Automobile generator stator shaping machine

By designing clamping and shaping mechanisms, the problem of stator shaping machines being unable to quickly clamp and fix generators of different sizes and move their positions was solved, thus improving work efficiency.

CN223912392UActive Publication Date: 2026-02-13湖北睿信汽车电器股份有限公司
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Patent Information

Application Number
CN202520293860.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-02-13
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

Existing stator shaping machines cannot quickly and easily clamp and fix generators of different sizes, nor can they quickly and easily move the position of the generators, resulting in low work efficiency.

Method used

An automotive generator stator shaping machine was designed, which includes a clamping mechanism and a shaping mechanism. The clamping mechanism enables rapid adjustment of the clamping plate position through an electric telescopic rod and a sliding plate, while the shaping mechanism enables rapid adjustment and disassembly of the shaping mold through an electric telescopic rod and a limiting rod.

Benefits of technology

It enables quick and convenient clamping and fixing of generators of different sizes, and allows for rapid adjustment of the generator position, improving the working efficiency of the stator shaping machine and making it easier for operators to use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223912392U_ABST
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Abstract

The utility model belongs to the technical field of motors, and particularly relates to an automobile generator stator shaping machine which comprises a machine base and a bottom plate, a shaping structure is arranged above the bottom plate, the shaping structure comprises a clamping mechanism and a shaping mechanism, the clamping mechanism comprises a first electric telescopic rod, a bearing plate, a first sliding plate, a guide plate and a double-end electric telescopic rod, and the bearing plate is arranged on the bearing plate. One end of the first electric telescopic rod is connected with one side of the bearing plate. According to the automobile generator stator shaping machine, the positions of a bearing plate and a clamping plate can be rapidly and conveniently adjusted, then generators of different sizes can be rapidly and conveniently clamped and fixed, the positions of the generators can be rapidly and conveniently adjusted, then the generators can be better fed and discharged, and the working efficiency is improved. The problems that generators of different sizes cannot be quickly and conveniently clamped and fixed, and the positions of the generators cannot be quickly and conveniently moved are solved, and the working efficiency of the stator shaping machine is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to motor technical field, concretely is a kind of automobile generator stator shaper. BACKGROUND

[0002] Motor stator is composed of stator core and line package embedded in the tooth of core, since line package is wound by flexible small wire bundle, the part of line package exposed on the end face of core is irregular after line package is embedded in the tooth of core, usually one end line package inside turns in, the other end line package outside turns out, and two end line packages often transition to outside, and automobile generator needs to use stator shaper during production.

[0003] The existing stator shaper is usually placed in the shaper during use, and the stator is shaped by shaping die, but during actual use, different sizes of generators cannot be clamped and fixed quickly and conveniently, and the position of generator cannot be moved quickly and conveniently, thereby the working efficiency of stator shaper is reduced.

[0004] Therefore, we urgently need to provide a kind of automobile generator stator shaper. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of automobile generator stator shaper to solve the problems in the above background.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of automobile generator stator shaper, including base and bottom plate, the bottom plate top is provided with shaping structure;

[0007] The shaping structure includes clamping mechanism and shaping mechanism;

[0008] The clamping mechanism includes electric telescopic rod one, bearing plate, sliding plate one, guide plate, double-head electric telescopic rod, the electric telescopic rod one end is connected with the side of bearing plate, the bottom of bearing plate is connected with the top of sliding plate one, the inner side of sliding plate one is slidably connected with the outer side of guide plate, the inner side of bearing plate is connected with the outer side of double-head electric telescopic rod, the end of double-head electric telescopic rod is fixedly installed with moving plate, the top of moving plate is fixedly installed with clamping plate, and the bottom of clamping plate is fixedly installed with sliding plate two.

[0009] Further improvement lies in that the number of sliding plate one is two, and the sliding plate one is symmetrically distributed on the bottom of bearing plate, the shape of sliding plate one is U-shaped, and the number of guide plate is two, and the guide plate is symmetrically distributed on the top of bottom plate, so that the position of bearing plate can be adjusted quickly and conveniently, and the generator can be better fed and discharged.

[0010] Further improvement lies in that the number of the moving plates is two, the moving plates are symmetrically distributed on the inner wall of the bearing plate respectively, the number of the clamping plates is two, the clamping plates are symmetrically distributed on the top of the two moving plates respectively, and the clamping plates are arc-shaped, so that the positions of the clamping plates can be quickly and conveniently adjusted, and then different sizes of the generators can be better clamped and fixed.

