Connection device and material caching system

By designing a rotating mechanism and a feeding mechanism for the connecting device, the orientation of the PCB board is automatically adjusted, solving the problem of low production efficiency caused by manual adjustment, and realizing the orderly flow and automated connection of the board between different processes.

CN223906039UActive Publication Date: 2026-02-13HANS CNC SCI & TECH
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Patent Information

Application Number
CN202520568824.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-02-13
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

In existing technologies, the orientation of PCBs is adjusted manually, which leads to low production efficiency, is prone to errors, and increases production costs.

Method used

Design a connecting device including a frame, a material box, a feeding mechanism and a rotating mechanism. The rotating mechanism drives the material box to rotate, so that the opening of the material box faces or turns away from the feeding mechanism. In conjunction with the feeding mechanism, the automatic feeding and unloading of the material plate and the direction adjustment are realized.

Benefits of technology

It enables automated connection of PCB boards between different processes, avoids manual adjustments, improves production efficiency and accuracy, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of material transfer, and particularly relates to a connection device and a material temporary storage system. The connection device comprises a rack, a material box, a feeding mechanism and a rotating mechanism. The rotating mechanism is mounted on the rack; the material box is provided with an opening, and the rotating mechanism can drive the material box to rotate so that the material box can be switched between a first position and a second position; at the first position, the opening faces the feeding mechanism, and the feeding mechanism can drive the material plate to move in the first direction, so that the material plate enters and exits the material box through the opening, and automatic feeding and discharging operation of the material box can be achieved easily. At the second position, the opening is opposite to the feeding mechanism; and the material box can be moved in or out of the rack, so that a worker can conveniently unload the material box. Through cooperation of the feeding mechanism and the rotating mechanism, the processes of feeding, feeding and discharging of a material plate into and out of a material box and loading and unloading of the material box can be achieved, and then automatic connection between different working procedures is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to material transfer technical field, in particular, relate to a kind of docking device and material buffer system. BACKGROUND

[0002] Before PCB enters processing procedure, PIN process is needed, by the thin aluminum plate of upper layer, paper backing plate of lower layer and PCB of middle layer are stacked and set, then PIN and adhesive tape are used to fix three-layer board material stacked together. After processing on processing machine, enter PIN process, after removing PIN, three-layer board material is orderly separated, the thin aluminum plate of upper layer, PCB of middle layer and paper backing plate of lower layer are separated one by one, and enter different subsequent processing procedures.

[0003] The equipment used in each process has its own feeding and discharging mode in design. When transferring between different processes, the direction of PCB needs to be manually adjusted by artificial, so that the material plate can smoothly enter the processing machine in the correct way when the material box reaches the processing machine. However, the above manual adjustment process not only consumes a lot of manpower and time, increases production cost, but also is easy to cause direction adjustment error due to human negligence, which seriously affects the production efficiency of the whole PCB production process. SUMMARY

[0004] The technical problem to be solved by the utility model is: in view of the problem that the direction of PCB is manually adjusted by artificial, affecting production efficiency, a docking device and material buffer system are provided.

[0005] To solve the above technical problem, on the one hand, the utility model embodiment provides a kind of docking device, including rack, material box, feeding mechanism and rotating mechanism;The rotating mechanism is arranged in the rack, and the material box is arranged in the rotating mechanism, and the rotating mechanism is used to drive the rotation of the material box, and the feeding mechanism is arranged in the rack;

[0006] The material box has an opening, and the rotating mechanism can drive the material box to rotate, so that the material box switches between the first position and the second position;When the material box is in the first position, the opening faces the feeding mechanism, and when the material box is in the second position, the opening faces away from the feeding mechanism;

[0007] When in the first position, the feeding mechanism can drive the material plate to move along the first direction, so that the material plate enters or exits the material box through the opening;

[0008] When in the second position, the material box is configured to move into or out of the rack.

[0009] Optionally, the feeding mechanism comprises a support frame, a first driving member and a clamping member, one end of the support frame is connected to the frame, the other end of the support frame extends away from the frame along the first direction, the clamping member is used for clamping the material plate, and the first driving member is capable of driving the clamping member to move along the first direction so as to drive the material plate to move along the first direction.

[0010] Optionally, the support frame comprises two frame bodies, the clamping member is slidingly connected between the two frame bodies, and the first driving member is installed on at least one of the two frame bodies.

[0011] The first driving member is capable of driving the clamping member to move between the two frame bodies along the first direction.

[0012] Optionally, the first driving member comprises a driving motor, a driving wheel, a driven wheel and a synchronous belt, the output end of the driving motor is connected to the driving wheel, the driven wheel is installed on the support frame, and the synchronous belt is wound around the driving wheel and the driven wheel.

[0013] The synchronous belt is connected to the clamping member.

[0014] Optionally, the clamping member comprises a transition plate, a second driving member and a clamping jaw, the transition plate is slidingly connected to the support frame, and the output end of the first driving member is connected to the transition plate.

[0015] The second driving member is connected to the transition plate, and the second driving member is capable of driving the clamping jaw to loosen or clamp the material plate.

[0016] Optionally, the clamping jaw comprises a first clamping jaw and a second clamping jaw, the first clamping jaw is rotationally connected to the second clamping jaw, the output end of the second driving member is connected to the first clamping jaw, and the second clamping jaw is fixedly arranged relative to the transition plate.

[0017] Optionally, the first clamping jaw comprises a first connecting portion and a first clamping portion, the first clamping portion is installed on one end of the first connecting portion away from the transition plate, the second clamping jaw comprises a second connecting portion and a second clamping portion, the second connecting portion is installed on the transition plate, the second driving member is installed on the second connecting portion, and the second clamping portion is installed on one end of the second connecting portion away from the transition plate.

[0018] The first connecting portion and the second connecting portion are rotationally connected, the output end of the second driving member is connected to one end of the first connecting portion close to the transition plate, and the second driving member is capable of driving the first clamping portion to approach or move away from the second clamping portion by driving the first connecting portion to rotate, so as to clamp or loosen the material plate.

[0019] Optionally, the feeding mechanism further comprises a receiving assembly mounted on the support frame, the receiving assembly being configured to receive the material plate and move the material plate along the first direction towards the clamping member so that the clamping member can clamp the material plate.

