Carding machine capable of removing impurities and short fibers

Abstract

The utility model relates to the technical field of carding machines, and discloses a carding machine capable of removing impurities and short fibers, which comprises a shell, one end of the shell is fixedly connected with a feeding box, a thorn wheel is arranged in the shell, a roller is arranged in the shell, and a cleaning assembly is arranged in the shell; the cleaning assembly comprises a brush plate, the brush plate is arranged at the tops of the rolling wheels, a supporting plate is arranged on the outer wall of the brush plate, a fixing rod is fixedly connected to the top of the supporting plate, the fixing rod is fixedly connected to the inner wall of the shell, and a quick release assembly is arranged in the supporting plate. According to the carding machine roller cleaning device, a brush at the bottom of the brush plate enables impurities and cotton remaining on the surface of the roller to be cleaned through rotation of the roller, then the suction fan sucks the swept impurities, and therefore the effect of cleaning the roller is achieved, and the problem that when the carding machine works, the impurities and the cotton remaining on the surface of the roller need to be cleaned by workers is solved. Therefore, the cotton carding efficiency is improved, and the working efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a carding machine technical field especially relates to a carding machine of impurity and short fibre removal. BACKGROUND

[0002] The carding machine is a kind of equipment widely used in textile industry, is used to the textile raw material such as cotton is carded and cleaned, to provide high-quality raw material for subsequent spinning process however, in the carding process, the impurities, short fibre and other substances in cotton are easily left on the surface of the machine roller, affect the normal operation and carding effect of machine, with the expansion of production scale, the cleaning efficiency and automation level of traditional carding machine gradually cannot meet the production demand, therefore need a kind of carding machine that can remove impurities and short fibre efficiently, to improve work efficiency and ensure the stability of machine operationFor this purpose, a new type of carding machine is developed, which can effectively remove the accumulated impurities during equipment operation by optimizing the cleaning device and improving the impurity collection method, improve the automatic cleaning ability and work efficiency of carding machine.

[0003] At present, the traditional carding machine mainly relies on manual periodic cleaning of the impurities on the surface of the machine, and the impurities are removed by mechanical cleaning, dust suction device and other means during the cleaning process for example, some carding machines are equipped with bristle devices, which help to remove the lint and impurities on the surface of the machine by repeated brushing of the bristles however, the impurities falling into the machine interior are removed by the dust collection device at the bottom through the suction device, to achieve a certain cleaning effect some advanced equipment also adds automatic vibration and cleaning mechanism to reduce the frequency of manual intervention however, these technologies usually require regular manual inspection and maintenance, especially for cleaning small impurities and short fibres that are difficult to remove, there is certain limitation and efficiency bottleneck.

[0004] The cleaning efficiency of the existing carding machine is low, especially when the carding machine is working, a large amount of impurities and short fibres are left on the surface of the machine and the roller, manual cleaning not only consumes a lot of time, but also increases the labor intensity of the operator more seriously, since the surface impurities are not effectively removed during the work of part of the equipment, the impurities are left on the surface of the roller, which affects the working effect of the carding machine, and even the phenomenon of impurity and short fibre accumulation occurs, the accumulated impurities result in unsatisfactory carding effect, increase the difficulty of subsequent processing in order to improve work efficiency and ensure the normal operation of the machine, a carding machine for removing impurities and short fibres is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a kind of carding machine of impurity and short fibre removal, to improve the problem that the impurities and cotton are left on the surface of the roller during the working of the carding machine in prior art and need to be cleaned by workers.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: a kind of impurity and short fibre removal's carding engine, including shell, the shell one end is fixedly connected with feed tank, the shell inside is provided with taker-in, the shell inside is provided with idler, the shell inside is provided with cleaning assembly;

[0007] The cleaning assembly includes a brush plate, which is provided on the top of the idler, and a support plate is provided on the outer wall of the brush plate. A fixed rod is fixedly connected to the top of the support plate, and the fixed rod is fixedly connected to the inner wall of the shell. A quick release assembly is provided inside the support plate, and an air suction head is fixedly connected to the bottom of the support plate. The outer wall of the air suction head is fixedly connected with a pipeline, one end of the pipeline is fixedly connected with an air suction machine, and the bottom of the air suction machine is fixedly connected to the top of the shell. The output end of the air suction machine is fixedly connected with a collection box one, and the bottom of the collection box one is fixedly connected to the top of the shell. A collection assembly is provided on the bottom of the shell, and a limiting assembly is provided on the bottom of the shell.

