Dye vat device capable of increasing loading capacity and reducing energy consumption technology

Abstract

The utility model discloses a dye vat device capable of increasing loading capacity and reducing energy consumption technology, which comprises a base, the bottom of the periphery of the base is connected with a supporting base, the upper side of the base is connected with a supporting block, the upper side of the supporting block is provided with a dye vat main body, the bottom of the dye vat main body is connected with a discharge pipe, and one end of the dye vat main body is provided with an inclined vat. The top of the inclined cylinder is provided with a fixing block, the middle of the upper side of the fixing block is provided with a reset shaft, the bottom of the fixing block is connected with a cylinder cover, the other end of the dye vat body is provided with a motor stirring paddle which is a novel energy-saving paddle, it is guaranteed that fabric can make full contact with dye, meanwhile, power needed for stirring is reduced, and energy loss is reduced; the inner cavity of the dye vat body is made of a heat preservation material, frequent heating caused by heat loss due to too fast cooling is avoided, energy loss is reduced, the inclined vat is additionally arranged at one end of the dye vat body, the inner space of the dye vat body is increased, the capacity of the vat body is increased, more fabrics can be placed under the condition that the stirring effect is not affected, and energy is saved. The problems that an existing dye vat device cannot improve the equipment loading capacity, reduce energy consumption and production cost and save energy are solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to energy -conserving technology field, concretely is a dye vat device of increasing load, reduce energy -conserving technology. BACKGROUND

[0002] The existing dye vat equipment is widely used in the textile industry, and its design takes the effective load of the dye vat, motor power, water volume and steam volume as the main technical parameters. At present, the effective load of a common dye vat equipment is 1000KG, the motor power is 110KWh, the required water volume is 6300L, and the comprehensive steam volume is 3.6 tons. Although these parameters have met the conventional requirements in the traditional dyeing process, there are still some problems in the face of high-efficiency production demand and energy saving and emission reduction requirements today.

[0003] Although the energy consumption of the existing dye vat equipment has been reduced through optimization of the equipment itself and improvement of the process flow, the energy consumption of the dye vat equipment is still high due to the limitation of the equipment load. For example, the effective load of the dye vat limits the amount of cloth in each dyeing process, which means that the energy consumed (such as electricity, water vapor, etc.) in each operation is fixed, even if the amount of cloth to be dyed is insufficient, the same amount of energy must be consumed. This situation makes the energy efficiency level in the dyeing process unable to be fully improved, especially when the production demand fluctuates greatly, the energy consumption and production cost are still too high.

[0004] At the same time, since the design of the dye vat equipment mainly depends on the traditional motor and steam system, the operation of the equipment and the energy consumption cannot be completely matched with the actual production demand. In some production processes, due to the insufficient load of the dye vat, the equipment may be in a partial load or idle state, which not only leads to energy waste, but also affects the working efficiency and production cycle of the equipment, further increasing the production cost per unit product. SUMMARY

[0005] The purpose of the utility model is to provide a dye vat device with increased load and reduced energy consumption process to solve the problems raised in the background technology.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a dye vat device with increased load and reduced energy consumption process, comprising a base, the base is connected with a support at the bottom around the base, the base is connected with a support block on the upper side, a dye vat body is arranged on the upper side of the support block, a discharge pipe is connected to the bottom of the dye vat body, an inclined cylinder is arranged at one end of the dye vat body, a fixed block is arranged at the top of the inclined cylinder, a reset shaft is installed in the middle of the upper side of the fixed block, a cylinder cover is connected to the bottom of the fixed block, and a motor is installed at the other end of the dye vat body

[0007] Preferably, the base is fixedly connected with the supporting base, the supporting block is fixedly connected with the base, and the supporting block is integrally connected with the dye vat body.

[0008] Preferably, the dye vat body is internally hollow, the discharge pipe penetrates through the bottom of the dye vat body, and the dye vat body is integrally connected with the inclined cylinder at one end.

[0009] Preferably, the fixed block is fixedly connected with the dye vat body and the cylinder cover, the cylinder cover is fixedly connected with the fixed block, and the reset shaft is mechanically connected with the fixed block.

[0010] Preferably, the motor is fixedly connected with the dye vat body, one end of the motor is mechanically connected with the shaft rod, and the shaft rod is provided with the stirring paddle on the outer side of the middle portion.