[0020] Optionally, the clamping member further comprises a third driving member mounted on the transition plate, the third driving member being configured to drive the clamping jaw to move along a second direction to avoid the receiving assembly when the receiving assembly moves the material plate along the first direction; the first direction and the second direction intersect.

[0021] Optionally, the receiving assembly comprises a fourth driving member mounted on the support frame and a belt assembly, the fourth driving member being configured to drive the belt assembly to move so as to move the material plate placed on the belt assembly towards the clamping member.

[0022] Optionally, the feeding mechanism further comprises two beating plate assemblies, the support frame being located between the two beating plate assemblies, the two beating plate assemblies being configured to beat and position the material plate, the clamping member clamping the material plate beat and positioned by the beating plate assemblies.

[0023] Optionally, the beating plate assembly comprises a fifth driving member and a beating plate, the fifth driving member being configured to drive the beating plate to move.

[0024] The beating plates of the two beating plate assemblies can move towards each other or move away from each other.

[0025] Optionally, the connection device further comprises a first lifting mechanism mounted on the rack, the material box having a plurality of storage layers in the vertical direction, the first lifting mechanism being configured to move the feeding mechanism up and down so that the feeding mechanism can send the material plate into or out of each storage layer.

[0026] Optionally, the rotating mechanism comprises a rotating motor, a rotating shaft and a rotating platform, the rotating shaft being connected between the output end of the rotating motor and the rotating platform, the rotating motor being configured to drive the rotating platform to rotate, the rotating platform being configured to place the material box.

[0027] Optionally, the connection device further comprises a second lifting mechanism, the rack being provided with a material box support, the second lifting mechanism being mounted on the material box support, the second lifting mechanism being configured to drive the rotating mechanism to move up and down so that the material box is separated from or placed on the material box support.

[0028] Optionally, the hopper further has a third position and a fourth position, the opening faces the feeding mechanism when the hopper is in the third position, and the opening faces away from the feeding mechanism when the hopper is in the fourth position;

[0029] The second lifting mechanism is capable of lifting the rotating mechanism and the hopper, so as to switch the hopper between the first position and the third position and between the second position and the fourth position.

[0030] The rotating mechanism is capable of rotating the hopper, so as to switch the hopper between the third position and the fourth position.

[0031] Optionally, the second lifting mechanism comprises a lifting driving member, a bottom plate and a lifting platform, the bottom plate is installed on the hopper support, and the lifting driving member is installed on the bottom plate.

[0032] The output end of the lifting driving member is connected with the lifting platform, and the rotating mechanism is installed on the lifting platform.

[0033] Optionally, the connection device further comprises a transposition mechanism, and the transposition mechanism is installed on the rack.

[0034] The rack has a plate receiving and releasing station and two hopper exchange stations, the first position and the second position are located at the plate receiving and releasing station, the plate receiving and releasing station is located between the two hopper exchange stations, and the transposition mechanism is capable of moving the hopper along a third direction between the plate receiving and releasing station and one of the hopper exchange stations.

[0035] When the hopper is located at the plate receiving and releasing station and the opening faces the feeding mechanism, the feeding mechanism drives the plate to enter or exit the hopper through the opening; and when the hopper is located at one of the hopper exchange stations, the hopper is configured to move into or out of the rack.

[0036] The first direction intersects with the third direction.

[0037] Optionally, the transposition mechanism comprises a sixth driving member, a linkage rod and two support portions, the two support portions are connected through the linkage rod, the support portions are installed on the rack, and the support portions are used for supporting the hopper.

[0038] The output end of the sixth driving member is connected with one of the two support portions, and the sixth driving member is capable of moving the two support portions along the third direction at the same time, so that the hopper on each support portion can be switched between the plate receiving and releasing station and the hopper exchange station.

[0039] In another aspect, the utility model embodiment provides a kind of material caching system, including material stack, handling robot and the connecting device as described above, the handling robot can drive the material box between the material stack and the material box support exchange.

[0040] The connecting device provided by the utility model embodiment, when the rotating mechanism drives the material box to rotate, the feeding mechanism smoothly inputs or outputs the material plate into the material box through the opening, which is beneficial to realize the automatic feeding and discharging operation of the material box. When the opening of the material box faces away from the feeding mechanism, it is convenient to unload the material box. By changing the direction of the opening of the material box, the direction of the material plate can be adjusted to ensure that the direction of the material plate is consistent in each process. This helps to realize the orderly transfer of materials between different processes without the need for manual adjustment of the direction of the material plate. By cooperating the feeding mechanism with the rotating mechanism, the processes of feeding, material plate entering and exiting the material box, and material box loading and unloading can be realized, thereby realizing automatic connection between different processes. BRIEF DESCRIPTION OF DRAWINGS

[0041] Figure 1 is the schematic diagram of the connecting device provided by an embodiment of the utility model;

[0042] Figure 2 is the schematic diagram of the feeding mechanism provided by an embodiment of the utility model;

[0043] Figure 3 is the schematic diagram of the clamping piece provided by an embodiment of the utility model;

[0044] Figure 4 is the cross-sectional schematic diagram of the clamping piece provided by an embodiment of the utility model;

[0045] Figure 5 is the schematic diagram of the rotating mechanism and the second lifting mechanism provided by an embodiment of the utility model;

[0046] Figure 6 is the cross-sectional schematic diagram of the rotating mechanism and the second lifting mechanism provided by an embodiment of the utility model;

[0047] Figure 7 is the schematic diagram of the transposition mechanism provided by an embodiment of the utility model;

[0048] Figure 8 is the schematic diagram of the material stack and the handling robot provided by an embodiment of the utility model.