[0011] Further improvement lies in that the top of the bearing plate is provided with a sliding groove, the bottom of the second sliding plate is slidably connected with the inner wall of the sliding groove, the number of the second sliding plates is two, and the second sliding plates are symmetrically distributed on the bottom of the clamping plate respectively, so that the stability of the clamping plate during movement can be effectively improved, and then the clamping work can be better performed.

[0012] Further improvement lies in that the shaping mechanism comprises a mounting frame, a second electric telescopic rod, a connecting plate, a telescopic rod and a shaping die, the inner wall of the mounting frame is connected with the outer wall of the second electric telescopic rod, the bottom of the second electric telescopic rod is connected with the top of the connecting plate, the top of the connecting plate is connected with the bottom of the telescopic rod, the bottom of the connecting plate is extruded with the top of the shaping die, one side of the shaping die is fixedly provided with a limiting plate, the inner wall of the limiting plate is inserted with a limiting rod, the outer wall of the limiting rod is slidably connected with an adjusting box, and the outer wall of the limiting rod is fixedly provided with a blocking plate.

[0013] Further improvement lies in that the mounting frame is U-shaped, the limiting plate is L-shaped, the limiting plate is provided with a limiting hole on one side, one end of the limiting rod is inserted with the limiting hole, and the spring is fixedly arranged between one side of the blocking plate and the inner wall of the adjusting box, so that the position of the shaping die can be quickly and conveniently adjusted, the shaping die can be quickly and conveniently disassembled and assembled, and then different sizes of the generators can be better shaped.

[0014] Further improvement lies in that the top of the base is connected with the bottom of the bottom plate, the top of the bottom plate is connected with the bottom of the first electric telescopic rod, and the top of the bottom plate is connected with the bottom of the mounting frame.

[0015] Compared with the prior art, the automobile generator stator shaping machine has the advantages that:

[0016] 1. The automobile generator stator shaping machine can quickly and conveniently adjust the positions of the bearing plate and the clamping plate through the clamping mechanism, can quickly and conveniently clamp and fix different sizes of the generators, can quickly and conveniently adjust the positions of the generators, can better feed and discharge the generators, solves the problems that different sizes of the generators cannot be quickly and conveniently clamped and fixed and the positions of the generators cannot be quickly and conveniently moved, and improves the working efficiency of the stator shaping machine.

[0017] 2. The automobile generator stator shaping machine can quickly and conveniently adjust the position of the shaping mold, can quickly and conveniently disassemble and assemble the shaping mold, can better shape generators of different specifications, and can be more convenient for operators to use. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a three-dimensional structure schematic diagram of the utility model;

[0019] Figure 2 It is a sectional structure schematic diagram of the utility model;

[0020] Figure 3 It is a structure schematic diagram of the clamping mechanism of the utility model Figure 1 ;

[0021] Figure 4 It is a structure schematic diagram of the clamping mechanism of the utility model Figure 2 ;

[0022] Figure 5 It is a structure schematic diagram of the shaping mechanism of the utility model Figure 1 ;

[0023] Figure 6 It is a structure schematic diagram of the shaping mechanism of the utility model Figure 2 .

[0024] In the figure: 1, machine base; 2, bottom plate; 3, clamping mechanism; 301, electric telescopic rod one; 302, bearing plate; 303, sliding plate one; 304, guide plate; 305, double-head electric telescopic rod; 306, moving plate; 307, clamping plate; 308, sliding plate two; 4, shaping mechanism; 401, mounting frame; 402, electric telescopic rod two; 403, connecting plate; 404, telescopic rod; 405, shaping mold; 406, limiting plate; 407, limiting rod; 408, adjusting box; 409, blocking plate. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model. EMBODIMENT

[0026] In order to solve the problems that different size generators cannot be quickly and conveniently clamped and fixed, and the position of the generator cannot be quickly and conveniently moved, please refer to Figures 1-6The utility model provides a technical scheme

[0027] A stator shaping machine for automobile generator, it includes frame 1 and bottom plate 2, be provided with shaping structure on bottom plate 2 top,

[0028] The shaping structure includes clamping mechanism 3 and shaping mechanism 4,