[0011] Preferably, the grid is arranged at the bottom of the inner cavity of the dye vat body, the top is provided with the feeding port, the bottom of the feeding port is provided with the partition plate, and the reset spring is arranged at the connection position of the partition plate and the feeding port.

[0012] Compared with the prior art, the dye vat device has the beneficial effects that:

[0013] 1. The dye vat device of the load-increasing and energy-reducing process increases the internal space of the dye vat body by increasing the inclined cylinder at one end of the dye vat body, thereby increasing the load capacity of the cylinder body; some fabrics can be placed in the cylinder body without affecting the stirring effect; the cylinder cover is pulled upward to achieve the effect of opening the cylinder door; the reset shaft can reset the cylinder door; the base, the supporting base and the fixed block can provide support for the dye vat body, so that the dye vat body does not shake left and right during use, and the purpose of increasing the load is achieved.

[0014] 2. The dye vat device of the load-increasing and energy-reducing process has a new energy-saving paddle, which can ensure that the fabrics can be fully contacted with the dyes while reducing the power required for stirring and reducing energy loss; the inner cavity of the dye vat body is made of heat preservation material, which can avoid frequent heating caused by rapid temperature drop and reduce energy loss; the motor is set to avoid the machine from continuing to run after the fabrics are stirred; the feeding port is used for feeding water; the water pressure disappears after the feeding and water feeding are completed, and the reset spring resets the partition plate; the grid can discharge the sewage in the cylinder to prevent the fabrics from blocking the drain hole, thereby improving the energy-saving function of the device and reducing the need for manual operation and cost. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic view of the utility model;

[0016] Figure 2 It is a bottom view of the utility model structure;

[0017] Figure 3 It is one of the utility model structure explosion map;

[0018] Figure 4 It is the second structure explosion drawing of the utility model;

[0019] Figure 5 It is the third structure explosion drawing of the utility model.

[0020] In the figure: 1, base; 2, support base; 3, support block; 4, dye vat main body; 5, discharge pipe; 6, inclined cylinder; 7, cylinder cover; 8, fixed block; 9, reset shaft; 10, motor; 11, shaft rod; 12, stirring paddle; 13, grid; 14, feed inlet; 15, partition; 16, reset spring. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0022] Embodiment: please refer to Figures 1-5 The utility model provides a kind of technical scheme: a dye vat device of increasing load, reducing energy consumption process, including base 1, the bottom of the periphery of base 1 is connected with support base 2, the upper side of base 1 is connected with support block 3, the upper side of support block 3 is provided with dye vat main body 4, dye vat main body 4 bottom is connected with discharge pipe 5, one end of dye vat main body 4 is provided with inclined cylinder 6, the top of inclined cylinder 6 is provided with fixed block 8, the upper side of fixed block 8 is installed with reset shaft 9, the bottom of fixed block 8 is connected with cylinder cover 7, and the other end of dye vat main body 4 is installed with motor 10.

[0023] Among them, base 1 is fixedly connected with support base 2, support block 3 is fixedly connected with base 1, and support block 3 is integrally connected with dye vat main body 4.

[0024] Among them, the inside of dye vat main body 4 is cavity, discharge pipe 5 penetrates the bottom of dye vat main body 4, and dye vat main body 4 is integrally connected with one end inclined cylinder.

[0025] Among them, fixed block 8 is fixedly connected with dye vat main body 4 and cylinder cover 7, cylinder cover 7 is fixedly connected with fixed block 8, and reset shaft 9 is mechanically connected with fixed block 8.

[0026] In this embodiment, the dye vat body 4 is increased at one end by the inclined cylinder 6 to increase the internal space of the dye vat body 4, increase the load capacity of the cylinder, and without affecting the stirring effect, some fabrics can be placed, the cylinder cover 7 is pulled up to realize the effect of opening the cylinder door, and the cylinder door 7 can be reset through the reset shaft 9. The base 1, the supporting base 2 and the fixed block 3 can provide support effect for the dye vat body 4. When in use, the dye vat body 4 will not shake left and right, achieving the purpose of increasing the load.

[0027] Wherein, the motor 10 is fixedly connected with the dye vat body 4, one end of the motor 10 is mechanically connected with the shaft 11, and the stirring paddle 12 is installed on the outer side of the middle part of the shaft 11.

[0028] Wherein, the grid 13 is installed at the bottom of the inner cavity of the dye vat body 4, the feeding port 14 is arranged at the top, the partition plate 15 is installed at the bottom of the feeding port 14, and the reset spring 16 is arranged at the connection between the partition plate 15 and the feeding port.

