Motor pressure-resistant assembly loop line for electric actuator production

By designing a high-voltage assembly loop for motors and adopting automated assembly line stations and clamping components, the problems of complex motor assembly processes and safety hazards have been solved, achieving an efficient and safe motor assembly process.

CN223912393UActive Publication Date: 2026-02-13CHANGZHOU BEST CONTROL EQUIP
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Patent Information

Application Number
CN202520387580.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-02-13
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

The existing electric actuator motor assembly process is complicated and poses safety hazards, especially since manual handling is inconvenient after the housing is heated.

Method used

A motor withstand voltage assembly loop was designed, which includes a workbench, a housing positioning mechanism, a housing heating mechanism, and a withstand voltage tester. It adopts an automated assembly line station and clamping components, and uses a lifting cylinder to drive a high-frequency heater for automatic heating and testing, reducing manual operation.

Benefits of technology

The automation of the motor assembly process has improved production efficiency, reduced the labor intensity of workers, and eliminated safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a motor voltage-withstanding assembly loop line for electric actuator production, and belongs to the technical field of electric actuator production, the motor voltage-withstanding assembly loop line comprises a workbench, a shell positioning mechanism, a shell heating mechanism and a voltage-withstanding tester, the shell positioning mechanism comprises a divider, a rotary table and a clamping assembly arranged on the rotary table, four stations are arranged on the surface of the rotary table, and the rotary table is connected with the workbench; clamping assemblies are installed in the four stations, each clamping assembly comprises a heat insulation base, an end clamping air cylinder and two side clamping air cylinders, two positioning rods are fixed to the surface of each heat insulation base, and the end clamping air cylinders and the two side clamping air cylinders are all fixed to the rotary table. By arranging the feeding station, the heating station, the voltage withstanding test station and the motor mounting station, the shell heating mechanism is arranged beside the heating station, the shell heating mechanism drives the high-frequency heater to ascend and descend through the lifting air cylinder, a heated shell does not need to be manually carried, the four stations are clear in division of labor, the labor intensity of workers is low, and the working efficiency is improved. And the assembly efficiency is greatly improved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of electric actuator production, and in particular to a motor pressure-resistant assembly ring line for electric actuator production. BACKGROUND

[0002] An electric actuator is a kind of driving device capable of providing linear or rotary motion, which works by using a certain driving energy and under the action of a certain control signal. The actuator uses liquid, gas, electricity or other energy and converts it into driving action through a motor, a gas cylinder or other devices.

[0003] In the existing electric actuator, the motor assembly step is generally to first test the pressure resistance of the shell and then assemble the motor part. In the prior art, the worker needs to place the shell at the bottom of the high-frequency heater for heating, and then move it to the pressure resistance testing instrument for three-second pressure resistance testing after heating, and finally assemble it. The whole process is relatively complicated, and manual handling of the heated shell has a high safety risk.

[0004] Therefore, in order to improve the assembly efficiency, it is urgent to develop a new assembly production line. CONTENT OF THE INVENTION

[0005] The application aims to provide a motor pressure-resistant assembly ring line for electric actuator production to solve the problems in the background art.

[0006] To achieve the above-mentioned purpose, the application provides a motor pressure-resistant assembly ring line for electric actuator production, which adopts the following technical scheme:

[0007] A motor pressure-resistant assembly ring line for electric actuator production, comprising a workbench, a shell positioning mechanism, a shell heating mechanism and a pressure resistance testing instrument, the shell positioning mechanism comprises a divider, a rotary table and a clamping assembly arranged on the rotary table, the surface of the rotary table is provided with four workstations, and a clamping assembly is arranged in each of the four workstations, the clamping assembly comprises a heat insulation base, an end clamping cylinder and two side clamping cylinders, two positioning rods are fixed on the surface of the heat insulation base, the end clamping cylinder and the two side clamping cylinders are fixed on the rotary table, and heat insulation clamping blocks are fixed at the end of the piston rods of the end clamping cylinder and the side clamping cylinders.

