Automatic film laminating device for ceramic plate
By designing an automatic ceramic disc coating device, which utilizes vacuum adsorption and electric control to achieve automated coating, the problems of low efficiency and unstable quality of manual pasting are solved, thus improving the efficiency and quality of ceramic disc coating.
Patent Information
- Application Number
- CN202520122685.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Existing ceramic disc coating devices rely on manual operation, which is inefficient and can easily lead to uneven or crooked film application, posing a risk of damaging the ceramic disc.
An automatic ceramic disc coating device was designed, including a mounting frame, a winding motor, a winding roller, a guide roller, an unwinding roller, a plastic film, an electric cylinder, a fixing frame, a vacuum pressure block, and a ceramic disc positioning frame. Automated coating is achieved through vacuum adsorption and electric control.
It enables efficient and smooth plastic film application, reduces reliance on manual operation, improves production efficiency, and lowers costs.
Smart Images

Figure CN223905369U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of ceramic disc coating technology, and in particular relates to an automatic ceramic disc coating device. Background Technology
[0002] Ceramic discs are a core component of testing and packaging machines, primarily used to rotate products to different functional areas. Due to the small size of ceramic chip capacitors and resistors (e.g., 0402, 0201, and 01005), particles can splatter during rotation. Therefore, perforated ceramic discs are covered with a 0.1mm thick plastic film to prevent damage to the disc itself and protect the worktable. However, the efficiency of applying this plastic film during production has been consistently low, and manual application is prone to misalignment and unevenness. A worker can only apply a maximum of about 100 ceramic discs per day. Furthermore, there is a risk of the discs being crushed. Therefore, an automated ceramic disc coating device is needed to meet these operational requirements.
[0003] The existing technology has the following problems:
[0004] Existing ceramic disc coating devices have a relatively simple overall structure and generally rely on manual application of the film, resulting in low work efficiency. Furthermore, manual application of the film is prone to misalignment and unevenness, and there is also a risk of damaging the ceramic disc during the coating process, which limits their application.
[0005] It should be noted that the above content falls within the inventor's technical knowledge and does not necessarily constitute prior art. Utility Model Content
[0006] To address the aforementioned problems, the purpose of this invention is to provide an automatic ceramic disc coating device to solve the issues raised in the background section.
[0007] To achieve the above objectives, this utility model proposes an automatic ceramic disc coating device, including a mounting frame. A winding motor is fixedly mounted on the back of the mounting frame, and a winding roller is provided at one end of the winding motor. A guide roller is provided on the front of the mounting frame, and an unwinding roller is provided on the front of the mounting frame. A plastic film is provided on the unwinding roller. An electric cylinder is fixedly mounted on the front of the mounting frame, and a fixing frame is fixedly connected to one end of the electric cylinder. A vacuum pressure block is fixedly mounted at the bottom of the fixing frame. A ceramic disc positioning frame is fixedly mounted on the mounting frame, and a ceramic disc body is provided on the top of the ceramic disc positioning frame.
[0008] In one example, the take-up motor is bolted to the back of the mounting bracket, and the output of the take-up motor is connected to the take-up roller.
[0009] In one example, the guide roller is rotatably connected to the mounting frame through a rotating shaft, and the guide roller is in the same longitudinal and lateral horizontal line with the winding roller and the unwinding roller.
[0010] In one example, the unwinding roller is rotatably connected to the mounting frame through a rotating shaft, and the plastic film is wound outside the unwinding roller.
[0011] In one example, the electric cylinder is fixedly installed on the front surface of the mounting frame through bolts, and the electric cylinder is electrically connected to the external power supply through wires.
[0012] In one example, the vacuum pressure block is fixedly installed at the bottom of the fixing frame through bolts, and the vacuum pressure block is connected to the external vacuum pump through a pipeline.
[0013] In one example, the ceramic disc positioning frame corresponds to the upper and lower positions of the vacuum pressure block.
