Metal quenching equipment for metal heat treatment
By introducing recycling components and positioning systems into metal quenching equipment, the problem of wasted cooling water has been solved, and the recycling of cooling water and the quenching effect have been improved.
Patent Information
- Application Number
- CN202520559646.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-28
AI Technical Summary
In existing metal quenching equipment, some of the cooling water is wasted during use and cannot be effectively recycled.
A metal quenching device for metal heat treatment was designed, comprising a recovery component and a positioning system. The device collects the falling cooling water through a return port and a recovery box, and pumps it back into the water tank for recycling. At the same time, a positioning plate and a motor system are used to ensure the stable rotation of the metal casting to enhance the quenching effect.
It enables the recycling and reuse of cooling water, reducing water waste, and improves quenching effect and efficiency through the design of the positioning plate.
Smart Images
Figure CN223906896U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to quenching equipment technical field especially relates to a metal quenching equipment for metal heat treatment. BACKGROUND
[0002] Quenching is a kind of heat treatment process, and the quenching of steel is to heat the steel to the critical temperature Ac3 of hypoeutectoid steel or Ac1 of hypereutectoid steel above temperature, keeps warm for a period of time, makes it all or part austenitizing, then fast cooling to Ms below or Ms near isothermal martensite or bainite transformation heat treatment process, and the solid solution treatment or heat treatment process with rapid cooling process of aluminum alloy, copper alloy, titanium alloy, toughened glass and other materials are also called quenching.
[0003] The existing metal quenching device generally cools and quenches metal by cooling water, and in actual use, part of the cooling water will contact the metal and cool the surface of the metal by vaporization, but most of the cooling water will drip downward, thereby causing waste of the cooling water, and therefore improvement is required. SUMMARY
[0004] In order to make up for the above shortcomings, the utility model provides a metal quenching equipment for metal heat treatment, aiming at improving the problem that the existing device cannot collect the cooling water falling in the quenching process, causing waste of the cooling water.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A metal quenching equipment for metal heat treatment, comprising a body, a first positioning disc is arranged in the body, a second positioning disc is arranged on the side of the first positioning disc, drain holes are formed in the surfaces of the first positioning disc and the second positioning disc, a water tank is arranged on one side of the body, a first water pump is connected to the top surface of the water tank, a suction pipe is connected to one side of the first water pump, one end of the suction pipe is connected to the water tank, a shunt pipe is arranged in the body, and the shunt pipe is connected to the first water pump through a water pipe, a plurality of spray heads are connected to the bottom surface of the shunt pipe, and a recovery assembly is arranged on one side of the body.
[0007] Preferably, the recovery assembly comprises recovery tanks, a reflux port, second water pumps and a reflux pipe, two recovery tanks are arranged on the two sides of the body, the reflux port is symmetrically arranged on the inner wall of the body and communicates with the interiors of the recovery tanks, two second water pumps are fixedly installed on one side of each recovery tank through a fixing frame, one end of the reflux pipe is connected to the top surface of the second water pump, and the other end of the reflux pipe is connected to the water tank.
[0008] Preferably, the inside of the recycling box is provided with a mounting frame, and a filter plate is fixedly installed in the inside of the mounting frame.
[0009] Preferably, one side of the two recycling boxes is provided with a connecting frame, one side of the connecting frame is fixedly connected with the mounting frame, and the two recycling boxes are fixedly provided with an ear plate on two sides, and the connecting frame is fixedly installed on one side of the ear plate through bolts.
[0010] Preferably, a threaded cylinder is rotatably installed in the inside of the machine body, a threaded rod is arranged in the inside of the threaded cylinder, and the threaded rod is connected with the threaded cylinder through threads, and one end of the threaded rod is fixedly connected with a rotating disc.
[0011] Preferably, a sliding groove is arranged in the inside of the rotating disc, and a guide rod is fixedly installed on the inner wall of the machine body, and one end of the guide rod is fixedly connected with a second positioning disc.
[0012] Preferably, the second positioning disc is fixedly connected with two connecting rods on one side, and the two connecting rods are fixedly connected with sliding blocks on one end, and the sliding blocks are arranged in the inside of the sliding groove and are connected with the sliding groove through sliding connection.
[0013] Preferably, an extension motor is fixedly installed on the outer surface of the machine body through a fixing frame, the output end of the extension motor is connected with the threaded cylinder, a rotating motor is fixedly installed on the outer surface of the machine body through the fixing frame, the output end of the rotating motor is connected with a rotating rod, one end of the rotating rod is fixedly connected with the first positioning disc, and the machine body is connected with a sealing door through a hinge.