[0049] The reference signs in the specification are as follows:

[0050] 100, connecting device; 200, material stack; 300, handling robot;

[0051] 1, rack; 11, material box support

[0052] 2. Feeding mechanism; 21. Support frame; 211. Frame body; 22. First driving component; 221. Drive motor; 222. Driving wheel; 223. Driven wheel; 224. Synchronous belt; 23. Clamping component; 231. Transition plate; 232. Second driving component; 233. Gripper; 2331. First gripper; 23311. First connecting part; 23312. First clamping part; 2332. Second gripper; 23321. Second connecting part; 23322. Second clamping part; 234. Third driving component; 24. Receiving assembly; 241. Fourth driving component; 242. Belt assembly; 2421. Belt; 2422. Driving pulley; 2423. Driven pulley; 243. Transmission mechanism; 244. Transmission shaft; 25. Paddle assembly; 251. Fifth driving component; 252. Paddle; 253. Guide shaft;

[0053] 3. Rotating mechanism; 31. Rotary motor; 32. Rotating shaft; 33. Rotating platform; 331. First positioning pin; 34. Guide component; 35. Second lifting mechanism; 351. Base plate; 352. Lifting drive component; 353. Lifting platform;

[0054] 4. First lifting mechanism;

[0055] 5. Positioning mechanism; 51. Sixth driving component; 52. Linkage rod; 53. Support part; 531. Support seat; 5311. Second positioning pin;

[0056] 6. Material bin;

[0057] a) First direction; b) Second direction; c) Third direction. Detailed Implementation

[0058] To make the technical problems solved, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0059] like Figures 1 to 7 As shown, an embodiment of the present invention provides a connecting device 100, including a frame 1, a material box 6, a feeding mechanism 2 and a rotating mechanism 3; the rotating mechanism 3 and the feeding mechanism 2 are mounted on the material box support 11, the material box 6 is disposed on the rotating mechanism 3, and the rotating mechanism 3 is used to drive the material box to rotate.

[0060] The magazine 6 has an opening through which the material plate can enter or exit the magazine 6. The rotating mechanism 3 can drive the magazine 6 to rotate so as to switch the magazine 6 between the first position and the second position. When the magazine 6 is in the first position, the opening faces the feeding mechanism 2, and when the magazine 6 is in the second position, the opening faces away from the feeding mechanism 2. By driving the magazine 6 to rotate through the rotating mechanism 3, the opening of the magazine 6 can face the feeding mechanism 2 or face away from the feeding mechanism 2, so that the magazine 6 can be used as a connection point between different processes, and by changing the direction of the opening of the magazine 6, the direction of the material plate can be adjusted, ensuring that the direction of the material plate entering or exiting each process is consistent, which helps to realize the orderly flow of materials between different processes without manually adjusting the direction of the material plate.

[0061] In the first position, the feeding mechanism 2 can drive the material plate to move in the first direction a so that the material plate can enter or exit the magazine 6 through the opening, that is, in the first position, the feeding mechanism 2 can store the material plate in the magazine or send the material plate out of the magazine 6 through the opening. In the second position, the magazine 6 is configured to move into or out of the rack 1, and the magazine 6 can be transferred to the next process or from the previous process to the rack 1.

[0062] In the embodiment, when the rotating mechanism 3 drives the magazine 6 to rotate so that the opening of the magazine 6 faces the feeding mechanism 2, the feeding mechanism 2 can smoothly input or output the material plate into or out of the magazine 6 through the opening, which is conducive to realizing the automatic feeding and discharging operation of the magazine 6. When the opening of the magazine 6 faces away from the feeding mechanism 2, it is convenient to unload the magazine. By cooperating the feeding mechanism 2 with the rotating mechanism 3, the processes of feeding, material plate entering or exiting the magazine, and magazine loading and unloading can be realized, and thus the automatic connection between different processes can be realized.

[0063] In an embodiment, in the field of PCB production, the connection device 100 can be used in the upper PIN process and the lower PIN process. Specifically, in the upper PIN process, the connection device 100 is arranged between the upper PIN machine and a carrying device, such as a carrying robot. After the upper PIN operation of the material plate is completed, the rotating mechanism 3 drives the magazine 6 to rotate so that the opening of the magazine 6 faces the feeding mechanism 2, and the feeding mechanism 2 sends the material plate on which the upper PIN operation is completed into the magazine. After the magazine 6 is fully loaded, the rotating mechanism 3 drives the magazine 6 to rotate so that the opening of the magazine 6 faces away from the feeding mechanism 2, so as to adjust the direction of the material plate. At this time, the magazine 6 can be taken away by the carrying device, so that the magazine 6 leaves the rack 1. When the carrying device carries the magazine 6 to the next process, the material plate can enter the next process in the correct direction without the need for manual adjustment, thereby realizing the automatic connection between the upper PIN process and the carrying device.

[0064] When the next PIN process is performed, the connecting device 100 is arranged between the next PIN machine and the carrying device. The carrying device carries the box to the rack 1, and the box is rotated by the rotating mechanism 3 so that the opening of the box faces the feeding mechanism 2. The direction of the board is adjusted so that the feeding mechanism 2 can send the board in the box to the next PIN machine, and the next PIN machine performs the next PIN operation on the board. After the box is empty, the rotating mechanism 3 rotates the box so that the opening of the box faces away from the feeding mechanism 2. The empty box is taken away by the carrying device. After the box is fully loaded again, the above operation is repeated, thereby realizing the automatic connection between the next PIN machine and the carrying device.

[0065] In an embodiment, as shown in Figure 2 The feeding mechanism 2 includes a support frame 21, a first driving member 22, and a clamping member 23. One end of the support frame 21 is connected to the rack 1, and the other end of the support frame 21 extends away from the rack 1 along the first direction a. The support frame 21 is a cantilever structure, and the feeding mechanism 2 is connected to the rack 1 through the support frame 21. The clamping member 23 is used to clamp the board, and the first driving member 22 can drive the clamping member 23 to move along the first direction a to drive the board to move along the first direction a. The board is stably clamped by the clamping member 23, and the clamping member 23 is driven to move under the driving of the first driving member 22, thereby stably sending the board into or out of the box 6.

[0066] In an embodiment, as shown in Figure 2 The support frame 21 includes two frame bodies 211, and the clamping member 23 is slidingly connected between the two frame bodies 211. The first driving member 22 is installed on at least one of the two frame bodies 211, and the first driving member 22 can drive the clamping member 23 to move along the first direction a between the two frame bodies 211. When the clamping member 23 drives the board to move, the two frame bodies 211 jointly bear the weight of the clamping member 23 and the board. The first driving member 22 can be provided with one or two. When the first driving member 22 is provided with one, the first driving member 22 is installed on one of the frame bodies 211, and one first driving member 22 drives the clamping member 23. When the first driving member 22 is provided with two, one first driving member 22 is installed on each frame body 211, and the two first driving members 22 jointly drive the clamping member 23.

