Single-cylinder-driven multi-bin pressing type oil press
By designing a single-cylinder driven multi-compartment pressing oil press, the problems of low capacity and low oil yield of traditional oil pressing equipment are solved, achieving efficient automated production, improving oil yield and capacity, and reducing production costs.
Patent Information
- Application Number
- CN202520483872.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-19
AI Technical Summary
Existing oil pressing equipment suffers from low capacity and low oil yield due to its single hydraulic cylinder and single pressure chamber structure. The manual loading and unloading process takes up a lot of time, which limits the efficiency of industrial production.
This single-cylinder driven multi-compartment oil press uses multiple vertically arranged independent pressure chambers to operate in parallel. Combined with a tubular structure and conical oil outlet design, it achieves synchronous pressing and unloading. Connectors and positioners are used to control the movement of the pressure chambers, and an automated system is used for feeding, pressing and unloading.
It achieved an 8-fold increase in single-batch processing capacity, a 20-fold increase in production capacity, an oil yield increase of over 3%, an 85% reduction in manual intervention, lower production costs, and lower equipment energy consumption.
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Figure CN223904610U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of hydraulic oil pressing, especially relates to a single-cylinder driving multi-bin press type oil press. BACKGROUND
[0002] The current traditional hydraulic oil pressing equipment generally adopts the working mode of single hydraulic cylinder driving single pressure-bearing bin. The traditional single-bin multi-cake peripheral oil discharge type oil press can realize multi-layer cake stacking and pressing, but the equipment uses a steel ring to block or a perforated cylinder to constrain the material, and the oil material package needs to be manually stacked layer by layer and relies on edge penetration to discharge oil. This process leads to the fact that the oil liquid in the center of the material needs to complete long-distance radial penetration to be separated, and when the applied pressure is insufficient, the oil liquid cannot be effectively separated, and when the pressure is too high, the oil passage is compressed and closed to form an oil seal effect, resulting in a decrease in oil discharge rate. More seriously, single pressing operation needs to be continued for more than 12 hours to complete oil liquid penetration, and the manual loading and unloading link occupies most of the working time, which greatly limits the production efficiency of industrialization.
[0003] The existing mainstream oil pressing scheme cannot break through the structural limitation of single hydraulic cylinder and single pressure-bearing bin, and forms a contradiction that cannot be reconciled among oil discharge efficiency, capacity scale and production cost. It is urgent to develop a new pressing structure to realize the coordinated improvement of processing capacity and production efficiency under the premise of ensuring the oil discharge rate, which has great practical significance for promoting the technological upgrading of edible oil processing industry. UTILITY MODEL CONTENTS
[0004] Therefore, the utility model aims at providing a single-cylinder driving multi-bin press type oil press to solve the problem of low production capacity of the existing oil press.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a single-cylinder driving multi-bin press type oil press, which comprises a pressure-bearing frame, a hydraulic cylinder, a pressing plate, a pressing piston and pressure-bearing bins, the pressure-bearing frame is in a vertical structure and is arranged in the vertical direction, the hydraulic cylinder is arranged at the top end of the pressure-bearing frame, the output end of the hydraulic cylinder is connected with the pressing plate, the number of the pressing pistons and the pressure-bearing bins is multiple, the multiple pressing pistons are connected below the pressing plate, and the multiple pressure-bearing bins are correspondingly arranged below the multiple pressing pistons, the pressure-bearing bin is in a tubular structure, a plurality of oil discharge holes are formed in the side wall of the tubular structure, the multiple pressure-bearing bins are arranged on the pressure-bearing frame, the multiple pressure-bearing bins are connected through a connecting plate, the pressing plate and the connecting plate are both connected with the pressure-bearing frame in the vertical direction, connecting plugs are arranged on the two sides of the pressing plate, connectors are arranged on the connecting plate, and positioners are arranged on the connecting plate.
[0006] Further, the pressure bearing frame comprises a pressure bearing upper cover, connecting columns and a pressure bearing base, the pressure bearing upper cover is arranged above the pressure bearing base, the pressure bearing upper cover is connected with the pressure bearing base through the connecting columns, the hydraulic cylinder is connected with the pressure bearing upper cover, the plurality of pressure bearing bins are arranged on the pressure bearing base, and the pushing plates and the connecting plates are both in sliding connection with the connecting columns.