[0014] The utility model has the advantages of the following beneficial effects:
[0015] 1. The recycling assembly is arranged, when in use, the downward dripping water flows to the backflow port through the slope in the inside of the machine body, the cooling water enters the inside of the recycling box through the backflow port, the dripping cooling water can be recycled and utilized, the waste of the cooling water is prevented, the second water pump can re-transport the recycled cooling water into the inside of the water tank through the backflow pipe by opening the second water pump, and the recycled cooling water can be recycled and utilized.
[0016] 2. After the metal casting is positioned in the inside of the machine body, the rotating motor can be opened, the rotating motor drives the rotating rod to rotate, the rotating rod drives the first positioning disc to rotate, the first positioning disc drives the second positioning disc to rotate through the clamped metal casting, the second positioning disc drives the sliding block to slide in the inside of the sliding groove through the connecting rod, the clamped metal casting can be stably rotated, and the metal casting in the rotating process can make different surfaces thereof contact with the cooling water, and the quenching effect is improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1A three-dimensional structure schematic diagram of the metal quenching equipment for metal heat treatment is provided in the utility model.
[0018] Figure 2 A rear view structure schematic diagram of the metal quenching equipment for metal heat treatment is provided in the utility model.
[0019] Figure 3 A machine body internal structure schematic diagram of the metal quenching equipment for metal heat treatment is provided in the utility model.
[0020] Figure 4 A recycling box internal structure schematic diagram of the metal quenching equipment for metal heat treatment is provided in the utility model.
[0021] Figure 5 A connecting rod position structure schematic diagram of the metal quenching equipment for metal heat treatment is provided in the utility model.
[0022] Figure 6 A rotating disc sectional view structure schematic diagram of the metal quenching equipment for metal heat treatment is provided in the utility model.
[0023] Legend:
[0024] 1, machine body; 2, sealing door; 3, recycling box; 4, rotating motor; 5, first water pump; 6, pipe; 7, ear plate; 8, bolt; 9, connecting frame; 10, water tank; 11, second water pump; 12, return pipe; 13, extension motor; 14, spray head; 15, return port; 16, threaded cylinder; 17, threaded rod; 18, rotating disc; 19, rotating rod; 20, first positioning disc; 21, second positioning disc; 22, draining hole; 23, connecting rod; 24, sliding block; 25, sliding groove; 26, filter plate; 27, shunt pipe; 28, mounting frame; 29, guide rod. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0026] Reference Figure 1 , Figure 2 and Figure 3The utility model provides a kind of metal quenching equipment for metal heat treatment, including body 1, the inside of body 1 is equipped with first locating disc 20, the side of first locating disc 20 is equipped with second locating disc 21, the surface of first locating disc 20 and the second locating disc 21 is equipped with drain hole 22, one side of body 1 is equipped with water tank 10, the top surface of water tank 10 is connected with first water pump 5, one side of first water pump 5 is connected with pipe 6, and one end of pipe 6 is connected with water tank 10, the inside of body 1 is equipped with shunt pipe 27, and shunt pipe 27 is connected by water pipe between first water pump 5, the bottom surface of shunt pipe 27 is connected with multiple spray heads 14, one side of body 1 is equipped with recovery assembly.
[0027] Specifically, the metal casting can be clamped by the first locating disc 20 and the second locating disc 21, when quenching the metal casting, the first water pump 5 can be started, the first water pump 5 can draw the cooling water in the water tank 10 into the shunt pipe 27 through the pipe 6, and then the cooling water is transmitted to the inside of the spray head 14 through the shunt pipe 27, by starting the spray head 14, the spray head 14 can spray the cooling water to the direction of the metal casting, the cooling water contacts the metal casting, and the metal casting can be cooled and quenched, and the surface of the first locating disc 20 and the second locating disc 21 is provided with the drain hole 22, the cooling water can contact the surface of the metal casting through the drain hole 22, so that the contact area of the cooling water and the metal casting can be increased, and the quenching effect of the metal casting can be enhanced.
[0028] Referring to Figure 1 , Figure 2 and Figure 3 , the recovery assembly includes recovery tank 3, backflow port 15, second water pump 11 and backflow pipe 12, two recovery tanks 3 are arranged on the two sides of the body 1, the backflow port 15 is symmetrically arranged on the inner wall of the body 1 and communicates with the inside of the recovery tank 3, two second water pumps 11 are fixedly installed on one side of the recovery tank 3 through a fixing frame, one end of the backflow pipe 12 is connected with the top surface of the second water pump 11, and the other end of the backflow pipe 12 is connected with the water tank 10.