[0014] The ceramic disc automatic film covering device provided by the present application can bring the following beneficial effects: by setting the mounting frame, the winding motor, the winding roller, the guide roller, the plastic film, the electric cylinder, the fixing frame, the vacuum pressure block and the ceramic disc positioning frame for cooperation, by placing the ceramic disc on the top of the ceramic disc positioning frame, and then by controlling the vacuum pump to work, the vacuum pressure block can be vacuumized, the plastic film is conveniently adsorbed on the bottom of the vacuum pressure block, and the electric cylinder is controlled to work, the fixing frame and the vacuum pressure block are lifted, the plastic film drives the ceramic disc body on the top of the ceramic disc positioning frame to be quickly pasted and covered with film, the operation is relatively convenient, the jig does not have any requirement for the proficiency of the operator. And the efficiency is very high. Different models of ceramic discs only need to replace vacuum pressure blocks of different sizes; it is convenient to save labor, improve quality and reduce cost. BRIEF DESCRIPTION OF DRAWINGS
[0015] The drawings described herein are used to provide a further understanding of the present application, and form a part of the present application. The illustrative embodiments of the present application and their descriptions serve to explain the present application, and do not constitute an improper limitation on the present application. In the drawings:
[0016] Figure 1 It is a structural schematic view of the ceramic disc automatic film covering device of the present application.
[0017] In the drawings: 1, mounting frame; 2, winding motor; 3, winding roller; 4, guide roller; 5, unwinding roller; 6, plastic film; 7, electric cylinder; 8, fixing frame; 9, vacuum pressure block; 10, ceramic disc positioning frame; 11, ceramic disc body. DETAILED DESCRIPTION
[0018] In order to more clearly explain the overall concept of the present application, the following will be described in detail in an exemplary manner with reference to the drawings.
[0019] In the description of the utility model, it needs to understand that the orientation or position relation indicated by the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential" is the orientation or position relation based on the drawing shown, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as the restriction on the utility model.
[0020] In addition, the terms "first", "second" are only for the description purpose, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.
[0021] In the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense, for example, can be fixed connection, or detachable connection, or integrated; can be mechanical connection, or electrical connection, or communication; can be directly connected, or indirectly connected through intermediate medium, or the communication or interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0022] In the utility model, unless otherwise specifically defined and limited, the first feature "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are indirectly contacted through intermediate medium. In the description of the specification, the description of reference terms "one scheme", "some schemes", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the scheme or example are included in at least one scheme or example of the utility model. In the specification, the illustrative description of the above terms does not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more schemes or examples in a suitable manner.
[0023] As Figure 1The utility model discloses an automatic film covering device for ceramic plate, which comprises a mounting frame 1, a winding motor 2 fixedly installed on the back of the mounting frame 1, a winding roller 3 arranged at one end of the winding motor 2, a guide roller 4 arranged on the front of the mounting frame 1, an unwinding roller 5 arranged on the front of the mounting frame 1, a plastic film 6 arranged on the unwinding roller 5, an electric cylinder 7 fixedly installed on the front of the mounting frame 1, a fixing frame 8 fixedly connected to one end of the electric cylinder 7, a vacuum pressure block 9 fixedly installed on the bottom of the fixing frame 8, a ceramic plate positioning frame 10 fixedly installed on the mounting frame 1, and a ceramic plate main body 11 arranged on the top of the ceramic plate positioning frame 10.
[0024] Specifically, the winding motor 2 is fixedly installed on the back of the mounting frame 1 by means of bolts, and the output end of the winding motor 2 is connected to the winding roller 3, so as to facilitate the driving of the winding motor 2 to work and conveniently drive the winding roller 3 to rotate.
[0025] Specifically, the guide roller 4 is rotatably connected to the mounting frame 1 through a rotating shaft, and the guide roller 4 is located on the same longitudinal and transverse horizontal line as the winding roller 3 and the unwinding roller 5, so as to conveniently guide the plastic film 6 and facilitate the winding work.
[0026] Specifically, the unwinding roller 5 is rotatably connected to the mounting frame 1 through a rotating shaft, and the plastic film 6 is wound around the outside of the unwinding roller 5, so as to facilitate the unwinding of the plastic film 6 and conveniently paste and cover the film on the ceramic plate main body 11.