[0008] The shell heating mechanism and the pressure resistance testing instrument are arranged adjacent to each other on the workbench, the shell heating mechanism comprises a lifting cylinder, a lifting table and a high-frequency heater, the lifting cylinder is vertically fixed on the workbench and is used to drive the lifting table to lift, and the high-frequency heater is fixed on the lifting table.

[0009] The rotary table surface is sequentially provided with a feeding station, a heating station, a voltage-withstanding test station and a motor installation station in sequence, the shell heating mechanism is arranged beside the heating station, and the voltage-withstanding tester is arranged beside the voltage-withstanding test station.

[0010] The heat insulation base and the heat insulation clamping block are both made of silicon nitride ceramic material.

[0011] Preferably, in order to facilitate the staff to install the motor, the workbench is also hung with a screw gun at a position corresponding to the motor installation station.

[0012] The lifting platform bottom end is fixed with guide rods, and the workbench is provided with guide holes corresponding to the guide rods.

[0013] Preferably, in order to facilitate the threaded hole on the shell to be inserted on the positioning rod, the top end of the positioning rod is conical.

[0014] In summary, the motor voltage-withstanding assembly ring line for electric actuator production has at least one of the following beneficial technical effects: the motor voltage-withstanding assembly ring line for electric actuator production is provided with a feeding station, a heating station, a voltage-withstanding test station and a motor installation station, a shell heating mechanism is arranged beside the heating station, the shell heating mechanism drives the high-frequency heater to lift through the lifting cylinder, manual carrying of the heated shell is not needed, the four stations have clear division of labor, the labor intensity of the staff is low, and the assembly efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 It is a whole structure schematic diagram of the embodiment of the application.

[0016] Fig. 2 It is a structure schematic diagram for embodying different visual angles in the embodiment of the application.

[0017] Marked 1, workbench; 2, shell positioning mechanism; 21, divider; 22, rotary table; 221, feeding station; 222, heating station; 223, voltage-withstanding test station; 224, motor installation station; 23, heat insulation base; 231, positioning rod; 24, end clamping cylinder; 25, side clamping cylinder; 3, shell heating mechanism; 31, lifting cylinder; 32, lifting platform; 33, high-frequency heater; 4, voltage-withstanding tester. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings Figs. 1-2 The application will be further described in detail.

[0019] The embodiment of the application discloses a motor voltage-withstanding assembly ring line for electric actuator production, which refers to Figs. 1-2, including a workbench 1, a shell positioning mechanism 2, a shell heating mechanism 3 and a pressure resistance tester 4. The shell positioning mechanism 2 comprises a segmenter 21, a rotary table 22 and a clamping assembly arranged on the rotary table 22. The rotary table 22 is provided with four work stations, and each of the four work stations is provided with the clamping assembly. The clamping assembly comprises an insulating base 23, an end clamping cylinder 24 and two side clamping cylinders 25. The insulating base 23 is fixed with two positioning rods 231. The end clamping cylinder 24 and the two side clamping cylinders 25 are fixed on the rotary table 22. The piston rods of the end clamping cylinder 24 and the side clamping cylinders 25 are fixed with insulating clamping blocks. The insulating base 23 and the insulating clamping blocks are made of silicon nitride ceramic material.

[0020] The shell heating mechanism 3 and the pressure resistance tester 4 are arranged adjacent to each other on the workbench 1. The rotary table 22 is sequentially provided with a feeding work station 221, a heating work station 222, a pressure resistance testing work station 223 and a motor installation work station 224. The shell heating mechanism 3 is arranged beside the heating work station 222, and the pressure resistance tester 4 is arranged beside the pressure resistance testing work station 223. The shell heating mechanism 3 comprises a lifting cylinder 31, a lifting table 32 and a high-frequency heater 33. The lifting cylinder 31 is vertically fixed on the workbench 1 and is used to drive the lifting table 32 to lift. The lifting table 32 is fixed with four guide rods at the bottom. The workbench 1 is provided with guide holes corresponding to the positions of the guide rods. The high-frequency heater 33 is fixed on the lifting table 32.