[0008] As a further description of the above technical scheme:

[0009] The quick release assembly includes a hollow block, a spring one is provided on the inner wall of the hollow block, one end of the spring one is fixedly connected with a ball, and the other end of the spring one is fixedly connected to the inner wall of the hollow block. The outer wall of the ball is slidingly connected to the inner wall of the hollow block. A clamping block is fixedly connected to the side wall of the brush plate, and the clamping block is slidingly connected to the outer wall of the ball at both ends.

[0010] As a further description of the above technical scheme:

[0011] The collection assembly includes a collection box two, and a sliding chute is provided on the bottom of the shell, and the inner wall of the sliding chute is slidingly connected to the outer wall of the collection box two.

[0012] As a further description of the above technical scheme:

[0013] One end of the collection box two is fixedly connected with a handle, and the other end of the collection box two is fixedly connected with a fixed block.

[0014] As a further description of the above technical scheme:

[0015] The limiting assembly includes a fixed plate, and the top of the fixed plate is fixedly connected to the bottom of the shell.

[0016] As a further description of the above technical scheme:

[0017] The outer wall of the fixed plate is fixedly connected with a support block, the inner wall of the support block is fixedly connected with a shaft rod, and the outer wall of the shaft rod is rotatably connected with a clamping block.

[0018] As a further description of the above technical scheme:

[0019] The spring two is fixedly connected at one end to the side wall of the support block, and fixedly connected at the other end to one side of the clamping block.

[0020] The clamping block is slidably connected to the outer wall of the fixed block, and symmetrically arranged in the support block.

[0021] The utility model has the advantages of the following:

[0022] 1. In the utility model, the impurities and wool remaining on the surface of the roller are cleaned by the rotation of the roller, and then the impurities are extracted by the air extractor, thereby achieving the effect of cleaning the roller.

[0023] 2. In the utility model, the impurities falling during the operation of the cotton carding machine are collected in the collecting box, and the collecting box will shake when it contains too many impurities. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 A three-dimensional view of the cotton carding machine for removing impurities and short fibers is provided.

[0025] Figure 2 A schematic view of the internal structure of the shell of the cotton carding machine for removing impurities and short fibers is provided.

[0026] Figure 3 A schematic view of the brush plate structure of the cotton carding machine for removing impurities and short fibers is provided.

[0027] Figure 4 A schematic view of the shell side wall structure of the cotton carding machine for removing impurities and short fibers is provided.

[0028] Figure 5 A schematic view of the collecting box two structure of the cotton carding machine for removing impurities and short fibers is provided.

[0029] Figure 6 A schematic view of the collecting box two structure of the cotton carding machine for removing impurities and short fibers is provided. Figure 5 A sectional view of position A in the utility model.

[0030] LEGEND:

[0031] 1, shell; 2, feed tank; 3, licker-in; 4, roller; 5, fixed rod; 6, support plate; 7, suction head; 8, pipeline; 9, suction fan; 10, collection tank I; 11, hollow block; 12, spring I; 13, ball; 14, brush plate; 15, clamping block; 16, collection tank II; 17, fixed plate; 18, handle; 19, fixed block; 20, clamping block; 21, spring II; 22, support block; 23, shaft; 24, chute. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0033] Referring to Figures 1-3 An embodiment provided by the utility model: a carding machine for removing impurities and short fibers, comprising a shell 1, one end of the shell 1 is fixedly connected with a feed tank 2, the feed tank 2 is used for feeding raw cotton into the carding machine, uniform feeding mode is used to ensure the stable operation of the carding machine, and equipment failure caused by uneven raw materials is avoided, a licker-in 3 is arranged in the shell 1, the licker-in 3 is used for preliminarily processing the cotton by high-speed rotation, the function of the licker-in 3 is to disperse the fibers in the cotton, so as to prepare for the subsequent carding process, a roller 4 is arranged in the shell 1, the roller 4 is used for further processing the cotton, and the roller 4 is used in cooperation with the licker-in 3 to carefully card the cotton, so that the impurities and short fibers in the cotton can be effectively removed, and a cleaning assembly is arranged in the shell 1; the cleaning assembly is used for cleaning the roller 4 by the brush plate 14, so that the cleaning and efficiency of the equipment operation are maintained.