[0027] Specifically, the electric cylinder 7 is fixedly installed on the front of the mounting frame 1 by means of bolts, and the electric cylinder 7 is electrically connected to an external power supply through wires, so as to facilitate the driving of the electric cylinder 7 to work, conveniently lift the fixing frame 8 and the vacuum pressure block 9.
[0028] Specifically, the vacuum pressure block 9 is fixedly installed on the bottom of the fixing frame 8 by means of bolts, and the vacuum pressure block 9 is connected to an external vacuum pump through a pipeline, so as to facilitate the vacuumization of the vacuum pressure block 9 and conveniently adsorb the plastic film 6.
[0029] Specifically, the ceramic plate positioning frame 10 corresponds to the upper and lower positions of the vacuum pressure block 9, so as to facilitate the pressing of the ceramic plate main body 11 on the top of the ceramic plate positioning frame 10 by the vacuum pressure block 9 driving the plastic film 6, and conveniently perform the film covering work.
[0030] Working principle: when operating the mechanism, the operator only needs to place the ceramic disc body 11 on the ceramic disc positioning frame 10, press the control button, and work through the control of the winding motor 2. The plastic film 6 can be pulled by the rotating winding roller 3. The device will automatically transport the plastic film 6 to the corresponding position and stop. Press the start button again, and the electric cylinder 7 will push the vacuum pressure block 9 to move downward. Under the adsorption of vacuum, the vacuum pressure block 9 will firmly adsorb the plastic film 6. Under the action of the electric cylinder 7, the pasting of the plastic film 6 is completed. The jig has no requirement on the proficiency of the operator. And the efficiency is very high. For different models of ceramic disc body 11 film covering, only different sizes of vacuum pressure block 9 need to be replaced.
[0031] Each of the embodiments in the specification is described in a progressive manner, and the same and similar parts between the embodiments can be referred to each other. Each embodiment focuses on the difference from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the part of the method embodiment.
[0032] The above only describes the embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can be variously changed and modified. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the scope of the claims of the present application.
Claims
1. An automatic film covering device for ceramic discs, comprising a mounting frame (1), characterized in that: The back of mounting frame (1) is fixedly installed with a winding motor (2), one end of the winding motor (2) is provided with a winding roller (3), the front of mounting frame (1) is provided with a guide roller (4), the front of mounting frame (1) is provided with a unwinding roller (5), the unwinding roller (5) is provided with a plastic film (6), the front of mounting frame (1) is fixedly installed with an electric cylinder (7), one end of the electric cylinder (7) is fixedly connected with a fixed frame (8), the bottom of fixed frame (8) is fixedly installed with a vacuum pressure block (9), the mounting frame (1) is fixedly installed with a ceramic disc positioning frame (10), the top of ceramic disc positioning frame (10) is provided with a ceramic disc body (11).
2. The automatic ceramic disc film coating device according to claim 1, wherein The winding motor (2) is fixedly installed on the back of mounting frame (1) through bolts, and the output end of the winding motor (2) is connected with the winding roller (3).
3. The automatic ceramic disc film coating device according to claim 1, wherein The guide roller (4) is rotatably connected with the mounting frame (1) through a rotating shaft, and the guide roller (4) is located on the same longitudinal and transverse horizontal line with the winding roller (3) and the unwinding roller (5).
4. The automatic ceramic disc film coating device according to claim 1, wherein The unwinding roller (5) is rotatably connected with the mounting frame (1) through a rotating shaft, and the plastic film (6) is wound on the outside of the unwinding roller (5).
5. The automatic ceramic disc film coating device according to claim 1, wherein The electric cylinder (7) is fixedly installed on the front of mounting frame (1) through bolts, and the electric cylinder (7) is electrically connected with an external power supply through wires.
6. The automatic ceramic disc film coating device according to claim 1, wherein The vacuum pressure block (9) is fixedly installed on the bottom of the fixed frame (8) through bolts, and the vacuum pressure block (9) is connected with an external vacuum pump through a pipeline.
7. The automatic ceramic disc film coating device according to claim 1, wherein The ceramic disc positioning frame (10) corresponds to the upper and lower positions of the vacuum pressure block (9).