Organic fertilizer turning device
By designing an organic fertilizer turning device, which uses a motor-driven turning cylinder and shovel plate for automated turning, the problem of turning in medium-sized factories has been solved. This achieves low-cost, high-efficiency turning and leveling of the pile, and is suitable for indoor sites.
Patent Information
- Application Number
- CN202520059002.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-01-10
AI Technical Summary
In the current technology, medium-sized organic fertilizer production plants lack suitable turning equipment. Manual turning is labor-intensive, while existing turning machines are not suitable for indoor sites and are costly.
Design an organic fertilizer turning device, including a main frame, a turning cylinder, a push rod, a drive motor and a shovel plate. The turning cylinder is driven by the motor to roll and turn the compost. It is also equipped with a leveling mechanism and a mudguard to achieve automated turning and leveling of the compost.
It enables low-cost, automated turning of materials suitable for small and medium-sized factories, improving production efficiency, reducing manual labor intensity, and ensuring that the material is flat after turning, thus avoiding equipment damage.
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Figure CN223906766U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of organic fertilizer production, and particularly relates to an organic fertilizer turning device. BACKGROUND
[0002] Pile fermentation is a common fermentation method for producing organic fertilizer, which is achieved by piling up the purchased animal manure, spraying an appropriate amount of insecticide, and then mixing fallen leaves, wood ash and the like, so that natural fermentation of the organic fertilizer can be carried out. Microorganisms decompose the nutrients in the raw materials, which are convenient for crops to absorb. Since the fermentation time is generally between one to two months, workers need to turn the piled materials during this period to facilitate oxygen entering the interior of the piled materials, accelerate the fermentation time, and accelerate the evaporation of moisture in the piled materials, which helps to control the water content of the organic fertilizer.
[0003] Currently, organic fertilizer is mostly produced by manual turning operation in factories, and a turning machine is used for turning operation in large production. Manual turning is performed by workers holding a hoe, which is labor-intensive and easy to cause fatigue. The turning machine is not suitable for indoor piled material fermentation sites, and has a large size and is driven by a diesel engine, so it can only be used in open-air large sites, and is suitable for a large number of piled materials. The cost of purchasing the turning machine is high, and a certain expense is also generated when starting the machine. Therefore, the turning machine is not suitable for medium-sized organic fertilizer production factories, and thus a device needs to be provided to replace the turning machine for turning operation of the organic fertilizer. SUMMARY
[0004] In order to overcome the problems in the background art, the utility model provides an organic fertilizer turning device.
[0005] To achieve the above-mentioned purposes, the utility model is realized through the following technical solutions:
[0006] An organic fertilizer turning device comprises a main frame, a turning barrel and a push rod. The main frame is composed of a main plate and two side plates. The side plates are arranged at both sides of the main plate and are perpendicular to the main plate. The turning barrel is arranged at the middle position of the side plates. A long slot is arranged at the rear side of the main plate. Threaded holes are arranged at both sides of the long slot. The push rod is composed of a bent rod and a mounting block. The bent rod is welded to the mounting block. The push rod is installed in the long slot through the mounting block and is fixed in the threaded holes through bolts.
[0007] Further, the inside of the material turning cylinder is a middle structure, and the outer surface is uniformly provided with a material shoveling plate, a connecting rod is arranged between the material shoveling plate and the material turning cylinder, and the two ends of the connecting rod are respectively welded and fixed with the bottom of the material shoveling plate and the outer surface of the material turning cylinder.
[0008] Further, the material shoveling plate is a curved surface structure, one end of the material shoveling plate is wide, the other end is narrow, and the narrow end is in a sheet shape, and when the material turning cylinder rolls forward, the narrow part of the material shoveling plate lands first.
[0009] Further, two support rods are arranged at the position close to the push rod at the bottom of the main plate, and a support wheel freely rolling is arranged at the lower end of the support rod.
[0010] Further, a flattening mechanism is arranged at the middle position of the support rod, and the flattening mechanism comprises a flattening curved plate, a fixed rod and a rotating rod, the fixed rod is vertically welded at the bottom of the main plate, the bottom of the fixed rod is transversely welded with the rotating rod, the length of the rotating rod is the same as that of the flattening curved plate, the two sides of the flattening curved plate are provided with a sleeve ring, and the flattening curved plate is freely rotatably arranged on the rotating rod through the sleeve ring.
[0011] Further, the cross-sectional width of the flattening curved plate gradually decreases from large to small, wherein the greater the cross-sectional width, the greater the weight of the part.
[0012] Further, a mud guard is vertically arranged on the front side of the main plate of the two driving motors.
[0013] The beneficial effects of the utility model are as follows:
[0014] The material turning cylinder is driven to rotate by the driving motor, the material shoveling plate on the material turning cylinder shovels and turns over the organic fertilizer on the moving path during rotation, the turning over work of the organic fertilizer is completed, the device can be used by workers pushing, is very convenient, has low cost, small size, and can be used in small-scale and medium-scale organic fertilizer production plants.