[0034] The cleaning assembly comprises a brush plate 14 arranged on the top of the roller 4, which is used to contact with the surface of the roller 4 to clean the impurities and short fibers on the surface of the roller 4 when the roller 4 is running, so as to ensure the cleaning effect without affecting the normal operation of the carding machine. The outer wall of the brush plate 14 is provided with a support plate 6, which is used to support the brush plate 14 and maintain the stability of the brush plate 14, so that the brush plate 14 is not easy to displace or deform during work, thereby ensuring the cleaning effect. The top of the support plate 6 is fixedly connected with a fixed rod 5, which is fixedly connected with the inner wall of the shell 1. The fixed rod 5 is used to fix the support plate 6 and the brush plate 14 at a proper position to prevent loosening or falling off during operation. The inside of the support plate 6 is provided with a quick release assembly, which makes the operation more convenient and fast when the brush needs to be replaced, thereby saving maintenance time. The bottom of the support plate 6 is fixedly connected with an air suction head 7, which is used in cooperation with the brush plate 14 to suck the cleaned impurities and short fibers into the pipeline 8, so as to ensure that the impurities are not left in the equipment and keep the working environment clean and tidy. The outer wall of the air suction head 7 is fixedly connected with the pipeline 8, which is used to transport the sucked impurities to the air suction machine 9. The pipeline 8 is used to efficiently transport the cleaned impurities to the collection box. One end of the pipeline 8 is fixedly connected with the air suction machine 9. The air suction machine 9 sucks the impurities and short fibers through the pipeline 8 by means of a powerful air suction device, so as to ensure the efficiency and continuity of the cleaning process. The bottom of the air suction machine 9 is fixedly connected with the top of the shell 1. The design of the fixed position of the air suction machine 9 can ensure its stable operation and reduce external interference. The output end of the air suction machine 9 is fixedly connected with a collection box one 10, which is responsible for storing the impurities and short fibers sucked by the air suction machine 9, prevents the leakage of impurities, and provides a convenient cleaning and replacement method. The bottom of the collection box one 10 is fixedly connected with the top of the shell 1. The collection box one 10 is fixed on the top of the shell 1 to ensure its stability and facilitate the cleaning and replacement of the operator. The bottom of the shell 1 is provided with a collection assembly, which is used to collect other impurities generated during operation, so as to keep the machine clean and orderly. The bottom of the shell 1 is provided with a limiting assembly, which can effectively prevent the equipment from moving accidentally due to vibration or external force during work, so as to ensure the stability and safety of the equipment.

[0035] Specifically, when the roller 4 is working, a large amount of impurities and short fibers will accumulate on the surface of the roller 4, which will affect the working efficiency of the carding machine. In order to clean these impurities in time, the brush at the bottom of the brush plate 14 is tightly attached to the roller 4, and the brush can clean synchronously when the roller 4 rotates. With the rotation of the roller 4, the brush can effectively remove the impurities and short fibers remaining on the surface of the roller 4, ensuring that the machine can continue to operate efficiently. The cleaned impurities and short fibers are quickly extracted by the suction force of the suction head 7, and then the suction fan 9 transports these impurities through the pipeline 8 and discharges them to the collection box 10 for storage, avoiding the scattering of impurities and keeping the workshop clean. Since the brush will wear out during long-term use and affect the cleaning effect, the brush can be replaced by pressing the clamping block 15 on the side wall of the brush plate 14. The recesses on both sides of the clamping block 15 will extrude the clamping ball 13, and after extrusion, the clamping ball 13 will be retracted into the hollow block 11 with the help of the elastic force of the spring 12. Finally, the brush plate 14 is disassembled, which facilitates the replacement of the brush and ensures the long-term stable operation of the equipment, provides efficient cleaning function, avoids the influence of excessive wear of the brush on the cleaning effect, and ensures the working efficiency and machine life of the entire carding machine.