[0029] Specifically, the inside of the recovery tank 3 can be communicated with the inside of the body 1 through the backflow port 15, the inside of the body 1 is provided with symmetrical slopes, and the bottom end of the slope is opposite to the backflow port 15, so that when the cooling water flows down, it can flow through the slope in the body 1 and enter the inside of the backflow port 15, and then enter the inside of the recovery tank 3 through the backflow port 15, so that the cooling water can be recovered, and the waste of the cooling water is prevented, after the cooling water is cooled in the recovery tank 3 for a period of time, the second water pump 11 can be started, and the second water pump 11 can draw the recovered water in the recovery tank 3 into the inside of the water tank 10 through the backflow pipe 12, so that the cooling water can be recycled.
[0030] Referring toFigure 4 The inside of the recycling box 3 is provided with a mounting frame 28, the inside of the mounting frame 28 is fixedly provided with a filter plate 26, one side of the two recycling boxes 3 is provided with a connecting frame 9, one side of the connecting frame 9 is fixedly connected with the mounting frame 28, both sides of the recycling box 3 are fixedly provided with an ear plate 7, and the connecting frame 9 is fixedly installed on one side of the ear plate 7 through a bolt 8.
[0031] Specifically, the cooling water entering the inside of the recycling box 3 can be filtered by the filter plate 26, and the metal scraps and other impurities in the inside of the cooling water can be filtered, thereby facilitating the quality of the secondary use of the cooling water. By removing the bolt 8, the fixed state of the connecting frame 9 can be released, at this time, the connecting frame 9 can be pulled out outward, thereby facilitating the removal of the mounting frame 28 from the inside of the recycling box 3, and facilitating the replacement of the filter element in the inside of the filter plate 26.
[0032] Referring to Figure 3 The inside of the body 1 is rotatably provided with a threaded cylinder 16, the inside of the threaded cylinder 16 is provided with a threaded rod 17, and the threaded rod 17 is connected with the threaded cylinder 16 through a threaded connection. One end of the threaded rod 17 is fixedly connected with a rotating disc 18.
[0033] Specifically, the threaded cylinder 16 is connected with the threaded rod 17 through a threaded connection, so that when the threaded cylinder 16 rotates to limit the threaded rod 17, the threaded rod 17 can extend in the inside of the threaded cylinder 16, and when the threaded rod 17 extends, the rotating disc 18 can be pushed to move, the rotating disc 18 can push the second positioning disc 21 to move, thereby adjusting the distance between the first positioning disc 20 and the second positioning disc 21. In actual use, the metal casting can be placed between the first positioning disc 20 and the second positioning disc 21, and the first positioning disc 20 and the second positioning disc 21 are in contact with the metal casting, so that the metal casting can be positioned.
[0034] Referring to Figure 1 , Figure 3 , Figure 5 and Figure 6 The inside of the rotating disc 18 is provided with a sliding groove 25, the inner wall of the body 1 is fixedly provided with a guide rod 29, one end of the guide rod 29 is fixedly connected with the second positioning disc 21, one side of the second positioning disc 21 is fixedly connected with two connecting rods 23, one end of the two connecting rods 23 is fixedly connected with a sliding block 24, the sliding block 24 is arranged in the inside of the sliding groove 25, and the sliding block 24 is connected with the sliding groove 25 through a sliding connection. The outer side surface of the body 1 is fixedly provided with an extension motor 13 through a fixed frame, the output end of the extension motor 13 is connected with the threaded cylinder 16, the outer side surface of the body 1 is fixedly provided with a rotating motor 4 through a fixed frame, the output end of the rotating motor 4 is connected with a rotating rod 19, one end of the rotating rod 19 is fixedly connected with the first positioning disc 20, and the outer side of the body 1 is hingedly connected with a sealing door 2.
[0035] Specifically, in actual use, when the metal casting is positioned between the first positioning disc 20 and the second positioning disc 21, the rotating motor 4 can be started to drive the rotating rod 19 to rotate, the rotating rod 19 drives the first positioning disc 20 to rotate, the first positioning disc 20 drives the second positioning disc 21 to rotate through the metal casting positioned, the second positioning disc 21 drives the sliding block 24 to slide in the sliding groove 25 through the connecting rod 23, so that the stable rotation of the second positioning disc 21 is ensured, and the metal casting positioned is deflected, and the area and effect of quenching of the metal casting during deflection are increased.