[0015] The flattening mechanism of the device can flatten the turned over organic fertilizer again, avoid unevenness of the turned over organic fertilizer, the mud guard can block the splashing organic fertilizer, avoid the splashing organic fertilizer affecting the work of the driving motor, the device can quickly complete the turning work of the organic fertilizer, and improve the production efficiency of the plant. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description, obviously, the drawings described in the following description are only some embodiments of the present application, and for the ordinary skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0017] Figure 1 is a device perspective view of the present application;
[0018] Figure 2 is a device rear side explosion view of the present application;
[0019] Figure 3 is an internal sectional view of the present application;
[0020] Figure 4 is a device partial structure schematic view of the present application;
[0021] Figure 5 is a device partial structure schematic view of the present application; Figure 4 is a local enlarged view of A in the middle of the present application;
[0022] 1-main frame, 11-main board, 111-long slot, 112-threaded hole, 12-branch plate, 13-driving motor, 131-motor pulley, 14-supporting rod, 15-supporting wheel, 101-belt, 102-fender, 2-turning cylinder, 21-rotating shaft, 211-rotating shaft pulley, 22-scooping plate, 221-connecting rod, 3-push rod, 31-bent rod, 32-mounting block, 321-bolt, 4-leveling mechanism, 41-leveling curved plate, 411-sleeve ring, 42-fixed rod, 43-rotating rod. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiments of the present application will be described clearly and completely in the following with reference to the drawings in the embodiments of the present application, obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by the ordinary skilled in the art without creative labor are within the protection scope of the present application.
[0024] Referring to Figures 1 to 5The utility model discloses an organic fertilizer heap turning device, include: mainframe 1, turn material cylinder 2, push rod 3, mainframe 1 is by mainboard 11 and two branch 12 are composed, the branch 12 is arranged respectively at both sides of mainboard 11 both ends and with mainboard 11 vertical, the intermediate position of branch 12 is provided with turn material cylinder 2, the rear side of mainboard 11 is provided with long groove 111, the both sides of long groove 111 are provided with threaded hole 112, push rod 3 is because bent bar 31 and mounting block 32 are composed, and bent bar 31 is welded and installed on mounting block 32, and push rod 3 is installed to long groove 111 through mounting block 32, and is fixed through bolt 321 and is rotated into threaded hole 112.
[0025] Need to explain, refer to Figure 2 、 Figure 4 、 Figure 5 The device is mainly used for the organic fertilizer of fermentation and carries out the heap turning operation, and the mainframe 1 of the device is used for installing all components, and the push rod 3 is used for pushing the device to move, and the turn material cylinder 2 is the main component of heap turning, and the organic fertilizer on the path is shovelled up and then turned over through the rolling of the turn material cylinder 2, so that the work of heap turning is completed, when the device is used, the device is moved to the material on the heap, then the driving motor 13 is started, the driving motor 13 is rotated to drive the motor pulley 131 to rotate, then the motor pulley 131 transmits power to the shaft pulley 211 through the belt 101, drives the shaft pulley 211 to rotate, since the shaft pulley 211 is fixed on the rotating shaft 21, so the rotating shaft 21 can be driven to rotate, so that the turn material cylinder 2 is driven to roll, in the rolling process, the shovel plate 22 on the turn material cylinder 2 can complete the work of heap turning.
[0026] In the embodiment, the inside of the turn material cylinder 2 is a middle structure, and the outer surface is uniformly provided with the shovel plate 22, the shovel plate 22 and the turn material cylinder 2 are provided with the connecting rod 221, and the both ends of the connecting rod 221 are respectively welded and fixed with the bottom of the shovel plate 22 and the outer surface of the turn material cylinder 2.
[0027] In the embodiment, the shovel plate 22 is a curved surface structure, one end of the shovel plate 22 is wide, the other end is narrow, and the narrow end is in a sheet shape, and when the turn material cylinder 2 rolls forward, the narrow part of the shovel plate 22 lands first.
[0028] Need to explain, refer to Figure 4 、 Figure 5As shown, the turning cylinder 2 of the device is a cylindrical structure, and the shoveling plate 22 is the main component for shoveling and turning the organic fertilizer. The narrow part of the shoveling plate 22 lands first, and then rolls through the turning cylinder 2, so that the shoveling plate 22 quickly shovels the organic fertilizer on the ground, and the shoveling organic fertilizer continues to roll and is turned over to the rear side.
[0029] In this embodiment, two support rods 14 are arranged on the bottom of the main plate 11 near the push rod 3, and the lower end of the support rod 14 is provided with a support wheel 15 which can freely roll.
[0030] In this embodiment, a flattening mechanism 4 is arranged at the middle position of the support rod 14, and the flattening mechanism 4 further includes a flattening curved plate 41, a fixed rod 42, and a rotating rod 43. The fixed rod 42 is vertically welded on the bottom of the main plate 11, and the bottom of the fixed rod 42 is transversely welded with the rotating rod 43. The length of the rotating rod 43 is the same as that of the flattening curved plate 41. The flattening curved plate 41 is provided with a loop 411 on both sides, and is freely rotatably arranged on the rotating rod 43 through the loop 411.