[0021] With reference to Figs. 1-2 , in order to facilitate the staff to install the motor, the workbench 1 is also provided with a screw gun (not shown in the figure) corresponding to the position of the motor installation work station 224.

[0022] With reference to Fig. 2 , in order to facilitate the threaded hole on the shell to be inserted on the positioning rod 231, the top end of the positioning rod 231 is conical.

[0023] The implementation principle of the motor pressure resistance assembly ring line for the production of the electric actuator according to the embodiment of the application is as follows:

[0024] The staff places the shell corresponding to the positioning rod 231 at the feeding work station 221, and the end clamping cylinder 24 and the two side clamping cylinders 25 work to clamp the shell through the insulating clamping blocks. Then, the segmenter 21 drives the rotary table 22 to rotate once. The lifting cylinder 31 in the shell heating mechanism 3 drives the lifting table 32 to descend, so that the heating pipe in the high-frequency heater 33 is placed in the shell, and the shell is heated. After the heating is completed, the lifting cylinder 31 drives the lifting table 32 to reset. The segmenter 21 drives the rotary table 22 to rotate again. The staff tests the pressure resistance of the shell by using the pressure resistance tester 4. After the test is completed, the segmenter 21 rotates again. The staff installs the motor into the shell and tightens the connecting screws. In the whole process, the division of labor is clear, the steps are simple, and the production efficiency is greatly improved.

[0025] The above are all preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: all equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. A motor pressure assembly ring line for electric actuator production, characterized by: Including workbench (1), casing positioning mechanism (2), casing heating mechanism (3) and pressure tester (4), the casing positioning mechanism (2) includes splitter (21), rotary table (22) and clamping assembly arranged on rotary table (22), the rotary table (22) surface is provided with four stations, four the clamping assembly is installed in the work station, the clamping assembly includes heat insulation base (23), end clamping cylinder (24) and two side clamping cylinders (25), the heat insulation base (23) surface is fixed with two positioning rods (231), the end clamping cylinder (24) and two side clamping cylinders (25) are all fixed on rotary table (22), the piston rod end of end clamping cylinder (24) and side clamping cylinder (25) is all fixed with heat insulation clamping block, The casing heating mechanism (3) and pressure tester (4) are adjacent to be arranged on the workbench (1), the casing heating mechanism (3) includes lifting cylinder (31), lifting platform (32) and high-frequency heater (33), the lifting cylinder (31) is vertically fixed on the workbench (1), and is used for driving the lifting platform (32) to lift, the high-frequency heater (33) is fixed on the lifting platform (32).

2. The motor voltage withstand assembly toroid for electric actuator production of claim 1, wherein: The rotary table (22) surface is sequentially provided with feeding station (221), heating station (222), pressure test station (223) and motor installation station (224), the casing heating mechanism (3) is arranged beside the heating station (222), and the pressure tester (4) is arranged beside the pressure test station (223).

3. The motor voltage withstand assembly toroid for electric actuator production of claim 1, wherein: The heat insulation base (23) and heat insulation clamping block are all made of silicon nitride ceramic material.

4. The motor voltage withstand assembly toroid for electric actuator production of claim 2, wherein: The workbench (1) is hung with screw gun on the position corresponding to the motor installation station (224).

5. The motor voltage withstand assembly toroid for electric actuator production of claim 1, wherein: The lifting platform (32) bottom end four corners are fixed with guide rod, and the workbench (1) is provided with guide hole on the position corresponding to the guide rod.

6. The motor voltage withstand assembly toroid for electric actuator production of claim 1, wherein: The top end of positioning rod (231) is conical.