bottom plate 11 is provided with a plurality of reinforcing ribs 321.

[0049] The plurality of staggered reinforcing ribs 321 arranged on the side of the cover 3 facing the bottom plate 11 significantly improves the structural strength of the cover 3. The cover 3 and the two side plates 12 of the sorting bracket 1 form a stable mounting structure, ensuring the reliability of the sorting module 100 during use.

[0050] In an embodiment, referring to Figure 2 , Figure 3 and Figure 5 , the reinforcing ribs 321 and the mounting ears 33 form a slot 34, and the side plate 12 is at least partially inserted into the slot 34.

[0051] Specifically, in order to make the mounting ears 33 of the cover 3 more tightly connected with the sorting bracket 1, the slot 34 formed by the reinforcing ribs 321 and the mounting ears 33 provides additional support and fixing effect. The side plate 12 is at least partially inserted into the slot 34, so that the cover 3 is not easy to shift or loosen during use, further improving the reliability and service life of the sorting module 100.

[0052] Compared with the prior art, the present application sets the mounting ears 33 on the cover 3 and forms the slot 34, which not only solves the problem of unstable connection between the cover 3 and the sorting bracket 1, but also avoids the increase in weight and cost caused by the use of metal materials through reasonable structural design, while maintaining the reliability and durability of the cover 3. Thus, the present application provides a sorting module 100 cover 3 connection method with simple structure, easy installation and low cost.

[0053] Preferably, in an embodiment, referring to Figure 4 , the slot 34 has a slot opening 341 and a slot bottom 342 opposite to the slot opening 341, and the slot bottom 342 is provided with a plurality of spaced protrusions 343.

[0054] In the technical solution of the present application, by arranging a plurality of spaced protrusions 343 on the slot bottom 342 of the slot 34, the structural strength and stability of the slot 34 can be enhanced, thereby improving the overall reliability and service life of the sorting module 100. Specifically, the design of the protrusions 343 can effectively disperse the pressure and avoid damage caused by concentrated stress, and also can increase the contact area between the slot 34 and the side plate 12, further improving the firmness of the connection. More importantly, in this embodiment, the plurality of spaced protrusions 343 are arranged along the extension direction of the slot 34, so that the protrusions 343 have a shaping effect on the slot shape of the slot 34, preventing the slot 34 from being deformed by extrusion at the slot wall during injection molding.

[0055] For example, the convex ribs 343 can adopt different shapes and sizes to adapt to different use requirements. As a preferred embodiment, the convex ribs 343 can be designed in various shapes such as rectangle, triangle or circle, each of which can provide different support effects and strengths. In addition, the interval arrangement of the convex ribs 343 can also be adjusted according to the specific application scenario to achieve the best use effect.

[0056] Through the above technical means, the sorting module 100 provided by the application can not only effectively solve the quality and cost problems existing in the prior art, but also ensure the reliability and service life of the sorting module 100. Therefore, the technical scheme of the application not only improves the performance of the sorting module 100, but also has high economic efficiency and practicality.

[0057] In an embodiment, please continue to refer to Figure 4 The skirt 322 is connected to part of the reinforcing ribs 321, and the outer periphery of the skirt 322 and the outer periphery of the gland 3 are smoothly transitioned.

[0058] The skirt 322 of the application is connected to part of the reinforcing ribs 321, and the outer periphery of the skirt 322 and the outer periphery of the gland 3 are smoothly transitioned, which further improves the structural stability and overall aesthetics of the gland 3.

[0059] The skirt 322 can be made of various materials and manufacturing processes, for example, the same PC material as the gland 3 can be used to achieve one-piece injection molding. This design not only enhances the strength of the gland 3, but also avoids the stress concentration problem caused by different materials, ensuring the reliability of the gland 3 during use.

[0060] Compared with the prior art, the application improves the structural strength and aesthetics of the gland 3 by adding a skirt 322 to the gland 3, solves the problem of increasing quality and cost in the prior art using metal materials, and avoids the influence of the reliability and service life of the plastic material gland 3. Therefore, the application provides a sorting module 100 gland 3 design with reasonable structure and excellent performance.

[0061] In an embodiment, please continue to refer to Figure 4 The skirt 322 is connected to part of the reinforcing ribs 321, and the outer periphery of the skirt 322 and the outer periphery of the gland 3 are smoothly transitioned.