[0031] In this embodiment, the cross-sectional width of the flattening curved plate 41 gradually decreases from large to small. The larger the cross-sectional width, the greater the weight of the part.
[0032] It should be noted that, as shown in Figure 1 , Figure 5 After the organic fertilizer is turned over, the organic fertilizer is turned over from the shoveling plate 22, and a lot of organic fertilizer is easily gathered after being turned over, so that the stacking material is uneven and pitted, which greatly affects the subsequent fermentation. Therefore, it is necessary to flatten the organic fertilizer after being turned over. The flattening mechanism 4 arranged in the device is used for flattening the organic fertilizer after being turned over. The flattening curved plate 41 is freely rotatably arranged on the rotating rod 43 through the loop 411. During movement, the high end of the flattening curved plate 41 pushes the high stacking material, so as to fill the pits. In this way, the high stacking material is pushed down, and the pits are filled, so that the overall organic fertilizer stacking material can be very flat, which is helpful for the subsequent fermentation.
[0033] In this embodiment, a mudguard 102 is vertically arranged on the front side of the main plate 11 of the two driving motors 13.
[0034] It should be noted that, as shown in Figure 1 , Figure 4 During the working process of the turning cylinder 2, the organic fertilizer is easily splashed by inertia. The splashed organic fertilizer is easily splashed on the rear main plate 11. Since the driving motor 13 is arranged on the main plate 11, the working of the driving motor 13 is easily affected. Therefore, the mudguard 102 is arranged to block the organic fertilizer, so as to avoid the splashed organic fertilizer affecting the working of the motor.
[0035] The preferred embodiments disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details and do not limit the utility model to the specific embodiments described. Obviously, according to the content of the description, many modifications and changes can be made. The description selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the entire scope and equivalents thereof.
Claims
1. An organic fertilizer turning device, characterized by, Include: The mainframe (1), the turnover barrel (2), the push rod (3), the mainframe (1) is composed of a main plate (11) and two support plates (12), the support plate (12) is respectively arranged at both sides of the main plate (11) and is perpendicular to the main plate (11), the turnover barrel (2) is arranged at the middle position of the support plate (12), the rear side of the main plate (11) is provided with a long slot (111), the both sides of the long slot (111) are provided with threaded holes (112), the push rod (3) is composed of a bent rod (31) and a mounting block (32), the bent rod (31) is welded on the mounting block (32), the push rod (3) is installed into the long slot (111) through the mounting block (32), and is fixed by rotating the bolt (321) into the threaded hole (112). The middle transverse of the turnover barrel (2) is provided with a rotating shaft (21), the rotating shaft (21) is rotatably installed on the both sides of the support plate (12), the rotating shaft (21) is fixedly installed with a rotating shaft pulley (211) at the position close to the support plate (12) on the both sides, the main plate (11) is symmetrically provided with two drive motors (13) at the position close to the support plate (12), the drive motor (13) is installed with a motor pulley (131), the motor pulley (131) is aligned with the rotating shaft pulley (211) and the belt (101) is tensioned on the motor pulley (131).
2. The organic fertilizer heap turning device according to claim 1, characterized in that, The inside of the turnover barrel (2) is a middle structure, and the outer surface is uniformly provided with a shovel plate (22), the shovel plate (22) and the turnover barrel (2) are provided with a connecting rod (221), and the both ends of the connecting rod (221) are respectively welded with the bottom of the shovel plate (22) and the outer surface of the turnover barrel (2).
3. The organic fertilizer heap turning device according to claim 2, characterized in that, The shovel plate (22) is a curved surface structure, one end of the shovel plate (22) is wide, the other end is narrow, and the narrow end is in sheet shape, at the same time, when the turnover barrel (2) rolls forward, the narrow part of the shovel plate (22) lands first.
4. The organic fertilizer heap turning device according to claim 1, characterized in that, The bottom of the main plate (11) is provided with two support rods (14) at the position close to the push rod (3), the lower end of the support rod (14) is provided with a support wheel (15) which can freely roll.
5. The organic fertilizer heap turning device according to claim 4, characterized in that, The middle position of the support rod (14) is provided with a leveling mechanism (4), the leveling mechanism (4) further includes a leveling curved plate (41), a fixed rod (42) and a rotating rod (43), the fixed rod (42) is provided with two rods which are perpendicular to the bottom of the main plate (11), the bottom of the fixed rod (42) is transversely welded with the rotating rod (43), the length of the rotating rod (43) is the same as the length of the leveling curved plate (41), the both sides of the leveling curved plate (41) are provided with a sleeve ring (411), and the leveling curved plate (41) is freely rotatably installed on the rotating rod (43) through the sleeve ring (411).
6. The organic fertilizer heap turning device according to claim 5, characterized in that, The cross-sectional width of the leveling curved plate (41) gradually decreases from large to small, wherein the larger the cross-sectional width, the greater the weight of the part.
7. The organic fertilizer heap turning device according to claim 1, characterized in that, The front side of the two drive motors (13) is provided with a mudguard (102) on the main plate (11).