[0007] Further, the connecting plate comprises a connecting upper plate and a connecting lower plate, the connecting upper plate is arranged at the upper end of the pressure bearing bin, and the connecting lower plate is arranged at the lower end of the pressure bearing bin.
[0008] Further, the connector and the positioner are both in a sliding bolt structure or a motor-driven bolt sliding structure, the connecting plate is provided with a plurality of connecting holes in the vertical direction, the connecting holes are in position correspondence with the connector, the connecting column is provided with a plurality of positioning holes in the vertical direction, and the positioner is in position correspondence with the positioning hole.
[0009] Further, the connecting upper plate is provided with the connector, and the connecting upper plate and the connecting lower plate are both provided with the positioner.
[0010] Further, the plurality of pressure bearing bins are provided with a feeding bin above.
[0011] Further, the feeding bin is provided with a feeding mechanism on one side, and the feeding mechanism is a conveying belt or an auger.
[0012] Further, the pressure bearing base is provided with a pushing hydraulic cylinder on one side and a feeding conveying belt on the other side.
[0013] Further, the pressure bearing bin has an inner diameter of 6-8 cm, a length of 60-80 cm, and a wall thickness of 1-2 cm, the oil outlet hole is a tapered oil outlet hole with a small inner diameter and a large outer diameter, the inner diameter is 1.5-2 mm, the outer diameter is 5-6 mm, and the hole distance is 1-2 cm.
[0014] The utility model also provides a kind of single-cylinder driving multi-bin press type oil press's use method, it includes the following steps:
[0015] Step 1: the output end of hydraulic cylinder moves upwards, all pushing pistons are driven upwards by pushing plate until the distance between the bottom of pushing piston and pressure bearing bin is 15 cm, and oil is placed into pressure bearing bin from above;
[0016] Step 2: start hydraulic cylinder, the output end of hydraulic cylinder moves downwards, all pushing pistons are pressed by pushing plate, so that pushing piston extrudes oil in pressure bearing bin to press oil, and the oil is flowed out through oil outlet hole until oil is not extruded out;
[0017] Step 3: the connector is connected with the connecting plugboard, the hydraulic cylinder drives the push plate to rise, under the action of the connector and the connecting plugboard, all the pressure bearing bins are driven to rise together, after rising to the set height, the positioner is connected with the pressure bearing frame, the connector is controlled to be disconnected with the connecting plugboard, the hydraulic cylinder drives all the push pistons to descend, the pressed oil is pushed out from the bottom of the pressure bearing bin and is transported away, and the discharging is completed;
[0018] Step 4: the connector is connected with the connecting plugboard, the positioner is controlled to be disconnected with the pressure bearing frame, the hydraulic cylinder drives the push plate to descend, and all the pressure bearing bins are driven to descend together until the pressure bearing bins are restored to the original position.
[0019] Compared with the prior art, the single hydraulic cylinder multi-bin synchronous pressing structure has the advantages that:
[0020] The single hydraulic cylinder multi-bin synchronous pressing structure breaks through the production capacity bottleneck of traditional equipment, realizes parallel operation through 6-8 independent pressure bearing bins arranged vertically, and achieves 8 times of the single processing capacity of a traditional one-bin multi-cake machine and 20 times of the single processing capacity of a one-bin one-cake machine.
[0021] The tubular pressure bearing bin structure is combined with a conical oil outlet hole, the oil permeation dynamics characteristics of the oil circuit are effectively optimized, the oil can be quickly displaced from the oil to the outside of the pressure bearing bin during extrusion, the oil migration distance is shortened, a gradient pressure release channel is formed by the conical oil outlet hole with a small inner diameter and a large outer diameter, the oil circuit closing effect is avoided, the residual oil rate of the material is reduced, and the oil yield is increased by more than 3%.