[0029] Clamping mechanism 3 includes electric telescopic rod one 301, bearing plate 302, sliding plate one 303, guide plate 304, double -end electric telescopic rod 305, electric telescopic rod one 301 one end is connected with bearing plate 302 one side each other, bearing plate 302 bottom and sliding plate one 303 top are connected each other, sliding plate one 303 inner side and guide plate 304 outer side sliding connection, bearing plate 302 inner side and double -end electric telescopic rod 305 outer side are connected each other, double -end electric telescopic rod 305 one end is fixedly installed with moving plate 306, moving plate 306 top is fixedly installed with clamping plate 307, and clamping plate 307 bottom is fixedly installed with sliding plate two 308,

[0030] In the embodiment, the number of sliding plate one 303 is two, and the sliding plate one 303 is symmetrically distributed on the bottom of the bearing plate 302, the shape of the sliding plate one 303 is U-shaped, the number of guide plate 304 is two, and the guide plate 304 is symmetrically distributed on the top of the bottom plate 2, so that the position of the bearing plate 302 can be quickly and conveniently adjusted, and the generator can be better fed and discharged.

[0031] Further, the number of moving plate 306 is two, and the moving plate 306 is symmetrically distributed on the inner wall of the bearing plate 302, the number of clamping plate 307 is two, and the clamping plate 307 is symmetrically distributed on the top of the two moving plate 306, and the shape of the clamping plate 307 is arc-shaped, so that the position of the clamping plate 307 can be quickly and conveniently adjusted, and the generator of different sizes can be better clamped and fixed.

[0032] Further, the top of the bearing plate 302 is provided with a sliding groove, the bottom of the sliding plate two 308 is slidably connected with the inner wall of the sliding groove, the number of the sliding plate two 308 is two, and the sliding plate two 308 is symmetrically distributed on the bottom of the clamping plate 307, so that the stability of the clamping plate 307 during movement can be effectively increased, and the clamping work can be better performed.

[0033] When the stator of the automobile generator needs to be shaped, the operator places the generator on the bearing plate 302, starts the double-head electric telescopic rod 305 to drive the moving plate 306 to slide in the bearing plate 302, drives the clamping plate 307 to move through the sliding of the moving plate 306, drives the sliding plate two 308 to slide on the bearing plate 302 through the movement of the clamping plate 307, thereby increasing the stability of the movement of the clamping plate 307, clamps and fixes the generators of different sizes through the relative movement of the two clamping plates 307, starts the electric telescopic rod one 301 to drive the bearing plate 302 to move at this time, drives the sliding plate one 303 to slide on the guide plate 304 through the movement of the bearing plate 302, thereby increasing the stability of the movement of the bearing plate 302, drives the generator to move through the movement of the bearing plate 302, and thereby quickly and conveniently feeds the generator, and better performs the shaping work. Embodiment

[0034] In order to quickly and conveniently adjust the position of the shaping die, and quickly and conveniently disassemble and assemble the shaping die, on the basis of the first embodiment, the shaping mechanism 4 comprises a mounting frame 401, an electric telescopic rod two 402, a connecting plate 403, a telescopic rod 404, a shaping die 405, the inner wall of the mounting frame 401 is connected with the outer wall of the electric telescopic rod two 402, the bottom of the electric telescopic rod two 402 is connected with the top of the connecting plate 403, the top of the connecting plate 403 is connected with the bottom of the telescopic rod 404, the bottom of the connecting plate 403 is in extrusion contact with the top of the shaping die 405, the shaping die 405 is fixedly installed with a limiting plate 406 on one side, the limiting plate 406 is inserted with a limiting rod 407, the outer wall of the limiting rod 407 is slidably connected with an adjusting box 408, and the outer wall of the limiting rod 407 is fixedly installed with a blocking plate 409.

[0035] In the embodiment, the mounting frame 401 is in the shape of U, the limiting plate 406 is in the shape of L, a limiting hole is formed in one side of the limiting plate 406, one end of the limiting rod 407 is inserted with the limiting hole, and a spring is fixedly installed between one side of the blocking plate 409 and the inner wall of the adjusting box 408, thereby quickly and conveniently adjusting the position of the shaping die 405, and quickly and conveniently disassembling and assembling the shaping die 405, and thereby better shaping the generators of different specifications.

[0036] Furthermore, the top of the base 1 is connected with the bottom of the bottom plate 2, the top of the bottom plate 2 is connected with the bottom of the electric telescopic rod one 301, and the top of the bottom plate 2 is connected with the bottom of the mounting frame 401.