[0067] Preferably, the size of the frame body 211 in the vertical direction gradually increases along the direction of the first direction a toward the rack 1, thereby forming stable support.

[0068] In an embodiment, as shown in Figure 3As shown, the first driving member 22 comprises a driving motor 221, a driving wheel 222, a driven wheel 223 and a synchronous belt 224, the driving motor 221 is fixedly installed on the frame body 211, the output end of the driving motor 221 is connected with the driving wheel 222, the driven wheel 223 is installed on the frame body 211 of the support frame 21, and the synchronous belt 224 is wound on the driving wheel 222 and the driven wheel 223. The driving motor 221 can drive the driving wheel 222 to rotate and drive the synchronous belt 224 to transmit power. The synchronous belt 224 is connected with the clamping member 23, and the clamping member 23 is slidably connected between the two frame bodies 211. Under the driving of the driving motor 221, the clamping member 23 can move in the first direction a.

[0069] In an embodiment, as shown in Figure 3 , Figure 4 As shown, the clamping member 23 comprises a transition plate 231, a second driving member 232 and a clamping jaw 233, the transition plate 231 is slidably connected to the support frame 21, and the output end of the first driving member 22 is connected to the transition plate 231. The transition plate 231 is slidably connected between the two frame bodies 211 through a linear guide rail, and the first driving member 22 directly drives the transition plate 231 to slide relative to the two frame bodies 211, thereby realizing the sliding of the clamping member 23 relative to the two frame bodies 211.

[0070] The second driving member 232 is connected with the transition plate 231, and the second driving member 232 can drive the clamping jaw 233 to release or clamp the material plate. The second driving member 232 can drive the clamping jaw 233 to open or close, and the clamping jaw 233 can release the material plate when it is open, and clamp the material plate when it is closed.

[0071] In an embodiment, as shown in Figure 3 , Figure 4 As shown, the clamping jaw 233 comprises a first clamping jaw 2331 and a second clamping jaw 2332, the first clamping jaw 2331 is rotatably connected with the second clamping jaw 2332, the output end of the second driving member 232 is connected with the first clamping jaw 2331, and the second clamping jaw 2332 is fixedly arranged relative to the transition plate 231. Through the driving of the second driving member 232 on the first clamping jaw 2331, the first clamping jaw 2331 can be driven to rotate relative to the second clamping jaw 2332, the opening and closing degree of the clamping jaw 233 is accurately controlled, and the clamping jaw 233 releases or clamps the material plate.

[0072] Specifically, when the second driving member 232 drives the first jaw 2331 to rotate, the included angle between the first jaw 2331 and the second jaw 2332 changes. When the included angle between the first jaw 2331 and the second jaw 2332 gradually decreases, the jaw 233 gradually closes, thereby generating a clamping force on the material plate between the first jaw 2331 and the second jaw 2332, forming a stable clamping of the material plate. When the included angle between the first jaw 2331 and the second jaw 2332 gradually increases, the jaw 233 gradually opens, thereby releasing the clamping of the material plate.

[0073] In other alternative embodiments, the output end of the second driving member 232 is connected with the second jaw 2332, and through the driving of the second jaw 2332 by the second driving member 232, the relative rotation between the first jaw 2331 and the second jaw 2332 can be driven, or the second driving member 232 includes two sub-driving members, one of which is connected with the first jaw 2331, and the other of which is connected with the second jaw 2332, and through the driving of the two sub-driving members, the relative rotation between the first jaw 2331 and the second jaw 2332 can be realized.

[0074] In an embodiment, as shown in Figure 3 , Figure 4 The first jaw 2331 includes a first connecting portion 23311 and a first clamping portion 23312, the first clamping portion 23312 is installed at one end of the first connecting portion 23311 away from the transition plate 231, the second jaw 2332 includes a second connecting portion 23321 and a second clamping portion 23322, the second connecting portion 23321 is installed on the transition plate 231, the second driving member 232 is installed on the second connecting portion 23321, and the second clamping portion 23322 is installed at one end of the second connecting portion 23321 away from the transition plate 231.

[0075] The first connecting portion 23311 and the second connecting portion 23321 are rotationally connected, the output end of the second driving member 232 is connected with one end of the first connecting portion 23311 close to the transition plate 231, and the second driving member 232 drives the first connecting portion 23311 to rotate relative to the second connecting portion 23321, thereby driving the first clamping portion 23312 to approach or move away from the second clamping portion 23322 to clamp or release the material plate.

[0076] When the second driving member 232 is activated, power is transmitted to the first connecting part 23311 near the end of the transition plate 231, so that the first connecting part 23311 rotates around the rotation connecting point with the second connecting part 23321, and the rotation of the first connecting part 23311 drives the first clamping part 23312 to move accordingly, so as to adjust the opening and closing range between the first clamping part 23312 and the second clamping part 23322. When the first clamping part 23312 is close to the second clamping part 23322, the material plate is clamped between the first clamping part 23312 and the second clamping part 23322. When the first clamping part 23312 is away from the second clamping part 23322, the material plate is released.

[0077] It can be understood that the output end of the second driving member 232 is rotationally connected with the first connecting part 23311.

[0078] Preferably, the second driving member 232 is a pneumatic cylinder, and the second driving member 232 can drive the first connecting part 23311 to move up and down near the end of the transition plate 231, and the rotation connecting point of the first connecting part 23311 and the second connecting part 23321 is equivalent to a fulcrum, so that the first clamping part 23312 away from the end of the transition plate 231 can also move up and down. When the second driving member 232 drives the first connecting part 23311 to move downward near the end of the transition plate 231, the first clamping part 23312 moves upward, so that the first clamping part 23312 is away from the second clamping part 23322, and the material plate is released. When the second driving member 232 drives the first connecting part 23311 to move upward near the end of the transition plate 231, the first clamping part 23312 moves downward, so that the first clamping part 23312 is close to the second clamping part 23322, and the clamping of the material plate is achieved.

[0079] The position of the rotation connecting point of the first connecting part 23311 and the second connecting part 23321 is determined according to the required opening and closing range between the first clamping part 23312 and the second clamping part 23322.

