Carrying system for skid-mounted substation equipment

By designing a handling system for skid-mounted substation equipment, and utilizing components such as flatbed trucks and winches, the problem of relying on cranes for equipment handling was solved, achieving crane-free handling, reducing transportation costs and wear, and improving efficiency.

CN223906126UActive Publication Date: 2026-02-13JIANGSU CHENWU ENERGY CONSERVATION TECH CO LTD
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Patent Information

Application Number
CN202423211104.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2026-02-13
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

In existing technologies, prefabricated substation equipment requires a crane for unloading during transportation, resulting in high site requirements, high costs, and low efficiency, especially in remote mountainous areas.

Method used

Design a handling system for skid-mounted substation equipment. Utilize a combination of flatbed trucks, winches, drum shafts, and wire ropes. Through the cooperation of the end drum shaft and inner drum shaft of the flatbed truck, crane-free handling of the equipment can be achieved, avoiding equipment wear.

Benefits of technology

Equipment can be moved without the need for a crane, reducing equipment wear and space requirements, lowering transportation costs, and improving handling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carrying system for skid-mounted substation equipment, which comprises a flat car, a winch, a flat car tail end roller shaft, a flat car inner roller shaft, the skid-mounted equipment and a steel wire rope, when the equipment is mounted, the steel wire rope of the winch is connected with a front end lifting lug of the skid-mounted equipment, then the winch is tightened, and the equipment can be mounted on a vehicle. When the equipment is unloaded, the flat car can be accelerated by loosening the steel wire rope, so that the skid-mounted equipment is separated from the flat car, and the unloading purpose is achieved. The system does not need to consider the problem of hoisting space of a crane and needs an open space at the top of the equipment, so that the space requirement of hoisting equipment and the equipment of the crane are reduced, and the efficiency is greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of electric power industry, especially to a carrying system of box transformer equipment. BACKGROUND

[0002] In modern power systems, the stability and flexibility of power supply are important foundations for social and economic development. With the acceleration of urbanization and the widespread use of new energy, traditional fixed substations gradually fail to meet the increasingly complex power demand. This has prompted the birth and development of mobile substations, which are driven by innovation.

[0003] With the expansion of city size and population increase, urban construction projects such as high-rise buildings, transportation hubs, and commercial centers are constantly emerging. These projects usually require temporary but stable power supply during the construction phase. Fixed substations have long construction periods and high costs, which are not suitable for frequent temporary needs. Natural disasters such as typhoons, earthquakes, and floods occur every year, causing serious damage to the power grid and leading to widespread power outages. In such cases, mobile substations can be quickly deployed to disaster areas to restore power supply and reduce the impact of disasters on social life. After the 2011 Japan earthquake, mobile substations were quickly deployed to disaster areas to ensure the smooth progress of disaster relief work. Wind and solar energy generation has intermittent and unstable characteristics, and traditional power grids are difficult to effectively integrate these energies. Mobile substations can serve as a buffer and adjustment means to stabilize the output of new energy generation and optimize the power system. In Germany's Energiewende (energy transition) plan, mobile substations have become an important tool for integrating new energy into the grid. Today, the design and development of mobile substations face many technical challenges. For example, modular design, efficient energy conversion, automation and intelligence, and environmental adaptability need special consideration.

[0004] In addition, the box transformer equipment needs to be transported to some areas with low site requirements by a flat car, but still needs to be unloaded by a crane to place it in the designated position. For some remote mountainous areas, the cost of a crane vehicle and manpower is also not small. UTILITY MODEL CONTENT

[0005] To overcome the shortcomings of the prior art, the utility model provides a carrying system of prying equipment substation equipment, which does not need to be equipped with a crane, and does not need to consider the crane hoisting space during carrying and placing.

[0006] The utility model is implemented through the following technical solutions:

[0007] A kind of prying equipment substation equipment carrying system, the system includes flat car, winch, flat car end drum shaft, flat car inner drum shaft, prying equipment and steel wire rope;The front end of the flat car is installed with winch The middle end of the flat car is installed with a flat car inner drum shaft, and the flat car inner drum shaft is embedded in the platform of the flat car;The end of the flat car is installed with a flat car end drum shaft, and the lifting lug of the prying equipment is connected with the winch by steel wire rope.

[0008] Specifically, the flat car end is provided with a drum shaft, which is used for loading or unloading the prying equipment without causing wear of the prying equipment.

[0009] Specifically, the base structure of the prying equipment is arc-shaped front and rear, which does not cause wear of the prying equipment when loading or unloading the prying equipment.

