Special welding machine for spiral ground pile blades

By designing a special machine for welding helical pile blades, the welding fumes are filtered using an air intake and filter box system, which solves the problem of welding fume pollution, protects the health of operators, and improves equipment maintenance efficiency.

CN223903218UActive Publication Date: 2026-02-13BAZHOU KEXIANG WELDING EQUIPMENT CO LTD
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Patent Information

Application Number
CN202520528643.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-02-13
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

The fumes generated during welding pollute the working environment, contain harmful substances, and endanger the health of operators.

Method used

A special welding machine for spiral pile blades was designed, equipped with an air intake, an air intake hood, and a filter box. The air intake draws in the flue gas, which is then filtered by the filter plate. Combined with the support frame, limit pins, and fixing pins, the filter plate can be easily disassembled and replaced.

Benefits of technology

It effectively reduces the pollution of the working environment by flue gas, protects the health of operators, simplifies the filter plate replacement process, and improves equipment maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a special welding machine for spiral ground pile blades, which belongs to the technical field of welding equipment and comprises a base, a driving head and a fixing seat, a mounting groove is arranged on the surface of the base, a linear reciprocating motor is mounted in the mounting groove on the surface of the base, and a welder is mounted on the surface of a worktable of the linear reciprocating motor. A protective cover is fixed to the surface of the welding device, a filter box is installed at the top of the protective cover, an air suction machine and an air suction cover are installed at the top and the bottom of the filter box correspondingly, a through groove is formed in the outer wall of one side of the filter box, a filter plate is movably connected into the through groove of the filter box, and a limiting pin is fixed to the inner wall of one side of the filter box. The outer portion of the limiting pin is movably connected with a supporting frame, and the outer portion of the limiting pin is sleeved with a supporting spring. According to the special welding machine for the spiral ground pile blade, smoke generated in the welding process can be filtered, the working environment is purified, and meanwhile, the filter plate is convenient to disassemble, assemble and replace.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to welding equipment technical field, concretely relates to a spiral ground pile vane welding special machine. BACKGROUND

[0002] In the production and manufacturing process of spiral ground pile, the welding work of vane is very important. The traditional welding method has some defects when welding the vane of spiral ground pile. A large amount of smoke will be generated in the welding process, and if these smoke cannot be treated in time and effectively, the working environment will be seriously polluted. The welding smoke usually contains various harmful substances, such as metal oxides and dust. If the operator is in such an environment for a long time, it is easy to cause respiratory diseases, lung diseases and other health problems. SUMMARY

[0003] The utility model aims at providing a spiral ground pile vane welding special machine to solve the problem of smoke pollution of the working environment in the welding process in the background technology.

[0004] To achieve the above object, the utility model provides the following technical scheme: a spiral ground pile vane welding special machine, including the base, drive head and fixed base, the surface of base is set up with the installation groove, and the installation groove in the surface of base is installed with the linear reciprocating motor, the surface of the workstation of linear reciprocating motor is installed with the welder, and the surface of welder is fixed with the protective cover.

[0005] The top of protective cover is installed with filter box, and the top and bottom of filter box are installed with air suction machine and air suction cover respectively, the side outer wall of filter box is set up with through groove, and the through groove in filter box is movably connected with filter plate, the side inner wall of filter box is fixed with limit pin, the outer portion of limit pin is movably connected with support frame for supporting filter plate, and the outer portion of limit pin is sleeved with support spring for supporting support frame.

[0006] In further embodiments, the side outer wall of the protective cover is provided with an observation port, and a fixed frame is fixed to the protective cover outside the observation port. The fixed frame movably connects a light shield plate.

[0007] In further embodiments, the top of the filter box is provided with a moving slot, and a fixed pin is movably connected in the moving slot of the top of the filter box. The surface of the filter plate is provided with a fixed slot matched with the fixed pin.

[0008] In further embodiments, the outer wall of the fixed pin is fixed with a fixed ring, and the outer portion of the fixed pin is sleeved with a fixed spring for supporting the fixed ring. The side outer wall of the lower half of the fixed pin is an inclined surface.