[0036] With reference to Figures 3-6, the quick release assembly includes a hollow block 11, the inner wall of the hollow block 11 is provided with a spring 12, one end of the spring 12 is fixedly connected with a clamping ball 13, the other end of the spring 12 is fixedly connected with the inner wall of the hollow block 11, the spring 12 provides elastic pressure to ensure that the clamping ball 13 can maintain stability when sliding in the inner wall of the hollow block 11, the clamping ball 13 is slidingly connected to the inner wall of the hollow block 11, the clamping ball 13 is connected with the clamping block 15 of the brush plate 14, and the brush plate 14 can move freely within a certain range through the sliding connection, the brush plate 14 is fixedly connected with the clamping block 15, the clamping block 15 is slidingly connected to the outer wall of the clamping ball 13, the clamping block 15 ensures the stability of the brush plate 14 when moving in the hollow block 11, and unnecessary friction and loss are avoided, the collecting assembly includes a collecting box two 16, the bottom of the shell 1 is provided with a sliding groove 24, the inner wall of the sliding groove 24 is slidingly connected to the outer wall of the collecting box two 16, the sliding connection design of the sliding groove 24 and the collecting box two 16 ensures that the collecting box two 16 can conveniently enter and exit the shell 1, convenient disassembly and cleaning of the collecting box two 16 are realized, one end of the collecting box two 16 is fixedly connected with a handle 18, which is convenient for users to operate and move the collecting box, the other end of the collecting box two 16 is fixedly connected with a fixed block 19, the fixed block 19 fixes the position of the collecting box two 16 and prevents it from deviating or shifting during use, the limiting assembly includes a fixed plate 17, the top of the fixed plate 17 is fixedly connected to the bottom of the shell 1, the fixed plate 17 provides stable support for the entire assembly and ensures the positioning and stability of other components during use, the outer wall of the fixed plate 17 is fixedly connected with a supporting block 22, the inner wall of the supporting block 22 is fixedly connected with a shaft 23, the outer wall of the shaft 23 is rotatably connected with a clamping block 20, the connection of the supporting block 22 and the shaft 23 ensures that the clamping block 20 can rotate smoothly during operation and provides flexible adjustment function, the outer wall of the supporting block 22 is provided with a spring 21, one end of the spring 21 is fixedly connected to the side wall of the supporting block 22, the other end of the spring 21 is fixedly connected to one side of the clamping block 20, the spring 21 provides additional elastic support to ensure that the clamping block 20 can return to the original position when needed and effectively offset the external force, the clamping block 20 is slidingly connected to the outer wall of the fixed block 19, the sliding design of the clamping block 20 allows it to adjust the clamping force as needed to ensure a tighter connection with the fixed block 19, the clamping blocks 20 are arranged in a symmetrical array in the supporting block 22, and the symmetrical array design ensures that the clamping blocks 20 are uniformly stressed in the supporting block 22, improving the stability and working efficiency of the overall structure.

[0037] Specifically, in the carding process, fine impurities will fall into the collection box two 16 through the specially designed grooves, and these impurities will gradually accumulate in the collection box two 16. When the accumulation reaches a certain amount, it will cause the collection box two 16 to shake, and then slightly move from the chute 24, exposing some gaps, which may affect the normal operation of the equipment. If you need to clean these impurities, you can push the collection box two 16 along the chute 24 by the handle 18, and the fixed block 19 will firmly clamp the clamping block 20 with the pushing force, so as to ensure the fixation and limiting of the collection box two 16, and keep it stable to avoid accidental loosening and shaking. If you need to pull out the collection box two 16, the clamping block 20 will separate outward on both sides under the pulling force of the fixed block 19, relying on the cooperation of the shaft rod 23 and the spring two 21, and then the fixed block 19 will be separated from the clamping block 20. At this time, the collection box two 16 can be easily pulled out, and the clamping block 20 will quickly reset to the original position due to the elastic force of the spring two 21, ensuring smooth operation and effective rebound effect of the device. The whole operation process is simple and efficient, avoiding the possibility of equipment failure caused by too much impurities, and improving the efficiency and reliability in the carding process.