[0029] In this embodiment, the stirring paddle 12 is a new type of energy-saving paddle, which can ensure that the fabric can fully contact the dye while reducing the power required for stirring and reducing energy loss. The inner cavity of the dye vat body 4 is made of heat preservation material to avoid frequent heating caused by rapid heat loss due to rapid temperature drop, reduce energy loss, and the motor 10 is set to avoid the machine continuing to run after the fabric stirring is completed. When feeding and water is added, the pressure makes the partition plate 15 open to feed and water, and after the feeding and water is finished, the water pressure disappears and the reset spring 16 resets the partition plate 15. The grid 13 can discharge the sewage in the cylinder to prevent the fabric from blocking the drain port 5, improve the energy-saving function of the device and reduce the need for manual operation, and reduce the cost.

[0030] Working principle: after opening the cylinder cover 7, the fabric is put into the inner cavity of the dye vat body 4, the cylinder door 7 can be reset through the reset shaft 9, when feeding and water is added, the pressure makes the partition plate 15 open to feed and water, and after the feeding and water is finished, the water pressure disappears and the reset spring 16 resets the partition plate 15. The motor 10 starts to operate regularly, the stirring paddle 12 is a new type of energy-saving paddle, which can ensure that the fabric can fully contact the dye while reducing the power required for stirring and reducing energy loss. The inner cavity of the dye vat body 4 is made of heat preservation material to avoid frequent heating caused by rapid heat loss due to rapid temperature drop, reduce energy loss, the dye vat body 4 is increased at one end by the inclined cylinder 6 to increase the internal space of the dye vat body 4, increase the load capacity of the cylinder, and without affecting the stirring effect, some fabrics can be placed, after the work is completed, the grid 13 can discharge the sewage in the cylinder to prevent the fabric from blocking the drain port 5, improve the energy-saving function of the device and reduce the need for manual operation, and reduce the cost.

[0031] In the description of the utility model, still need to explain, unless another explicit provision and limitation, term " set ", " install ", " link ", " connect " should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication。For ordinary skilled person in the art, can understand the specific meaning of the above-mentioned terms in the utility model according to specific circumstances.

[0032] Although the embodiments of the utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made thereto without departing from the principles and spirit of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A dyeing vat device for a process of increasing the load and reducing the energy consumption, comprising a base (1), characterized in that: The bottom of the base (1) is connected with a support base (2), the upper side of the base (1) is connected with a support block (3), the upper side of the support block (3) is provided with a dye vat body (4), the bottom of the dye vat body (4) is connected with a discharge pipe (5), one end of the dye vat body (4) is provided with an inclined cylinder (6), the top of the inclined cylinder (6) is provided with a fixing block (8), the upper side of the fixing block (8) is mounted with a reset shaft (9), the bottom of the fixing block (8) is connected with a cylinder cover (7), the other end of the dye vat body (4) is mounted with a motor (10).

2. A dyeing vat apparatus for increasing loading and reducing energy consumption process according to claim 1, characterized in that: The base (1) is fixedly connected with a support base (2), the support block (3) is fixedly connected with the base (1), and the support block (3) and the dye vat body (4) are integrally connected.

3. The apparatus for dyeing according to claim 1, wherein: The dye vat body (4) is hollow, the discharge pipe (5) penetrates through the bottom of the dye vat body (4), and the dye vat body (4) is integrally connected with the inclined cylinder at one end.

4. The apparatus for dyeing according to claim 1, wherein: The fixing block (8) is fixedly connected with the dye vat body (4) and the cylinder cover (7), the cylinder cover (7) is fixedly connected with the fixing block (8), and the reset shaft (9) is mechanically connected with the fixing block (8).

5. The apparatus for dyeing of claim 1, wherein: The motor (10) is fixedly connected with the dye vat body (4), one end of the motor (10) is mechanically connected with a shaft rod (11), and the shaft rod (11) is mounted with a stirring paddle (12) on the outer side of the middle part.

6. A dyeing vat apparatus for increasing loading and reducing energy consumption process according to claim 1, characterized in that: A grid (13) is mounted on the bottom of the inner cavity of the dye vat body (4), a feed inlet (14) is arranged on the top, a partition plate (15) is mounted on the bottom of the feed inlet (14), and a reset spring (16) is arranged at the connection between the partition plate (15) and the feed inlet.

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