[0009] In further embodiments, a photovoltaic pile light pole is placed between the driving head and the fixed seat, and a support for supporting the photovoltaic pile light pole is installed in the machine base.

[0010] The technical effects and advantages of the present application are as follows:

[0011] The spiral pile blade welding special machine can efficiently collect and filter the smoke generated in the welding process, effectively reduces the pollution of the smoke to the working environment, and effectively protects the health of the operators.

[0012] The filter plate is movably connected, and cooperates with the support frame, the limiting pin, the support spring, and the fixing pin, so that the disassembly and replacement of the filter plate are simple and easy to operate, time and labor cost are greatly saved, and the maintenance efficiency of the equipment is improved.

[0013] The observation hole and the light shield on the protective cover are designed to facilitate the operator to observe the welding condition at any time, the light shield can effectively block the strong light during welding to protect the eyes of the operator, and the detachable light shield is convenient to replace. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed in the specific embodiments or prior art description will be briefly introduced as follows, and obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creative labor.

[0015] Figure 1 The present application is a structural schematic diagram of the present application;

[0016] Figure 2 The present application is a structural schematic diagram of the present application without a protective cover;

[0017] Figure 3 The present application is a structural schematic diagram of the protective cover of the present application;

[0018] Figure 4 The present application is a sectional view of the filter box of the present application.

[0019] In the figure: 1, base; 2, drive head; 3, fixed seat; 4, support; 5, linear reciprocating motor; 6, welder; 7, protective cover; 8, fixed frame; 9, light shield; 10, filter box; 11, air suction machine; 12, air suction cover; 13, filter plate; 14, limit pin; 15, support frame; 16, support spring; 17, fixed pin; 18, fixed ring; 19, fixed spring. DETAILED DESCRIPTION

[0020] In the following description, a large number of specific details are given to provide a more complete understanding of the present application. However, it is obvious to those skilled in the art that the present application can be implemented without one or more of these details. In other examples, some technical features known in the art are not described in order not to obscure the present application.

[0021] Unless the direction indicated by the direction alone is defined, the directions such as up, down, left, right, front, back, inside and outside involved in the present application are based on the directions such as up, down, left, right, front, back, inside and outside in the figure shown by the present application, which are explained herein.

[0022] The present application provides a spiral pile blade welding special machine as shown in Figures 1-4 The present application provides a spiral pile blade welding special machine as shown in The present application provides a spiral pile blade welding special machine as shown in

[0023] The side wall of the protective cover 7 is provided with an observation port, and the fixed frame 8 is fixed on the outer side of the observation port of the protective cover 7, and the light shield 9 is movably connected in the fixed frame 8. The design of the observation port on the protective cover 7 and the light shield 9 facilitates the operator to observe the welding condition at any time, and the light shield 9 can effectively block the strong light during welding to protect the eyes of the operator from being hurt, and the detachable light shield 9 is convenient to replace;

[0024] The top of the protective cover 7 is welded with a filter box 10, the top and bottom of the filter box 10 are respectively provided with an air suction machine 11 and an air suction cover 12, a through slot is formed in the side outer wall of the filter box 10, and a filter plate 13 movably connected in the through slot of the filter box 10 is filled with activated carbon, a limiting pin 14 is welded on the side inner wall of the filter box 10, the outer portion of the limiting pin 14 is movably connected with a supporting frame 15 for supporting the filter plate 13, so as to ensure the stability of the filter plate 13 in the filter box 10, and the outer portion of the limiting pin 14 is sleeved with a supporting spring 16 for supporting the supporting frame 15;

[0025] A moving slot is formed in the top of the filter box 10, and a fixed pin 17 movably connected in the moving slot of the top of the filter box 10 is a cuboid structure, a fixed groove matched with the fixed pin 17 is formed in the surface of the filter plate 13, a fixed ring 18 is fixed on the outer wall of the fixed pin 17, and the outer portion of the fixed pin 17 is sleeved with a fixed spring 19 for supporting the fixed ring 18, the side outer wall of the lower half of the fixed pin 17 is an inclined surface, the inclined surface of the lower half of the fixed pin 17 can automatically lift the fixed pin 17 after the filter plate 13 is pushed into the filter box 10, and it is not necessary to manually pull up the fixed pin 17, the filter plate 13 adopts the design mode of movable connection, and cooperates with the structures of the supporting frame 15, the limiting pin 14, the supporting spring 16 and the fixed pin 17, so that the disassembly and replacement operation of the filter plate 13 is simple and easy to operate, the time and labor cost are greatly saved, and the maintenance efficiency of the equipment is improved.