[0022] The tubular pressure bearing bin structure is combined with a conical oil outlet hole, the oil permeation dynamics characteristics of the oil circuit are effectively optimized, the oil can be quickly displaced from the oil to the outside of the pressure bearing bin during extrusion, the oil migration distance is shortened, a gradient pressure release channel is formed by the conical oil outlet hole with a small inner diameter and a large outer diameter, the oil circuit closing effect is avoided, the residual oil rate of the material is reduced, and the oil yield is increased by more than 3%. BRIEF DESCRIPTION OF DRAWINGS
[0023] The drawings that form a part of the present application serve to provide a further understanding of the present application, and the illustrative embodiments of the present application and their descriptions serve to explain the present application, and do not constitute an improper limitation on the present application. In the drawings:
[0024] Figure 1 It is a front view structural schematic diagram of a single-cylinder driven multi-bin pressing type oil press of the present application;
[0025] Figure 2 The utility model discloses a single cylinder drive multi-compartment press type oil press vertical section structure schematic diagram Figure 1
[0026] Figure 3 The utility model discloses a single cylinder drive multi-compartment press type oil press vertical section structure schematic diagram
[0027] Figure 4 The utility model discloses a single cylinder drive multi-compartment press type oil press vertical section structure schematic diagram
[0028] Figure 5 The utility model discloses a single cylinder drive multi-compartment press type oil press vertical section structure schematic diagram Figure 1 ;
[0029] Figure 6 The utility model discloses a single cylinder drive multi-compartment press type oil press vertical section structure schematic diagram Figure 2 ;
[0030] Figure 7 The utility model discloses a single cylinder drive multi-compartment press type oil press vertical section structure schematic diagram Figure 3 ;
[0031] Figure 8 The utility model discloses a single cylinder drive multi-compartment press type oil press vertical section structure schematic diagram Figure 4 .
[0032] In the drawing:
[0033] 1-hydraulic cylinder, 2-pressurized upper cover, 3-pressing plate, 4-connecting column, 5-pressing piston, 6-connecting plugboard, 7-connecting upper plate, 8-connecting lower plate, 9-feeding bin, 10-pressurized bin, 11-pressurized base, 12-connecting hole, 13-connector, 14-positioning hole, 15-positioner, 16-oil outlet. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described in connection with the drawings in the embodiments of the utility model. It should be explained that the embodiments in the utility model and the features in the embodiments can be combined mutually without conflict, and the described embodiments are only a part of the embodiments in the utility model, not all the embodiments.
[0035] Referring to Figures 1-4 The embodiment is illustrated as a single-cylinder driving multi-chamber pressing oil press, which comprises a pressure bearing frame, a hydraulic cylinder 1, a pressing plate 3, a pressing piston 5 and a pressure bearing chamber 10. The pressure bearing frame is in a vertical structure and arranged in a vertical direction. The hydraulic cylinder 1 is arranged at the top end of the pressure bearing frame. The output end of the hydraulic cylinder 1 is connected with the pressing plate 3. The number of the pressing pistons 5 and the pressure bearing chambers 10 is multiple. The multiple pressing pistons 5 are connected below the pressing plate 3. The multiple pressure bearing chambers 10 are correspondingly arranged below the multiple pressing pistons 5. The pressure bearing chamber 10 is in a tubular structure. A plurality of oil outlets 16 are arranged on the side wall of the tubular structure. The multiple pressure bearing chambers 10 are arranged on the pressure bearing frame. The multiple pressure bearing chambers 10 are connected through a connecting plate. The pressing plate 3 and the connecting plate are both connected with the pressure bearing frame in a vertical direction. The pressing plate 3 is provided with connecting plug plates 6 on both sides. The connecting plate is provided with a connector 13 and a positioner 15.
[0036] In the embodiment, the single hydraulic cylinder 1 drives the multiple pressing pistons 5. The multiple pressing pistons 5 press the oil in the multiple pressure bearing chambers 10 respectively to realize oil pressing. After the oil pressing is completed, all the pressure bearing chambers 10 are driven to move upward by the hydraulic cylinder 1 under the action of the connector 13 and the connecting plug plate 6. After the position of the pressure bearing chamber 10 is locked by the positioner 15, the pressed oil can be pushed out by the pressing piston 5 to complete the unloading. The integrated production scheme of oil pressing and unloading can be realized by the scheme of the application, and the work efficiency is high.
[0037] The pressure bearing frame in the embodiment comprises a pressure bearing upper cover 2, a connecting column 4 and a pressure bearing base 11. The pressure bearing upper cover 2 is arranged above the pressure bearing base 11. The pressure bearing upper cover 2 and the pressure bearing base 11 are connected through the multiple connecting columns 4. The hydraulic cylinder 1 is connected with the pressure bearing upper cover 2. The multiple pressure bearing chambers 10 are arranged on the pressure bearing base 11. The pressing plate 3 and the connecting plate are both connected with the connecting column 4 in a sliding mode. The pressure bearing upper cover 2 and the pressure bearing base 11 are used for mounting other components. The connecting column 4 not only connects the pressure bearing upper cover 2 and the pressure bearing base 11, but also guides the sliding of the pressing plate 3 and the connecting plate.