[0080] In an embodiment, the second connecting part 23321 has an L-shaped structure with a horizontal segment and a vertical segment connected with each other, the vertical segment is connected with the transition plate 231, and the second driving member 232 is installed on the vertical segment. The horizontal segment is rotationally connected with the first connecting part 23311.

[0081] In an embodiment, as shown in Figure 2 The feeding mechanism 2 further includes a material receiving assembly 24 installed on the support frame 21, and the material receiving assembly 24 is used to receive the material plate and drive the material plate to move along the first direction a towards the clamping member 23, so that the clamping member 23 can clamp the material plate. By driving the material plate to move through the material receiving assembly 24, the material plate can be moved to the clamping range of the clamping member 23, and the clamping member 23 can clamp the material plate.

[0082] As an example, the feeding mechanism 2 comprises a receiving assembly 24, a support frame 21, a first driving member 22 and a clamping member 23, the receiving assembly 24 is installed on the support frame 21. When the moving stroke of the first driving member 22 is insufficient or the clamping member 23 is inconvenient to clamp, the material plate is sent to the receiving assembly 24, the receiving assembly 24 can drive the material plate to move in the first direction a, so that the material plate moves to a position where the clamping member 23 can clamp, compensates for the insufficient stroke of the first driving member 22, and facilitates clamping by the clamping member 23. Then, the first driving member 22 drives the clamping member 23 to continue moving in the first direction a, and sends the material plate into or out of the hopper 6.

[0083] In an embodiment, as shown in Figure 3 、 Figure 4 The clamping member 23 further comprises a third driving member 234, the third driving member 234 is installed on the transition plate 231, and the third driving member 234 can drive the clamping jaw 233 to move in the second direction b to avoid collision when the receiving assembly 24 drives the material plate to move in the first direction a, so as to ensure that the material plate and the clamping jaw 233 will not collide and interfere with each other, reduce damage to the material, and ensure smooth operation of the material plate during conveying and clamping. Wherein, the first direction a and the second direction b intersect, and preferably, the second direction b is a vertical direction.

[0084] As an example, the clamping member 23 comprises a transition plate 231, a second driving member 232, a clamping jaw 233 and a third driving member 234, the transition plate 231 is slidingly connected to the support frame 21, and the third driving member 234 is installed on the transition plate 231. The clamping jaw 233 comprises a first clamping jaw 2331 and a second clamping jaw 2332, a second connecting portion 23321 of the second clamping jaw 2332 is installed on the third driving member 234, the second driving member 232 is installed on the second connecting portion 23321, and an output end of the second driving member 232 is connected to a first connecting portion 23311 of the first clamping jaw 2331.

[0085] Preferably, the third driving member 234 is a pneumatic cylinder, a piston rod of the pneumatic cylinder is connected to the transition plate 231, and a cylinder body of the pneumatic cylinder is connected to the second connecting portion 23321. Since the transition plate 231 is connected to the support frame 21 and remains stationary in the second direction b, during the extension and retraction of the piston rod, the cylinder body of the pneumatic cylinder is pushed to move in the second direction b, thereby driving the second connecting portion 23321 to move in the second direction b, and finally realizing the movement of the clamping jaw 233 in the second direction b, and achieving the effect of avoiding the material plate.

[0086] In an embodiment, as shown in Figure 2As shown, the material receiving assembly 24 comprises a fourth driving member 241 and a belt assembly 242, the fourth driving member 241 is installed on the support frame 21, and the fourth driving member 241 can drive the belt assembly 242 to move, so as to drive the material plate placed on the belt assembly 242 to move towards the clamping member 23. When receiving the material plate, the material plate is placed on the belt 2421, and the fourth driving member 241 drives the belt assembly 242 to realize the conveying of the material plate.

[0087] The belt assembly 242 comprises a belt 2421, a driving pulley 2422 and a driven pulley 2423, the belt 2421 is arranged around the driving pulley 2422 and the driven pulley 2423, and the fourth driving member 241 can drive the driving pulley 2422 to rotate, thereby driving the belt 2421 to move.

[0088] In an embodiment, as shown in the drawings, Figure 2 The material receiving assembly 24 further comprises a transmission mechanism 243 and a transmission shaft 244, the transmission mechanism 243 can be a common synchronous belt transmission mechanism, the belt assembly 242 is provided with two and is connected through the transmission shaft 244, the driving pulleys 2422 of the two belt assemblies 242 are installed on the transmission shaft 244, and the driven pulleys 2423 of the two belt assemblies 242 are installed on the frame body 211.

[0089] The input end of the transmission mechanism 243 is connected with the output end of the fourth driving member 241, and the output end of the transmission mechanism 243 is connected with the transmission shaft 244. Under the driving of the fourth driving member 241, power is transmitted to the transmission shaft 244 through the transmission mechanism 243, the transmission shaft 244 is driven to rotate, thereby driving the two driving pulleys 2422 to rotate, realizing the synchronous movement of the two belts 2421, and the two belts 2421 drive the material plate to move along the first direction a.

[0090] In an alternative embodiment, the material receiving assembly 24 comprises a fourth driving member 241 and a synchronous belt assembly, the synchronous belt assembly comprises a synchronous belt, a driving synchronous pulley and a driven synchronous pulley, the fourth driving member 241 can drive the synchronous belt to move, and also can realize the movement of the material plate.

[0091] In an embodiment, as shown in the drawings, Figure 2 The feeding mechanism 2 further comprises two plate beating assemblies 25, the support frame 21 is located between the two plate beating assemblies 25, and the two plate beating assemblies 25 are used for positioning the material plate through the plate beating 252, and the clamping member 23 clamps the material plate positioned by the plate beating assembly 25 through the plate beating 252. Through the plate beating 252 positioning from both sides of the material plate by the two plate beating assemblies 25, the positional error of the material plate in the conveying process can be effectively eliminated, so that the material plate is in the correct clamping position, and after the clamping member 23 clamps the material plate, it is ensured that the material plate will not be offset in the subsequent movement process.

[0092] In the embodiment, the material receiving assembly 24 drives the material plate to move along the first direction a, and can send the material plate to a position between the two paddle assemblies 25. The two paddle assemblies 25 can be used to centrally position the material plate. Then, the clamping member 23 clamps the material plate, and drives the material plate to continue moving along the first direction a under the drive of the first driving member 22. The material plate is conveyed through the cooperation of the material receiving assembly 24, the clamping member 23 and the two paddle assemblies 25.

