Device for intelligent dust-free treatment of waste filter bag
By crushing and incinerating waste filter bags, combined with a multi-stage dust collector system, the problems of low automation and secondary pollution in waste filter bag treatment are solved, achieving efficient, environmentally friendly dust-free treatment and resource utilization.
Patent Information
- Application Number
- CN202520011584.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-01-03
AI Technical Summary
Existing technologies for treating waste filter bags have low levels of automation, pose a risk of secondary pollution, and have low processing efficiency, making it difficult to effectively prevent the release of harmful substances.
Waste filter bags are crushed using a crushing device and then completely incinerated using an incineration device. Combined with a negative pressure dust collector and a multi-stage dust collector system, impurities in the incineration flue gas are adsorbed and recovered. The flue gas is ultimately used to produce sulfuric acid.
It has achieved automated processing of waste filter bags, prevented the escape of harmful substances, improved the cleanliness of the working environment, and reduced processing costs through the resource utilization of flue gas.
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Figure CN223909529U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of dangerous waste disposal, especially to a device for intelligent dust-free treatment of waste filter bags. BACKGROUND
[0002] In some specific industrial production processes, cloth bag dust collectors need to be used for filtering. The filter bag is one of the core accessories (which can also be understood as consumables) of the cloth bag dust collector. After the filter bag is used for a period of time, it will become dangerous waste due to reasons such as resistance increase, and the waste filter bags removed from the dust collectors used in some specific industries contain harmful substances such as arsenic. If the dangerous waste such as waste filter bags containing arsenic is not properly disposed of, it will not only cause serious pollution to the environment, but also seriously endanger the health of the operators. At present, the treatment method for waste filter bags containing arsenic is relatively limited, and there are problems such as low automation degree, low treatment efficiency, and easy secondary pollution.
[0003] The patent with publication number "CN110898548A" discloses "a waste filter bag recycling machine", which realizes the recycling of filter bags. However, during the recycling process, the filter bags need to be cleaned and dried first, which is not only a complicated process, but also the wastewater after cleaning the filter bags contains a large amount of impurities, which also needs to be treated harmlessly. UTILITY MODEL CONTENT
[0004] The utility model aims to provide a device for intelligent dust-free treatment of waste filter bags, which can automatically process the waste filter bags and effectively prevent the harmful impurities in the waste filter bags from escaping.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0006] A device for intelligent dust-free treatment of waste filter bags, comprising a crushing device for crushing waste filter bags and a incineration device for incinerating the crushed filter bags, the crushing device comprises a first feeding bin for storing waste filter bags, and the outlet of the first feeding bin is connected to the inlet of a pulverizer through a first conveying belt running in a closed mode;
[0007] The incineration device comprises a second feeding bin connected to the outlet of the pulverizer, the outlet of the second feeding bin is connected to the inlet of a smelting furnace, the exhaust outlet of the smelting furnace is connected to a cloth bag dust collector, and the exhaust outlet of the cloth bag dust collector is connected to an acid production system.
[0008] Preferably, a weighing part is arranged on the first conveying belt to detect whether the first conveying belt normally transports the waste filter bags, and an inductive probe is arranged at the outlet of the pulverizer to detect whether the pulverizer normally discharges.
[0009] Preferably, the crushing device further comprises a negative pressure dust collector, a first air duct is arranged between the negative pressure dust collector and the first feeding bin, a second air duct is arranged between the negative pressure dust collector and the first conveying belt, and a third air duct is arranged between the inlet of the pulverizer and the negative pressure dust collector.
[0010] Preferably, the outlet of the second feeding bin is connected to the inlet of the smelting furnace through a second conveying belt in closed operation.
[0011] Preferably, a smelting waste heat boiler, an adiabatic evaporation tower, an electric dust collector and a quenching tower are sequentially arranged between the exhaust outlet of the smelting furnace and the bag-type dust collector for filtering impurities in the incineration flue gas.
[0012] Preferably, the adiabatic evaporation tower has a first recovery part for collecting smoke dust in the incineration flue gas.
[0013] Preferably, the electric dust collector has a second recovery part for collecting dust in the incineration flue gas.
[0014] Preferably, the quenching tower has a third recovery part for collecting arsenic trioxide in the incineration flue gas.
[0015] Preferably, the bag-type dust collector has a fourth recovery part for collecting arsenic trioxide in the incineration flue gas.
[0016] Preferably, the device further comprises a fan for generating negative pressure in the negative pressure dust collector and guiding the incineration flue gas discharged from the bag-type dust collector into an acid production system.
[0017] The device has the following beneficial effects:
[0018] 1. The waste filter bag is crushed by the crushing device, and then completely incinerated by the smelting device, realizing automatic processing of the waste filter bag; meanwhile, impurities in the incineration flue gas can be adsorbed by the bag-type dust collector to avoid escaping in the workplace; the incineration flue gas is finally sent into an acid production system to produce sulfuric acid, realizing waste utilization and avoiding pollution caused by direct discharge.