[0038] The connecting plate in the embodiment comprises a connecting upper plate 7 and a connecting lower plate 8. The connecting upper plate 7 is arranged at the upper end of the pressure bearing chamber 10. The connecting lower plate 8 is arranged at the lower end of the pressure bearing chamber 10. The multiple pressure bearing chambers 10 are connected into an integral structure through the connecting upper plate 7 and the connecting lower plate 8 to realize the synchronous upward and downward sliding of all the pressure bearing chambers 10.
[0039] The connector 13 and the positioner 15 are both sliding bolt structures or motor-driven sliding bolt structures, the connecting plate 6 is provided with a plurality of connecting holes 12 in the vertical direction, the connecting holes 12 correspond to the positions of the connectors 13, the connecting column 4 is provided with a plurality of positioning holes 14 in the vertical direction, and the positioners correspond to the positions of the positioning holes 14. The bolt of the connector 13 is inserted into the connecting hole 12 of the connecting plate 6, so that the connection between the pressing plate 3 and the connecting plate is realized, thereby driving all the pressure bearing bins 10 to move synchronously. The bolt of the positioner 15 is inserted into the positioning hole 14, so that the position of the connecting column 4 and the connecting plate is locked, thereby realizing the position locking of all the pressure bearing bins 10 and the pressure bearing frame. When the pressing piston 5 moves downward, the position of the pressure bearing bin 10 does not change, so that the pressed oil is pushed out of the pressure bearing bin 10, and the discharging is completed.
[0040] The connecting upper plate 7 is provided with the connector 13, and the connecting upper plate 7 and the connecting lower plate 8 are both provided with the positioner 15, so that the connection is stable.
[0041] The plurality of pressure bearing bins 10 are provided with the feeding bin 9 above. The feeding bin 9 encloses the oil inlet at the upper end of all the pressure bearing bins 10, so that the oil can enter the pressure bearing bin 10 better. One side of the feeding bin 9 is provided with a feeding mechanism, and the feeding mechanism is a conveying belt or an auger. The oil is conveyed through the feeding mechanism, so that the oil enters the pressure bearing bin 10 through the feeding bin 9.
[0042] One side of the pressure bearing base 11 is provided with a pushing hydraulic cylinder, and the other side is provided with a feeding conveying belt. After the pressing piston 5 pushes the pressed oil out of the pressure bearing bin 10, the pressed oil falls on the pressure bearing base 11, and the pressed oil is pushed down from the pressure bearing base 11 through the pushing hydraulic cylinder, so that the pressed oil falls on the feeding conveying belt, and the feeding conveying belt carries the pressed oil out, so that a new round of oil pressing work is started.
[0043] The inner diameter of the pressure bearing bin 10 is 6-8 cm, the length is 60-80 cm, the wall thickness is 1-2 cm, the oil outlet hole 16 is a tapered oil outlet hole with a small inner diameter and a large outer diameter, the inner diameter is 1.5-2 mm, the outer diameter is 5-6 mm, and the hole distance is 1-2 cm, so that the oil can be quickly displaced from the oil to the outside of the pressure bearing bin 10 during extrusion.
[0044] Referring to Figures 5-8 The utility model discloses a single-cylinder-driven multi-bin pressing type oil press and a use method thereof.
[0045] Step 1: the output end of the hydraulic cylinder 1 moves upward, all the pressing pistons 5 are lifted upward through the pressing plate 3, until the bottom of the pressing piston 5 is 15 cm away from the pressure bearing bin 10, and then the oil is put into the pressure bearing bin 10 from the upper side.
[0046] Step 2: start hydraulic cylinder 1, the output end of hydraulic cylinder 1 moves downward, all push pistons 5 are driven to press down by push plate 3, push pistons 5 extrude the oil in pressure bearing bin 10 to carry out oil pressing, the pressed oil flows out through oil outlet hole 16, until the oil is extruded and no oil is pressed out;
[0047] Step 3: connect connector 13 with connecting plug plate 6, hydraulic cylinder 1 drives push plate 3 to rise, under the action of connector 13 and connecting plug plate 6, all pressure bearing bins 10 are driven to rise simultaneously, after rising to the set height, positioner 15 is connected with pressure bearing frame, control connector 13 is disconnected with connecting plug plate 6, hydraulic cylinder 1 drives all push pistons 5 to descend, the pressed oil is pushed out from the bottom of pressure bearing bin 10 and is transported away, and the discharging is completed;
[0048] Step 4: connect connector 13 with connecting plug plate 6, control positioner 15 to disconnect with pressure bearing frame, hydraulic cylinder 1 drives push plate 3 to descend, all pressure bearing bins 10 are driven to descend simultaneously until pressure bearing bin 10 restores to the original position.