[0038] Working principle: When the roller 4 is working, impurities and wool residues will remain on the surface of the roller 4. The bottom brush of the brush plate 14 is in close contact with the roller 4, and can clean while working. The cleaned impurities and wool are extracted by the suction head 7, and then the suction fan 9 discharges the impurities to the collection box one 10 for storage. Since the brush will wear out, when it needs to be replaced, press the clamping block 15 on the side wall of the brush plate 14, and the clamping block 15 will extrude the clamping ball 13 through the two grooves on both sides. After extrusion, the clamping ball 13 is retracted into the hollow block 11 by the elastic force of the spring one 12, and then the brush plate 14 can be removed for brush replacement. In the carding process, the falling impurities will fall into the collection box two 16 through the grooves. When too much impurities accumulate in the collection box two 16, it will shake and slightly move from the inside of the chute 24, exposing some gaps. Push the collection box two 16 along the chute 24 to one side by the handle 18, and the fixed block 19 will clamp the clamping block 20 through the pushing force, forming fixation and limiting. When pulling out the collection box two 16, the clamping block 20 separates on both sides through the pulling force of the fixed block 19, relying on the shaft rod 23 and the spring two 21. Then the fixed block 19 is separated from the clamping block 20, and the collection box two 16 can be pulled out. The clamping block 20 is reset by the elastic force of the spring two 21.

[0039] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A carding machine for the removal of impurities and noil, comprising a housing (1), characterized in that: The shell (1) one end is fixedly connected with feed box (2), the shell (1) inside is provided with the roller (3), the shell (1) inside is provided with the cleaning assembly; The cleaning assembly includes a brush plate (14), the brush plate (14) is arranged on the top of the roller (4), the brush plate (14) outer wall is provided with support plate (6), the support plate (6) top fixedly connected with fixed rod (5), the fixed rod (5) is fixedly connected in the inner wall of the shell (1), the support plate (6) inside is provided with quick release assembly, the support plate (6) bottom fixedly connected with suction head (7), the suction head (7) outer wall is fixedly connected with pipeline (8), the pipeline (8) one end is fixedly connected with suction fan (9), the suction fan (9) bottom is fixedly connected on the top of the shell (1), the suction fan (9) output is fixedly connected with collection box one (10), the collection box one (10) bottom is fixedly connected on the top of the shell (1), the shell (1) bottom is provided with collection assembly, the shell (1) bottom is provided with limiting assembly.

2. A card according to claim 1, characterized in that: The quick release assembly includes a hollow block (11), the hollow block (11) inner wall is provided with spring one (12), the spring one (12) one end is fixedly connected with the ball (13) the spring one (12) the other end is fixedly connected in the inner wall of the hollow block (11), the ball (13) outer wall is slidably connected in the inner wall of the hollow block (11), the brush plate (14) side wall is fixedly connected with the clamping block (15), the clamping block (15) both ends are slidably connected on the outer wall of the ball (13).

3. A card according to claim 1, wherein: The collection assembly includes a collection box two (16), the shell (1) bottom is provided with a chute (24), the chute (24) inner wall is slidably connected with the collection box two (16) outer wall.

4. A card according to claim 3, wherein: The collection box two (16) one end is fixedly connected with handle (18), the collection box two (16) the other end is fixedly connected with fixed block (19).

5. A card according to claim 4, wherein: The limiting assembly includes a fixed plate (17), the fixed plate (17) top is fixedly connected on the bottom of the shell (1).

6. A card according to claim 5, wherein: The fixed plate (17) outer wall is fixedly connected with support block (22), the support block (22) inner wall is fixedly connected with shaft (23), the shaft (23) outer wall is rotatably connected with clamping block (20).

7. A card according to claim 6, wherein: The support block (22) outer wall is provided with spring two (21), the spring two (21) one end is fixedly connected on the side wall of the support block (22), the spring two (21) the other end is fixedly connected on one side of clamping block (20).

8. A card according to claim 6, wherein: The clamping block (20) inside is slidably connected on the outer wall of the fixed block (19), the clamping block (20) is symmetrically arranged in the support block (22) between the inside.

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