[0010] Specifically, the platform of the flat car is provided with a flat car inner drum shaft, so that the prying equipment is not worn when being dragged on the platform of the flat car.

[0011] The beneficial effects of the present application are as follows:

[0012] The carrying and placing equipment does not need to be equipped with a crane, and when carrying and placing, the problem of crane hoisting space (such as an open space on the top of the hoisting equipment) does not need to be considered, the space requirement of the hoisting equipment is also reduced, and most importantly, the equipment of the crane is reduced, the manpower, vehicle rental fee and the like are reduced, and the efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] The drawings described herein are used to provide further understanding of the present application, constitute a part of the present application, and the illustrative embodiments of the present application and their descriptions are used to explain the present application, and do not constitute improper limitation on the present application.

[0014] Figure 1 It is a carrying system of prying substation equipment of the present application;

[0015] Figure 2 It is a carrying process diagram of prying substation equipment of the present application;

[0016] Figure 3 It is a carrying system diagram of prying substation equipment of the present application;

[0017] Figure 4 It is a structure display diagram of prying equipment in the system of the present application.

[0018] Reference numerals: flat car-1, winch-2, flat car end drum shaft-3, flat car inner drum shaft-4, prying equipment-5, steel wire rope-6, lifting lug-7. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model

[0020] The utility model discloses a kind of prying substation equipment's carrying system, which includes flat car 1, winch 2, flat car end drum shaft 3, flat car inner drum shaft 4, prying equipment 5 and steel wire rope 6;The front end of the flat car 1 is installed with winch 2 The middle end of the flat car 1 is installed with a flat car inner drum shaft 4, and the flat car 1 inner drum shaft 4 is embedded in the platform of the flat car 1;The end of the flat car 1 is installed with a flat car end drum shaft 3, and the lifting lug 7 of the prying equipment 5 is connected with the winch 2 and steel wire rope 6.

[0021] Embodiment

[0022] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 , when the flat car 1 is equipped, the steel wire rope 6 of the winch 2 is connected with the lifting lug 7 of the prying equipment 5, and then the winch 2 is tightened, and the prying equipment 5 is gradually pulled up, at this time, the pulling force of the winch 2 is the maximum, according to the calculation of force arm, the pulling force is about half of the weight of the prying equipment 5, considering the safety factor, therefore, the pulling force of the winch 2 should not be less than 80% of the weight of the prying equipment 5, since the prying equipment 5 will be lifted, it will move along the flat car end drum shaft 3 to the flat car 1, since there is rotation of the flat car end drum shaft 3, the prying equipment 5 also has a circular arc surface, and the prying equipment 5 will not be damaged due to bottom sliding friction during loading, when the entire prying equipment 5 is loaded on the flat car 1, the front end of the equipment has reached the position of the flat car inner drum shaft 4, and it is ensured that the sliding of the prying equipment 5 in the vehicle will not cause damage, and after the prying equipment 5 completely reaches the position, the equipment is fixed with a wooden board.

[0023] As shown in Figure 2 , when the equipment is unloaded, the winch 2 loosens the steel wire rope 6 through the acceleration of the flat car 1, and the acceleration is repeated several times, and the equipment is gradually unloaded.

[0024] Other embodiments of the application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. It is intended that the application embrace any and all variations of the present application that fall within the scope of the general inventive concept as defined in the claims and that the application may be practiced otherwise than is specifically described herein. Any reference to claim limitations in the specification shall not be construed as applying only to the specific claim section. The specification and drawings should be considered in a descriptive sense only and not limiting on the scope of the present application.

[0025] It is to be understood that the application is not limited to the precise systems described hereinabove and illustrated in the accompanying drawings, and that various modifications and changes can be made without departing from the scope thereof.

Claims

1. A handling system for skid-mounted substation equipment, characterized by, The system comprises a flat car (1), a winch (2), a flat car end roller shaft (3), a flat car inner roller shaft (4), a skid-mounted device (5) and a steel wire rope (6); the front end of the flat car (1) is provided with the winch (2), the middle end of the flat car (1) is provided with the flat car inner roller shaft (4), the flat car inner roller shaft (4) of the flat car (1) is embedded in the platform of the flat car (1); the end of the flat car (1) is provided with a flat car end roller shaft (3), the winch (2) and the lifting lug (7) of the skid-mounted device (5) are connected through the steel wire rope (6).

2. A skid-mounted substation apparatus handling system according to claim 1, wherein, The base structure of the skid-mounted device (5) is arc-shaped in front and back, and the abrasion of the skid-mounted device (5) is not caused when the skid-mounted device is loaded and unloaded.