[0049] The above disclosed specific embodiments of the utility model are only used for helping to explain the utility model. The specific embodiments do not describe all the details, and the utility model is not limited to the specific embodiments. According to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments, in order to better explain the principle and practical application of the utility model, so that the technical personnel in the art can well understand and utilize the utility model.
Claims
1. A single cylinder driven multi-cell screw press oil expeller characterized in that: It includes pressure frame, hydraulic cylinder (1), push plate (3), push piston (5) and pressure warehouse (10), the pressure frame is along vertical structure, along the vertical direction is established, the hydraulic cylinder (1) is established in pressure frame top, the output end of hydraulic cylinder (1) is connected with push plate (3), push piston (5) and pressure warehouse (10) quantity are multiple, multiple push piston (5) is connected below push plate (3), multiple pressure warehouse (10) position correspondingly is established below multiple push piston (5), the pressure warehouse (10) is tubular structure, the tubular structure lateral wall is set up with several oil outlet holes (16), multiple pressure warehouse (10) is established on pressure frame, multiple pressure warehouse (10) is connected through connecting plate, push plate (3) and connecting plate are all with pressure frame along vertical direction sliding connection, push plate (3) both sides are provided with connecting plugboard (6), the connecting plate is provided with connector (13), the connecting plate is provided with positioner (15).
2. A single cylinder driven multi-compartment press type oil expeller as claimed in claim 1 wherein: The pressure frame includes pressure upper cover (2), connecting column (4) and pressure base (11), the pressure upper cover (2) is arranged above the pressure base (11), the pressure upper cover (2) is connected with the pressure base (11) through a plurality of connecting columns (4), the hydraulic cylinder (1) is connected with the pressure upper cover (2), the plurality of pressure warehouses (10) are arranged on the pressure base (11), and the push plate (3) and the connecting plate are slidingly connected with the connecting column (4).
3. A single cylinder driven multi-compartment press type oil expeller as claimed in claim 2 wherein: The connecting plate includes connecting upper plate (7) and connecting lower plate (8), the connecting upper plate (7) is arranged on the upper end of the pressure warehouse (10), and the connecting lower plate (8) is arranged on the lower end of the pressure warehouse (10).
4. A single cylinder driven multi-compartment press type oil expeller as claimed in claim 3 wherein: The connector (13) and the positioner (15) are both sliding bolt type structures or motor driven bolt sliding type structures, the connecting plugboard (6) is provided with a plurality of connecting holes (12) in the vertical direction, the connecting holes (12) correspond to the positions of the connectors (13), the connecting column (4) is provided with a plurality of positioning holes (14) in the vertical direction, and the positioner corresponds to the position of the positioning hole (14).
5. A single cylinder driven multi-compartment press type oil expeller as claimed in claim 4 wherein: The connecting upper plate (7) is provided with a connector (13), and the connecting upper plate (7) and the connecting lower plate (8) are both provided with a positioner (15).
6. A single cylinder driven multi-compartment press type oil expeller as claimed in claim 1 wherein: A plurality of pressure warehouses (10) are provided above the feeding warehouse (9).
7. A single cylinder driven multi-compartment press type oil expeller as claimed in claim 6 wherein: One side of the feeding warehouse (9) is provided with a feeding mechanism, and the feeding mechanism is a conveyor belt or an auger.
8. A single cylinder driven multi-compartment press type oil expeller as claimed in claim 2 wherein: One side of the pressure base (11) is provided with a pushing hydraulic cylinder, and the other side is provided with a feeding conveyor belt.
9. A single cylinder driven multi-compartment press type oil expeller as claimed in claim 1 wherein: The inner diameter of the pressure warehouse (10) is 6-8 cm, the length is 60-80 cm, and the wall thickness is 1-2 cm.
10. A single cylinder driven multi-compartment press type oil expeller as claimed in claim 1 wherein: The oil outlet hole (16) is a tapered oil outlet hole with a small inner diameter and a large outer diameter, an inner diameter of 1.5-2 mm, an outer diameter of 5-6 mm, and a hole distance of 1-2 cm.