[0093] In an embodiment, as shown in Figure 2 the paddle assembly 25 comprises a fifth driving member 251 and a paddle 252, and the fifth driving member 251 can drive the paddle 252 to move. The two paddles 252 of the two paddle assemblies 25 can move towards each other or away from each other. When the two paddles 252 move towards each other, they can clamp the material plate at the same time, position the material plate and eliminate the position error of the material plate. When the two paddles 252 move away from each other, the clamping member 23 clamps the material plate.

[0094] In an embodiment, as shown in Figure 2 the paddle assembly 25 further comprises two guide shafts 253, one end of each guide shaft 253 is connected to the frame body 211, and the other end is slidably connected to the paddle 252. The movement of the paddle 252 is guided through the two guide shafts 253.

[0095] The fifth driving member 251 comprises a lead screw stepper motor and a lead screw. The lead screw stepper motor converts the rotary motion into linear motion inside the motor, and linear relative motion can be generated between the lead screw and the lead screw stepper motor. The lead screw stepper motor is installed on the paddle 252, one end of the lead screw is connected to the lead screw stepper motor, and the other end of the lead screw is installed on the frame body 211. Under the drive of the lead screw stepper motor, the lead screw stepper motor can move towards the frame body 211 relative to the lead screw, thereby driving the paddle 252 to move, and realizing the movement of the two paddles 252 towards each other or away from each other.

[0096] In an embodiment, as shown in Figure 1 the connection device 100 further comprises a first lifting mechanism 4, the first lifting mechanism 4 is installed on the rack 1, the material box 6 has a plurality of storage layers in the vertical direction, and the first lifting mechanism 4 can drive the feeding mechanism 2 to move up and down. The feeding mechanism 2 can be docked with each storage layer, so that the feeding mechanism 2 can send the material plate into or out of each storage layer.

[0097] The material box 6 can be provided in multiple numbers and stacked in the vertical direction. The feeding mechanism 2 is driven to move up and down by the first lifting mechanism 4, so that the feeding mechanism 2 can feed or discharge each material box.

[0098] The first lifting mechanism 4 is driven by a conventional motor + belt or motor + synchronous belt. The support frame 21 is slidably connected to the rack 1 through a linear guide rail, which guides the movement of the feeding mechanism 2 in the vertical direction.

[0099] In an embodiment, as shown in Figure 5 、 Figure 6 The connection device 100 further comprises a second lifting mechanism 35. The rack 1 is provided with a box support 11, and the box 6 is placed on the box support 11. When the material plate enters or exits the box 6, the box support 11 provides a placement position for the box. The second lifting mechanism 35 is installed on the box support 11 and can drive the rotary mechanism 3 to move up and down, so that the box 6 on the rotary mechanism 3 can be separated from or placed on the box support 11.

[0100] When the box 6 is separated from the box support 11, the box support 11 does not interfere with the rotation of the box 6. At this time, the box 6 is rotated by the rotary mechanism 3, so that the box 6 is switched between the first position and the second position. In this embodiment, the switching of the position of the box 6 is realized by the cooperation of the second lifting mechanism 35 and the rotary mechanism 3.

[0101] In an embodiment, the box 6 further has a third position and a fourth position. When the box 6 is in the third position, the opening faces the feeding mechanism 2. When the box 6 is in the fourth position, the opening faces away from the feeding mechanism 2.

[0102] The second lifting mechanism 35 can drive the rotary mechanism 3 and the box 6 to move up and down, so that the box 6 is switched between the first position and the third position and between the second position and the fourth position. In the first position and the third position, the opening faces the feeding mechanism 2. In the second position and the fourth position, the opening faces away from the feeding mechanism 2.

[0103] The rotary mechanism 3 can drive the box 6 to rotate, so that the box 6 is switched between the third position and the fourth position. In the vertical direction, the first position and the second position are at the same height, and the third position and the fourth position are at the same height. The fourth position is above the second position, and the third position is above the first position. The switching is realized by driving the box to move up and down by the second lifting mechanism 35. When the box 6 is in the first position and the second position, it falls on the box support 11, which supports the box. When the box 6 is in the third position and the fourth position, it is separated from the box support 11.

[0104] The position change process of the magazine is as follows: the empty magazine is carried to the magazine support 11 by the carrying device, at this time, the magazine is in the second position, the magazine is lifted by the second lifting mechanism 35, so that the magazine is separated from the magazine support 11 and moves from the second position to the fourth position, then the magazine is rotated by the rotating mechanism 3, so that the magazine is switched from the fourth position to the third position, finally, the magazine is lowered by the second lifting mechanism 35, and the magazine falls on the magazine support 11 again, the magazine moves from the third position to the first position, and the posture of the magazine is switched, at this time, the final position of the magazine is at the first position, the opening faces the feeding mechanism 2, and the feeding mechanism 2 drives the feeding plate to enter or exit the magazine through the opening.

[0105] In an embodiment, the second lifting mechanism 35 comprises a lifting driving part 352, a bottom plate 351 and a lifting platform 353, the bottom plate 351 is installed on the magazine support 11, the lifting driving part 352 is installed on the bottom plate 351, the output end of the lifting driving part 352 is connected with the lifting platform 353, and the rotating mechanism 3 is installed on the lifting platform 353, the lifting driving part 352 can drive the lifting platform 353 and the rotating mechanism 3 to move up and down, after the magazine 6 is separated from the magazine support 11, the magazine 6 is rotated by the rotating mechanism 3, so that the opening of the magazine 6 faces different directions.

[0106] The lifting driving part 352 comprises at least one cylinder, the lifting platform 353 is connected with the extension rod of the cylinder, and all the cylinders jointly drive the lifting platform to move up and down.

[0107] In an embodiment, the lifting driving part 352 is installed on the lower surface of the bottom plate 351, the output end of the lifting driving part 352 can pass through the bottom plate 351 and is connected with the lifting platform 353. A plurality of guide parts 34 are arranged between the lifting platform 353 and the bottom plate 351, and the lifting platform 353 moves up and down by the plurality of guide parts 34 when the lifting driving part 352 drives the lifting platform 353 to move up and down.