[0019] 2. The negative pressure dust collector can adsorb impurities generated during transportation and crushing of the waste filter bag, avoiding the impurities from entering the next process and improving the cleanliness of the working environment.
[0020] 3. The weighing part can detect whether the waste filter bag is normally conveyed, and the problem of knotting or blocking can be found and solved in time; the inductive probe can detect whether the pulverizer is normally discharged, and the problem can be solved in time.
[0021] 4. The device further comprises a smelting waste heat boiler, an adiabatic evaporation tower, an electric dust collector and a quenching tower for removing impurities in the incineration flue gas, part of the impurities can be recycled, part of the impurities can be sold, and the processing cost is effectively reduced.BRIEF DESCRIPTION OF DRAWINGS BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a structural schematic view of the utility model;
[0023] Figure 2 It is Figure 1 The partial enlarged view of A in the middle.
[0024] The drawings are only for illustrative purposes and cannot be understood as a limitation on the patent; in order to better illustrate the embodiment, some components in the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted. DETAILED DESCRIPTION
[0025] The utility model is further described below in combination with the drawings. EMBODIMENT
[0026] As Figure 1 and Figure 2 As shown in the drawings, a device for intelligent dust-free treatment of waste filter bags, comprising a crushing device for crushing waste filter bags and a burning device for burning the crushed filter bags, the crushing device comprises a first feeding bin 8 for storing waste filter bags, the outlet of the first feeding bin 8 is connected to the inlet of a pulverizer 10 through a first conveying belt 9 running in a closed mode; the first conveying belt 9 runs in a closed mode, which can reduce the escape of dust. The pulverizer 10 is connected to a driving motor, and the first feeding bin 8 is of a closed structure. When the device is running, the waste filter bags in the first feeding bin 8 are conveyed to the pulverizer 10 along the first conveying belt 9 for crushing.
[0027] The burning device comprises a second feeding bin 14 connected to the outlet of the pulverizer 10, the outlet of the second feeding bin 14 is connected to the inlet of a smelting furnace 1, the smoke outlet of the smelting furnace 1 is connected to a bag-type dust collector 6, and the smoke outlet of the bag-type dust collector 6 is connected to an acid production system (not shown in the drawings). After the crushed filter bags enter the smelting furnace 1, high-temperature burning is carried out, the flue gas generated during the burning process enters the bag-type dust collector 6, and after filtration and dust removal, it is conveyed to the acid production system, which can be used for producing sulfuric acid.
[0028] A weighing part (not shown in the drawings) for detecting whether the first conveying belt 9 normally transports waste filter bags is arranged on the first conveying belt 9. Since the filter bags may be knotted or blocked when stored in the first feeding bin 8, the conveying condition of the waste filter bags can be directly reflected through the weighing part, and it can also be detected whether foreign matter or ash blocks are present on the first conveying belt 9 at this time. Once an abnormality is found, a signal can be sent in time to stop and maintain. An inductive probe (not shown in the drawings) for detecting whether the pulverizer 10 normally discharges is arranged at the outlet of the pulverizer 10. The inductive probe is an infrared inductive probe, which can determine whether the discharge of the pulverizer 10 is normal.
[0029] The crushing device further comprises a negative pressure dust collector 13, a first air extraction pipeline 16 is arranged between the negative pressure dust collector 13 and the first feeding bin 8, a second air extraction pipeline 17 is arranged between the negative pressure dust collector 13 and the first conveying belt 9, and a third air extraction pipeline 18 is arranged between the inlet of the pulverizer 10 and the negative pressure dust collector 13. The negative pressure dust collector 13 can be connected to the three air extraction pipelines through a four-way joint, and the negative pressure dust collector 13 can timely adsorb and accommodate the dust generated in the conveying process of the waste filter bag, and purify the production environment.
[0030] The outlet of the second feeding bin 14 is connected to the inlet of the smelting furnace 1 through a second conveying belt 15 in closed operation. The conveying belt is used to convey the crushed filter bag to the smelting furnace 1 for incineration.
[0031] The exhaust outlet of the smelting furnace 1 and the bag-type dust collector 6 are further sequentially provided with a smelting waste heat boiler 2, an adiabatic evaporation tower 3, an electric dust collector 4 and a quenching tower 5 for filtering impurities in the incineration flue gas. The smelting waste heat boiler 2 cools the flue gas sent from the smelting furnace 1 and then sends it to the adiabatic evaporation tower 3, and can also generate electricity by using waste heat.
[0032] The adiabatic evaporation tower 3 has a first recovery part for collecting smoke dust in the incineration flue gas. The adiabatic evaporation tower 3 further cools the flue gas to ensure that the temperature of the flue gas entering the next section is about 300℃, and can also collect part of the smoke dust in the flue gas. The collected smoke dust is sent to the material preparation for re-mining treatment.
[0033] The electric dust collector 4 has a second recovery part for collecting dust in the incineration flue gas. The electric dust collector 4 further collects the dust in the flue gas by the principle of same polarity repulsion and different polarity attraction. The product collected here is white smoke dust, which can be sold outside to reduce the operating cost of the equipment.