[0037] When the stator of the automobile generator needs to be shaped, the operator places the generator on the bearing plate 302, starts the clamping mechanism 3 to quickly and conveniently clamp and fix the generator, and quickly and conveniently adjusts the position of the generator, thereby better performing feeding and discharging. At this time, the electric telescopic rod 2 402 is started to drive the connecting plate 403 to move, the connecting plate 403 moves to drive the telescopic rod 404 to extend and retract, thereby increasing the stability of the movement of the connecting plate 403, the connecting plate 403 moves to drive the shaping die 405 to move, so that it can be inserted into the generator, thereby shaping the stator of the generator. When different specifications of generators need to be shaped, the limiting rod 407 is pulled to slide in the adjusting box 408, the limiting rod 407 slides to drive the blocking plate 409 to move, the blocking plate 409 moves to press the spring, and the limiting rod 407 can be pulled out of the limiting plate 406, thereby canceling the limiting and fixing of the limiting plate 406, so that the shaping die 405 can be disassembled and replaced, thereby shaping different specifications of generators.

[0038] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.

Claims

1. An automobile generator stator shaper comprising a base (1) and a bottom plate (2), characterized in that: The shaping structure is arranged above the bottom plate (2); The shaping structure comprises a clamping mechanism (3) and a shaping mechanism (4); The clamping mechanism (3) comprises an electric telescopic rod (301), a bearing plate (302), a sliding plate (303), a guide plate (304), and a double-head electric telescopic rod (305); one end of the electric telescopic rod (301) is connected to one side of the bearing plate (302); the bottom of the bearing plate (302) is connected to the top of the sliding plate (303); the inner side of the sliding plate (303) is slidingly connected to the outer side of the guide plate (304); the inner side of the bearing plate (302) is connected to the outer side of the double-head electric telescopic rod (305); one end of the double-head electric telescopic rod (305) is fixedly provided with a moving plate (306); the top of the moving plate (306) is fixedly provided with a clamping plate (307); and the bottom of the clamping plate (307) is fixedly provided with a sliding plate (308).

2. The stator shaping machine for an automobile alternator as recited in claim 1, characterized by: The number of the sliding plates (303) is two; the sliding plates (303) are symmetrically arranged at the bottom of the bearing plate (302); and the sliding plates (303) are in U-shaped.

3. The stator shaping machine for an automobile alternator as recited in claim 1, characterized by: The number of the moving plates (306) is two; the moving plates (306) are symmetrically arranged at the inner wall of the bearing plate (302); the number of the clamping plates (307) is two; the clamping plates (307) are symmetrically arranged at the top of the moving plates (306); and the clamping plates (307) are in arc-shaped.

4. The stator shaping machine for an automobile alternator as recited in claim 1, characterized by: The top of the bearing plate (302) is provided with a sliding groove; the bottom of the sliding plate (308) is slidingly connected to the inner wall of the sliding groove; and the number of the sliding plates (308) is two.

5. The stator shaping machine for an automobile alternator as recited in claim 1, characterized by: The shaping mechanism (4) comprises a mounting frame (401), an electric telescopic rod (402), a connecting plate (403), a telescopic rod (404), and a shaping die (405); the inner wall of the mounting frame (401) is connected to the outer wall of the electric telescopic rod (402); the bottom of the electric telescopic rod (402) is connected to the top of the connecting plate (403); the top of the connecting plate (403) is connected to the bottom of the telescopic rod (404); the bottom of the connecting plate (403) is extrudedly connected to the top of the shaping die (405); one side of the shaping die (405) is fixedly provided with a limiting plate (406); the inner wall of the limiting plate (406) is inserted into a limiting rod (407); the outer wall of the limiting rod (407) is slidingly connected to an adjusting box (408); and the outer wall of the limiting rod (407) is fixedly provided with a blocking plate (409).

6. A stator shaper for an automotive alternator as defined in claim 5 wherein: The mounting frame (401) is in the shape of U, the limiting plate (406) is in the shape of L, a limiting hole is formed in one side of the limiting plate (406), one end of the limiting rod (407) is inserted into the inner wall of the limiting hole, and the spring is fixedly installed between one side of the blocking plate (409) and the inner wall of the adjusting box (408).

7. The stator shaping machine for an automobile alternator as recited in claim 1, characterized by: The top of the base (1) is connected with the bottom of the bottom plate (2), the top of the bottom plate (2) is connected with the bottom of the electric telescopic rod (301), and the top of the bottom plate (2) is connected with the bottom of the mounting frame (401).