[0108] In an embodiment, as shown in Figure 5 , Figure 6 The rotating mechanism 3 comprises a rotating motor 31, a rotating shaft 32 and a rotating platform 33, the rotating motor 31 is installed on the lifting platform 353, the rotating shaft 32 is connected between the output end of the rotating motor 31 and the rotating platform 33, the rotating motor 31 can drive the rotating shaft 32 to rotate, and then drives the rotating platform 33 to rotate, and the rotating platform 33 is used for placing the magazine 6, so that the opening of the magazine 6 faces the feeding mechanism 2 or deviates from the feeding mechanism 2.

[0109] In an embodiment, the rotating platform 33 is provided with a first positioning pin 331, which can be inserted into a first positioning hole on the material box 6 to limit the position of the material box 6 on the rotating platform 33 when the second lifting mechanism 35 drives the rotating mechanism 3 to move upward, thereby improving the stability of the material box during rotation.

[0110] In an embodiment, as shown in Figure 1 、 Figure 7 The connection device 100 further includes a transposition mechanism 5 installed on the material box support 11 of the rack 1. The material box support 11 of the rack 1 is provided with a plate receiving and releasing station and two material box exchange stations, the first position and the second position are both located at the plate receiving and releasing station, and the plate receiving and releasing station is located between the two material box exchange stations. The transposition mechanism 5 can drive the material box to move along the third direction c between the plate receiving and releasing station and one of the material box exchange stations.

[0111] When the material box 6 is located at the plate receiving and releasing station with the opening facing the feeding mechanism 2, the feeding mechanism 2 drives the material plate to enter or exit the material box through the opening; when the material box is located at one of the material box exchange stations, the material box 6 is configured to be moved into or out of the rack 1, and the material box 6 can be carried by a carrying device and placed on or removed from the material box support 11. The first direction a intersects the third direction c, and preferably, the first direction a, the second direction b, and the third direction c are perpendicular to each other.

[0112] In the field of PCB production, in order to facilitate the connection of the material box with the subsequent processing machine, preferably, after the rotating mechanism 3 drives the material box to switch from the first position to the second position, the transposition mechanism 5 drives the material box to move from the plate receiving and releasing station to one of the material box exchange stations, and then the material box is carried by the carrying device.

[0113] In this embodiment, the transposition mechanism 5 can drive the material box to move along the third direction c between the plate receiving and releasing station and the material box exchange station. When the material box at the plate receiving and releasing station is full, after the rotating mechanism 3 drives the material box to switch from the first position to the second position, it can be quickly transferred to one of the material box exchange stations, and at the same time, an empty material box can be moved from the other material box exchange station to the plate receiving and releasing station, so that the feeding mechanism 2 can continue to feed, avoiding production stagnation caused by waiting for material box replacement, and further improving the continuity and efficiency of material conveying.

[0114] In an embodiment, as shown in Figure 7 , the transposition mechanism 5 includes a sixth driving member 51, a linkage rod 52, and two support portions 53. The sixth driving member 51 is installed on the material box support 11, and the two support portions 53 are connected by the linkage rod 52. The support portion 53 is installed on the material box support 11 of the rack 1 and is used to support the material box.

[0115] The output end of the sixth driving member 51 is connected with one of the two support portions 53, and under the action of the linkage rod 52, the sixth driving member 51 can drive the two support portions 53 to move simultaneously along the third direction c, so that the material box 6 on each support portion 53 can be switched between the plate receiving and releasing station and the material box exchange station.

[0116] Due to the quick switching of the material box 6 on each support portion 53 between the plate receiving and releasing station and the material box exchange station, the docking device can realize parallel work. While one material box is performing the plate receiving and releasing operation, the other material box can perform the unloading, replacement and other operations in the material box exchange station, so that the working time of the equipment is fully utilized, the utilization rate of the equipment is improved, and the overall production efficiency is improved.

[0117] In an embodiment, as shown in Figure 7 The support portion 53 includes two support seats 531, and the material box 6 is arranged on the two support seats 531. The second positioning pin 5311 is arranged on the support seat 531 and can be inserted and matched with the second positioning hole of the material box 6. When the lifting driving member 352 drives the lifting platform 353 to move upward, the first positioning pin 331 is inserted and matched with the first positioning hole of the material box 6, and the second positioning pin 5311 is separated from the second positioning hole of the material box 6. At this time, the material box 6 is separated from the support seat 531, and the rotating mechanism 3 can drive the material box 6 to rotate. The support seat 531 and the material box support 11 are connected with a linear guide rail, and when the sixth driving member 51 drives the support portion 53 to move, the support seat 531 can move along the linear guide rail.

[0118] On the other hand, as shown in Figure 8 The utility model provides a kind of material caching system, including material stack 200, handling robot 300 and the docking device 100 of above-mentioned embodiment, handling robot 300 can drive material box to exchange between material stack 200 and rack 1. When the opening of material box 6 is away from feeding mechanism 2, handling robot 300 can take away material box 6 from rack 1, and handling robot 300 is handled to material stack 200.

[0119] Wherein, when the docking device 100 is used in upper PIN process and lower PIN process, the docking device 100 can realize the automatic docking between handling robot 300 and upper PIN machine, and can realize the automatic docking between handling robot 300 and lower PIN machine, which is helpful to realize automatic production.

[0120] The above is only the preferred embodiment of the utility model, and does not limit the utility model, any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A docking device, characterized in that, The device comprises a rack, a material box, a feeding mechanism and a rotating mechanism; the rotating mechanism is arranged on the rack, the material box is arranged on the rotating mechanism, and the rotating mechanism is used to drive the material box to rotate; the feeding mechanism is arranged on the rack; The material box has an opening, and the rotating mechanism can drive the material box to rotate so as to switch the material box between a first position and a second position; When the material box is in the first position, the opening faces the feeding mechanism, and when the material box is in the second position, the opening faces away from the feeding mechanism; When the material box is in the first position, the feeding mechanism can drive the material plate to move in a first direction so that the material plate enters or exits the material box through the opening; When the material box is in the second position, the material box is configured to move into or out of the rack.