[0036] Working principle: when the device is used, the device can be placed in a specified position, the sealing door 2 is opened, the metal casting is placed between the first positioning disc 20 and the second positioning disc 21, the extension motor 13 is started, the extension motor 13 drives the threaded cylinder 16 to rotate, the threaded cylinder 16 drives the threaded rod 17 to extend, the threaded rod 17 extends to drive the rotating disc 18 to move, the rotating disc 18 drives the second positioning disc 21 to move, so that the distance between the first positioning disc 20 and the second positioning disc 21 can be adjusted, the metal casting is clamped by being in contact with the first positioning disc 20 and the second positioning disc 21, the first water pump 5 is started, the first water pump 5 drives the water in the water tank 10 to be pumped into the shunt pipe 27 through the suction pipe 6, the spray head 14 is started, the spray head 14 sprays the cooling water to the surface of the metal casting, so that the metal casting can be quenched, during quenching, the rotating motor 4 is started, the rotating motor 4 drives the rotating rod 19 to rotate, the rotating rod 19 drives the first positioning disc 20 to rotate, the first positioning disc 20 drives the clamped metal casting to deflect, so that the quenching effect of the metal casting is increased, and during quenching, the falling cooling water enters the recycling tank 3 through the backflow port 15, the quality of the recycled water is ensured through the filtration of the filter plate 26, the second water pump 11 is started, the second water pump 11 drives the water in the recycling tank 3 to be pumped into the water tank 10 through the backflow pipe 12, so that the recycled cooling water can be reused, the device can reuse the cooling water during use, water resource waste is prevented, and the clamped metal casting is deflected to enhance the quenching effect.
[0037] Finally, it should be noted that: the above only for preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A metal quenching apparatus for metal heat treatment comprising a machine body (1), characterized in that: The inside of the machine body (1) is provided with a first positioning disc (20), the side of the first positioning disc (20) is provided with a second positioning disc (21), the surface of the first positioning disc (20) and the second positioning disc (21) is provided with a drain hole (22), one side of the machine body (1) is provided with a water tank (10), the top surface of the water tank (10) is connected with a first water pump (5), one side of the first water pump (5) is connected with a pipe (6), one end of the pipe (6) is connected with the water tank (10), the inside of the machine body (1) is provided with a shunt pipe (27), and the shunt pipe (27) is connected with the first water pump (5) through a water pipe, the bottom surface of the shunt pipe (27) is connected with a plurality of spray heads (14), one side of the machine body (1) is provided with a recycling assembly.
2. The metal quenching apparatus for heat treatment of metal according to claim 1, characterized in that: The recycling assembly comprises a recycling box (3), a backflow port (15), a second water pump (11) and a backflow pipe (12), two recycling boxes (3) are arranged on the two sides of the machine body (1), the backflow ports (15) are symmetrically arranged on the inner wall of the machine body (1) and communicate with the interiors of the recycling boxes (3), two second water pumps (11) are fixedly installed on one side of the recycling box (3) through a fixing frame, one end of the backflow pipe (12) is connected with the top surface of the second water pump (11), and the other end of the backflow pipe (12) is connected with the water tank (10).
3. The metal quenching apparatus for heat treatment of metal according to claim 2, characterized in that: The inside of the recycling box (3) is provided with a mounting frame (28), and the mounting frame (28) is fixedly installed with a filter plate (26) in the inside.
4. The metal quenching apparatus for heat treatment of metal according to claim 2, characterized in that: One side of the recycling box (3) is provided with a connecting frame (9), one side of the connecting frame (9) is fixedly connected with the mounting frame (28), and the recycling box (3) is fixedly installed with an ear plate (7) on the two sides, and the connecting frame (9) is fixedly installed on one side of the ear plate (7) through a bolt (8).
5. The metal quenching apparatus for heat treatment of metal according to claim 1, characterized in that: The inside of the machine body (1) is rotatably installed with a threaded cylinder (16), the inside of the threaded cylinder (16) is provided with a threaded rod (17), and the threaded rod (17) is connected with the threaded cylinder (16) through threads, and one end of the threaded rod (17) is fixedly connected with a rotating disc (18).
6. A metal quenching apparatus for heat treatment of metal according to claim 5, wherein: The inside of the rotating disc (18) is provided with a sliding groove (25), and the inner wall of the machine body (1) is fixedly installed with a guide rod (29), and one end of the guide rod (29) is fixedly connected with the second positioning disc (21).
7. A metal quenching apparatus for heat treatment of metal according to claim 6, characterized in that: One side of the second positioning disc (21) is fixedly connected with two connecting rods (23), one end of the two connecting rods (23) is fixedly connected with a sliding block (24), the sliding block (24) is arranged in the inside of the sliding groove (25), and the sliding block (24) is connected with the sliding groove (25) through sliding connection.
8. The metal quenching apparatus for heat treatment of metal according to claim 5, characterized in that: The outer side surface of the machine body (1) is fixedly installed with an extension motor (13) through a fixing frame, and the output end of the extension motor (13) is connected with a threaded cylinder (16); the outer side surface of the machine body (1) is fixedly installed with a rotating motor (4) through a fixing frame, and the output end of the rotating motor (4) is connected with a rotating rod (19), and one end of the rotating rod (19) is fixedly connected with a first positioning disc (20); and the outer side of the machine body (1) is connected with a sealing door (2) through a hinge.