[0026] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, the circuit connection adopts the conventional connection mode in the prior art, and details are not described herein, the control mode of the utility model is controlled by a controller, and the control circuit of the controller can be realized by simple programming of the person skilled in the art, and the contents not described in detail in the description belong to the prior art known by the person skilled in the art.

[0027] In the description of the utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0028] Working principle:

[0029] The helical pile blade welding special machine, linear reciprocating motor 5 drives welder 6 to do linear reciprocating motion on the base 1, the blade on the photovoltaic pile light pole between the driving head 2 and the fixed seat 3 is welded, in the welding process, the air suction machine 11 starts, the negative pressure is formed at the air suction cover 12, the smoke generated by welding is sucked into the filter box 10, the harmful substances are adsorbed by the filter plate 13 after the smoke is filtered by the filter plate 13, and the purified air is discharged from the filter box 10;

[0030] When it is necessary to replace the filter plate 13, the fixed pin 17 is pulled upward to separate the fixed pin 17 from the filter plate 13, the support spring 16 pushes the support frame 15 to move, the filter plate 13 is pushed out of the filter box 10 by a certain distance, the filter plate 13 is taken out of the filter box 10, after the new filter plate 13 is replaced, the filter plate 13 is inserted into the filter box 10 again, the support frame 15 is pushed to move, and the support frame 15 supports the filter plate 13, so that the stability of the filter plate 13 is guaranteed, and finally the fixed pin 17 is inserted into the fixed groove on the surface of the filter plate 13 to fix the position of the filter plate 13.

[0031] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A machine for helical pile blade welding, comprising a base (1), a driving head (2) and a fixing seat (3), characterized in that: The surface of the base (1) is provided with a mounting groove, and a linear reciprocating motor (5) is mounted in the mounting groove on the surface of the base (1), the surface of the workbench of the linear reciprocating motor (5) is provided with a welding device (6), and the surface of the welding device (6) is fixedly provided with a protective cover (7). A filter box (10) is mounted on the top of the protective cover (7), an air suction machine (11) and an air suction cover (12) are mounted on the top and the bottom of the filter box (10) respectively, a through groove is formed in the outer wall of one side of the filter box (10), and a filter plate (13) is movably connected in the through groove of the filter box (10), a limiting pin (14) is fixedly arranged on the inner wall of one side of the filter box (10), the limiting pin (14) is movably connected with a supporting frame (15) for supporting the filter plate (13) on the outside of the limiting pin (14), and a supporting spring (16) for supporting the supporting frame (15) is sleeved on the outside of the limiting pin (14).

2. A helical pile blade welding special machine according to claim 1, characterized in that: An observation hole is formed in the outer wall of one side of the protective cover (7), and a fixed frame (8) is fixedly arranged on the protective cover (7) outside the observation hole, and a light shielding plate (9) is movably connected in the fixed frame (8).

3. A helical pile blade welding machine according to claim 1, wherein: A moving groove is formed in the top of the filter box (10), and a fixed pin (17) is movably connected in the moving groove on the top of the filter box (10), and a fixed groove matched with the fixed pin (17) is formed in the surface of the filter plate (13).

4. A helical pile blade welding machine according to claim 3, wherein: A fixed ring (18) is fixedly arranged on the outer wall of the fixed pin (17), and a fixed spring (19) for supporting the fixed ring (18) is sleeved on the outside of the fixed pin (17), and the outer wall of one side of the lower half of the fixed pin (17) is an inclined surface.

5. A helical pile blade welding machine according to claim 1, wherein: A photovoltaic pile light rod is arranged between the driving head (2) and the fixed seat (3), and a supporting piece (4) for supporting the photovoltaic pile light rod is mounted in the base (1).