[0062] The skirt 322 of the present application is provided with a fracture 322a near the mounting ear 33. By providing the fracture 322a near the mounting ear 33, the mounting stability of the pressure cover 3 can be effectively enhanced, and the difficulty in assembly caused by the integrity of the skirt 322 during installation can be avoided. Specifically, the provision of the fracture 322a enables the pressure cover 3 to have a certain flexibility and adaptability at the mounting ear 33, so as to better fit the side plate 12 of the sorting support 1, and ensure the firmness and reliability of the installation.

[0063] The fracture 322a of the present application can have various forms, such as a linear fracture 322a, an arcuate fracture 322a, or other suitable geometric shapes. The depth and width of the fracture 322a can be designed according to actual needs to achieve the best installation effect. In addition, the number of fractures 322a can also be adjusted according to the specific structure and installation requirements of the pressure cover 3 to ensure the overall strength and stability of the pressure cover 3.

[0064] By providing the fracture 322a near the mounting ear 33, the present application effectively solves the problem of inconvenient installation of the pressure cover 3 in the prior art, and improves the installation efficiency and reliability of the pressure cover 3. At the same time, this design can also reduce the weight of the pressure cover 3 to a certain extent, and reduce the production cost. Thus, the present application provides a more practical and efficient sorting module 100 structure.

[0065] In an embodiment, as shown in Figure 3 , the outer side of the mounting ear 33 is hollow.

[0066] In the technical solution of the present application, the outer side of the mounting ear 33 is hollow. This design can reduce the use of materials while ensuring the structural strength, thereby reducing the overall weight and cost of the sorting module 100. The hollow design not only reduces the weight, but also increases the heat dissipation performance to a certain extent, thereby prolonging the service life. Specifically, the hollowing of the outer side of the mounting ear 33 can be achieved in various ways, such as a grid-shaped, hole-shaped, or other suitable hollow structure.

[0067] Thus, by hollowing the outer side of the mounting ear 33, the present application solves the problem of increased quality and cost of the sorting module 100 caused by the use of metal materials in the prior art, while avoiding the impact of the use of plastic materials on the reliability and service life of the pressure cover 3. Compared with the prior art, the present application provides a more lightweight, economical, and reliable sorting module 100 design.

[0068] The utility model discloses still put forward a kind of sorting device, the sorting device includes sorting module 100, the specific structure of the sorting module 100 refers to above-mentioned embodiment, since the sorting device of the present application adopts all technical solutions of above-mentioned all embodiments, at least have all beneficial effects brought by the technical scheme of above-mentioned embodiment, here no longer one by one elaboration.

[0069] The above-mentioned is only the exemplary embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structural transformation made by using the utility model specification and the contents of the drawings, or direct / indirect application in other related technical fields are included in the patent protection range of the utility model.

Claims

1. A sorting module, characterized in that, The application relates to a sorting module. The sorting module comprises a sorting support, a roller and a cover. The sorting support comprises a bottom plate and two side plates arranged on the bottom plate. The roller is arranged in the mounting space.

2. The sort module of claim 1, wherein, The cover is arranged on the upper side of the sorting support.

3. The sort module of claim 1, wherein, The mounting ear of the cover protrudes towards the sorting support.

4. The sort module of claim 1, wherein, The mounting ear comprises two mounting parts and a connecting part.

5. The sort module of claim 1, wherein, The mounting part is fixedly connected to the side plate.

6. The sort module of claim 5, wherein, The cover is integrally injection molded.

7. The sort module of claim 6, wherein, The material of the cover is PC.

8. The sort module of claim 5, wherein, The height of the mounting part relative to the cover is greater than the height of the connecting part relative to the cover.

9. The sort module of claim 1, wherein, The mounting part is provided with a first mounting hole.

10. A sorting device, characterized in that The side plate is provided with a second mounting hole corresponding to the first mounting hole. The first mounting hole and the second mounting hole are screwed by a screw. The cover is provided with multiple reinforcing ribs arranged staggeredly towards the bottom plate. The reinforcing rib and the mounting ear form a slot. The side plate is at least partially inserted into the slot. The slot has a slot opening and a slot bottom opposite to the slot opening. The slot bottom is provided with multiple convex ribs arranged at intervals. The cover is provided with a skirt protruding towards the bottom plate. The skirt is connected to part of the reinforcing rib. The outer periphery of the skirt and the outer periphery of the cover are smoothly connected. The outer side of the mounting ear is hollowed. The application further relates to a sorting module comprising any one of the sorting modules as claimed in claims 1 to 9.

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