2. The docking device of claim 1, wherein, The feeding mechanism comprises a support frame, a first driving member and a clamping member; one end of the support frame is connected to the rack, the other end of the support frame extends away from the rack in the first direction, the clamping member is used to clamp the material plate, and the first driving member can drive the clamping member to move in the first direction so as to drive the material plate to move in the first direction.

3. The docking device of claim 2, wherein, The support frame comprises two frame bodies, the clamping member is slidingly connected between the two frame bodies, and the first driving member is installed on at least one of the two frame bodies; The first driving member can drive the clamping member to move between the two frame bodies in the first direction.

4. The docking device of claim 2, wherein, The first driving member comprises a driving motor, a driving wheel, a driven wheel and a synchronous belt; the output end of the driving motor is connected to the driving wheel, the driven wheel is installed on the support frame, and the synchronous belt is wound around the driving wheel and the driven wheel; The synchronous belt is connected to the clamping member.

5. The docking device of claim 2, wherein, The clamping member comprises a transition plate, a second driving member and a clamping jaw; the transition plate is slidingly connected to the support frame, and the output end of the first driving member is connected to the transition plate; The second driving member is connected to the transition plate, and the second driving member can drive the clamping jaw to loosen or clamp the material plate.

6. The docking device of claim 5, wherein, The clamping jaw comprises a first clamping jaw and a second clamping jaw; the first clamping jaw is rotationally connected to the second clamping jaw, the output end of the second driving member is connected to the first clamping jaw, and the second clamping jaw is fixedly arranged relative to the transition plate.

7. The docking device of claim 6, wherein, The first clamping jaw comprises a first connecting portion and a first clamping portion; the first clamping portion is installed on one end of the first connecting portion away from the transition plate; the second clamping jaw comprises a second connecting portion and a second clamping portion; the second connecting portion is installed on the transition plate, the second driving member is installed on the second connecting portion, and the second clamping portion is installed on one end of the second connecting portion away from the transition plate; The first connecting portion and the second connecting portion are rotationally connected; the output end of the second driving member is connected to one end of the first connecting portion close to the transition plate; and the second driving member can drive the first clamping portion to approach or move away from the second clamping portion by driving the first connecting portion to rotate, so as to clamp or loosen the material plate.

8. The docking device of claim 5, wherein, The feeding mechanism further comprises a receiving assembly installed on the support frame, which is used to receive the material plate and drive the material plate to move along the first direction towards the clamping member, so that the clamping member can clamp the material plate.

9. The docking device of claim 8, wherein, The clamping member further comprises a third driving member installed on the transition plate, which can drive the clamping jaw to move along a second direction to avoid the receiving assembly when the receiving assembly drives the material plate to move along the first direction; the first direction and the second direction intersect.

10. The docking device of claim 8, wherein, The receiving assembly comprises a fourth driving member installed on the support frame and a belt assembly, which can be driven by the fourth driving member to move, so as to drive the material plate placed on the belt assembly to move towards the clamping member.

11. The docking device of claim 2, wherein, The feeding mechanism further comprises two paddle assemblies, and the support frame is located between the two paddle assemblies, which are used to paddle-position the material plate; the clamping member clamps the material plate which is paddle-positioned by the paddle assembly.

12. The docking device of claim 11, wherein, The paddle assembly comprises a fifth driving member and a paddle, which can be driven by the fifth driving member to move; The paddles of the two paddle assemblies can move towards each other or move away from each other.

13. The docking device of claim 1, wherein, The docking device further comprises a first lifting mechanism installed on the rack, and the material box has a plurality of storage layers in the vertical direction; the first lifting mechanism can drive the feeding mechanism to move up and down, so that the feeding mechanism can send the material plate into or out of each storage layer.

14. The docking device of claim 1, wherein, The rotating mechanism comprises a rotating motor, a rotating shaft and a rotating platform, the rotating shaft is connected between the output end of the rotating motor and the rotating platform, the rotating motor can drive the rotating platform to rotate, and the rotating platform is used to place the material box.

15. The docking device of claim 1, wherein, The docking device further comprises a second lifting mechanism, and the rack is provided with a material box support; the second lifting mechanism is installed on the material box support, and the second lifting mechanism can drive the rotating mechanism to move up and down, so that the material box is separated from or placed on the material box support.

16. The docking device of claim 15, wherein, The material box further has a third position and a fourth position; when the material box is in the third position, the opening faces the feeding mechanism; when the material box is in the fourth position, the opening faces away from the feeding mechanism. The second lifting mechanism can drive the rotating mechanism and the material box to lift, so that the material box switches between the first position and the third position and switches between the second position and the fourth position. The rotating mechanism can drive the material box to rotate, so that the material box switches between the third position and the fourth position.

17. The docking device of claim 15, wherein, The second lifting mechanism comprises a lifting driving member, a bottom plate and a lifting platform; the bottom plate is installed on the material box support, and the lifting driving member is installed on the bottom plate. The output end of the lifting driving member is connected with the lifting platform, and the rotating mechanism is installed on the lifting platform.

18. The docking device of claim 1, wherein, The docking device further comprises a position changing mechanism installed on the rack. The rack has a plate loading and unloading station and two magazine exchange stations, the first position and the second position are located at the plate loading and unloading station, the plate loading and unloading station is located between the two magazine exchange stations, the position exchange mechanism can drive the magazine to move along a third direction between the plate loading and unloading station and one of the magazine exchange stations; When the magazine is located at the plate loading and unloading station and the opening faces the feeding mechanism, the feeding mechanism drives the plate to enter or exit the magazine through the opening; when the magazine is located at one of the magazine exchange stations, the magazine is configured to move into or out of the rack; The first direction intersects the third direction.

19. The docking device of claim 18, wherein, The position exchange mechanism includes a sixth driving member, a linkage rod and two support parts, the support parts are installed on the rack, the two support parts are connected by the linkage rod, and the support parts are used for supporting the magazine; The output end of the sixth driving member is connected to one of the two support parts, and the sixth driving member can drive the two support parts to move along the third direction at the same time, so that the magazine on each support part can be switched between the plate loading and unloading station and the magazine exchange station.

20. A material buffering system, comprising: The system comprises a magazine stack, a carrying robot and the transfer device of any one of claims 1-19, and the carrying robot can drive the magazine to be exchanged between the magazine stack and the rack.