[0034] The quenching tower 5 has a third recovery part for collecting diarsenic trioxide in the incineration flue gas. The quenching tower 5 cools the flue gas, and the temperature of the flue gas after passing through the quenching tower 5 is controlled at about 160℃, so as to ensure that the temperature entering the bag-type dust collector 6 is within a suitable range.
[0035] The bag-type dust collector 6 has a fourth recovery part for collecting diarsenic trioxide in the incineration flue gas. The bag-type dust collector 6 performs the last dust removal process on the flue gas, and the flue gas after this process contains almost no dust.
[0036] The products collected by the quenching tower 5 and the bag-type dust collector 6 are diarsenic trioxide, which is a dangerous waste and can be sold outside to reduce the operating cost of the equipment.
[0037] The device further comprises a fan 7 for generating negative pressure in the negative pressure dust collector 13 and guiding the incineration flue gas discharged from the bag-type dust collector 6 into an acid production system. The fan 7 is connected to the negative pressure dust collector 13 and the bag-type dust collector 6 through a three-way joint.
[0038] The waste filter bag is crushed by the crushing device, the crushed filter bag is combusted by the incineration device, the flue gas formed by combustion can be used for producing sulfuric acid after layer-by-layer filtration, and the impurities in the flue gas can be recycled and treated, so that the operation cost of the equipment is reduced.
[0039] The above embodiments are not limited in shape, material, structure, etc. of the utility model in any form, and any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the utility model are within the protection scope of the technical scheme of the utility model.
[0040] In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "center", "vertical", "horizontal", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, a particular orientation structure and operation, and therefore cannot be understood as a limitation on the protection content of the utility model.
[0041] If the terms "first", "second", etc. are used to limit the parts in this paper, those skilled in the art should know that the use of "first", "second" is only for the convenience of describing the utility model and simplifying the description, and the above terms have no special meaning unless otherwise stated.
[0042] Finally, it should be pointed out that: the above embodiments are only used to illustrate the technical scheme of the utility model, and not to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical scheme recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, but these modifications or replacements do not make the essence of the corresponding technical scheme deviate from the spirit and scope of the technical scheme of the utility model.
Claims
1. A device for intelligent dust-free processing of used filter bags, characterized in that it comprises: The application relates to a crushing device and a burning device for burning crushed waste filter bags, wherein the crushing device comprises a first feeding bin for storing waste filter bags, and the outlet of the first feeding bin is connected with the inlet of a crusher through a first conveying belt in closed operation. The burning device comprises a second feeding bin connected with the outlet of the crusher, the outlet of the second feeding bin is connected with the inlet of a smelting furnace, the exhaust outlet of the smelting furnace is connected with a bag-type dust collector, and the exhaust outlet of the bag-type dust collector is connected with an acid production system.
2. The device for intelligent dust-free processing of waste filter bags according to claim 1, characterized in that A weighing part is arranged on the first conveying belt to detect whether the waste filter bags are normally transported, and an inductive probe is arranged at the outlet of the crusher to detect whether the waste filter bags are normally discharged.
3. The device for intelligent dust-free processing of waste filter bags according to claim 1, characterized in that The crushing device further comprises a negative pressure dust collector, a first air extraction pipeline is arranged between the negative pressure dust collector and the first feeding bin, a second air extraction pipeline is arranged between the negative pressure dust collector and the first conveying belt, and a third air extraction pipeline is arranged between the inlet of the crusher and the negative pressure dust collector.
4. The device for intelligent dust-free processing of waste filter bags according to claim 1, characterized in that The outlet of the second feeding bin is connected with the inlet of the smelting furnace through a second conveying belt in closed operation.
5. The device for intelligent dust-free processing of waste filter bags according to claim 1, characterized in that A smelting waste heat boiler, an adiabatic evaporation tower, an electric dust collector and a quenching tower are further arranged between the exhaust outlet of the smelting furnace and the bag-type dust collector to filter impurities in the burning flue gas.
6. The device for intelligent dust-free processing of waste filter bags according to claim 5, characterized in that The adiabatic evaporation tower has a first recovery part for collecting smoke dust in the burning flue gas.
7. The device for intelligent dust-free processing of waste filter bags according to claim 5, characterized in that The electric dust collector has a second recovery part for collecting dust in the burning flue gas.
8. The device for intelligent dust-free processing of waste filter bags according to claim 5, characterized in that The quenching tower has a third recovery part for collecting diarsenic trioxide in the burning flue gas.
9. The device for intelligent dust-free processing of waste filter bags according to claim 5, characterized in that The bag-type dust collector has a fourth recovery part for collecting diarsenic trioxide in the burning flue gas.
10. The device for intelligent dust-free processing of waste filter bags according to claim 3, characterized in that A fan is further arranged to generate negative pressure in the negative pressure dust collector and guide the burning flue gas discharged from the bag-type dust collector into the acid production system.
Citation Information
Patent Citations
Recycling machine for waste filter bags
CN110898548A