Waterproof and dustproof power supply shell

By optimizing the waterproof and dustproof structure through a dual fixing method of welding and snap-fitting, the problem of numerous and costly components in existing waterproof shells has been solved, achieving the effects of simplified assembly and cost savings.

CN223912720UActive Publication Date: 2026-02-13JIAN IGOR ELECTRIC CO LTD
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Patent Information

Application Number
CN202423235769.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2026-02-13
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing waterproof shell structures are complex, have many parts, low production efficiency, and high material and processing costs.

Method used

The side cover and main housing are fixed by welding and snap-fitting, combined with a sealing structure, reducing the number of parts, and the circuit board is sealed with insulating colloid.

Benefits of technology

It simplifies the assembly process, reduces material and processing costs, and improves waterproof and dustproof performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of power supply structures, in particular to a waterproof and dustproof power supply shell, which comprises a main shell, a side cover, an upper cover and a wire rod, the upper cover is connected with the main shell in a buckling manner, and a sealing structure is arranged at the joint of the wire rod and the side cover; the side cover and the main shell are connected in a clamping mode, the connecting positions of the side cover and the main shell are welded into a whole, and the main shell is internally filled with insulating colloid used for sealing a circuit board. The side cover and the main shell are fixed in a welding and clamping mode, additional parts such as a waterproof rubber mat and a plurality of screws are not needed, the waterproof and dustproof structure is optimized, parts are reduced, assembly is easy, and materials and machining cost are saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to power supply structure technical field, especially a waterproof and dustproof power supply shell. BACKGROUND

[0002] The production operation mode of the commonly used IP65 and above waterproof level power supply is to place the circuit board in the waterproof shell, and the waterproof shell is filled with waterproof silica gel material to completely cover the circuit board. The waterproof shell has the following structural characteristics: a waterproof rubber pad is arranged between the waterproof main shell and the waterproof side cover, a plurality of screws are used to tighten and fix the waterproof main shell and the waterproof side cover from the side, and a waterproof ring is arranged between the waterproof side cover and the waterproof input line (or the waterproof output line) to prevent water or dust from entering through the gap between the combined parts. This waterproof shell has more parts, requires additional waterproof ring, waterproof rubber pad, and a plurality of screws, has a complex operation process, low production efficiency, and high material cost and processing cost of the parts. SUMMARY

[0003] In view of the above defects, the utility model aims to provide a waterproof and dustproof power supply shell, which optimizes the waterproof and dustproof structure, reduces the parts, is easy to assemble, and saves materials and processing cost.

[0004] To achieve this purpose, the utility model adopts the following technical scheme:

[0005] A waterproof and dustproof power supply shell, comprising a main shell, a side cover, an upper cover, and a wire, the left and right ends of the main shell are respectively provided with the side cover, the top end of the main shell is provided with the upper cover, and the wire is installed on the side cover.

[0006] The upper cover and the main shell are connected by buckling, and the connection part of the wire and the side cover is provided with a sealing structure.

[0007] The side cover and the main shell are connected by clamping, and the connection part of the side cover and the main shell is welded into one body, and the inside of the main shell is filled with insulating glue for sealing the circuit board.

[0008] Further, the front and back sides of the inside of the main shell are provided with protrusions, the protrusions are arranged close to the inner bottom surface of the main shell and form a first clamping groove between the inner bottom surface of the main shell.

[0009] The bottom of the side of the side cover facing the main shell is provided with a first clamping block, and the first clamping block and the corresponding first clamping groove are connected by clamping.

[0010] Further, the contact surface of the first clamping block and the protrusion, the contact surface of the first clamping block and the main shell, and the contact surface of the side cover and the main shell are all welded parts.

[0011] Specifically, the first clamping block extends to the middle part of the side cover, and the first clamping block protrudes from the first clamping slot to the middle part of the side cover.

[0012] Further, the convex strip runs through the left and right ends of the main shell, and the convex strip is parallel to the inner bottom surface of the main shell.

[0013] Further, the top of the side cover horizontally extends outward to form a first mounting portion, and the left and right ends of the upper cover each horizontally extend outward to form a second mounting portion, and the first mounting portion and the second mounting portion correspond one by one in the up-down direction.

[0014] The first mounting portion is provided with a second clamping slot which runs through in the up-down direction, and the bottom surface of the second mounting portion is provided with a second clamping block which protrudes downward, and the second clamping block is clamped with the corresponding second clamping slot.

[0015] Further, the front and rear sides of the outer surface of the main shell are each provided with a buckle, and the front and rear sides of the upper cover are each provided with a barb which is adapted to the buckle, and the barb is buckled with the buckle.

[0016] Further, the top of the side cover is provided with a connecting port, the sheath of the wire is formed with a sealing element, the wire is connected with the inside of the main shell through the connecting port, and the sealing element is installed in the connecting port and seals the connecting port.

[0017] Further, the middle part of the sealing element is annularly provided with a sealing groove which is adapted to the connecting port, the sealing groove is embedded with the edge of the connecting port, and the two sides of the sealing groove are respectively formed with a first plugging portion and a second plugging portion.

[0018] The first plugging portion is located on the side of the side cover which faces the main shell, the second plugging portion is located on the other side of the side cover which faces away from the main shell, and the first plugging portion and the second plugging portion tightly plug the connecting port.

[0019] Further, the sealing element is made of elastic insulating material.

[0020] The technical scheme provided by the utility model can have the following beneficial effects:

[0021] The waterproof and dustproof power supply shell is first sealed and installed with the wire and the side cover, then the side cover and the main shell are clamped and welded into an integral whole, then the inside of the main shell is filled with insulating colloid for sealing the circuit board, and finally the upper cover and the main shell are buckled to form a waterproof and dustproof overall structure. Therefore, the side cover and the main shell are fixed by welding and clamping in a double way, without the need for additional waterproof rubber pads, multiple screws and other parts, so that the waterproof and dustproof structure is optimized, the number of parts is reduced, assembly is easy, and material and processing costs are saved. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of a waterproof and dustproof power supply housing according to one embodiment of this utility model.

[0023] Figure 2 Is it like this? Figure 1 The image shown is an exploded view of a waterproof and dustproof power supply casing.

[0024] Figure 3 This is a schematic diagram of the welding of the main housing and side cover in one embodiment of this utility model.

[0025] Figure 4 This is another welding schematic diagram of the main housing and side cover of one embodiment of the present invention.

[0026] Figure 5 This is a schematic diagram of the main housing structure of one embodiment of the present invention.

[0027] Figure 6 This is a schematic diagram of the structure of a sealing element according to one embodiment of the present invention.

[0028] The components include: main housing 1; side cover 2; top cover 3; wire 4; protrusion 11; first slot 111; first block 21; welding part 10; first mounting part 22; second mounting part 31; second slot 23; second block 32; buckle 12; barb 33; sealing element 41; connection port 24; sealing groove 411; first sealing part 412; and second sealing part 413. Detailed Implementation

[0029] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0030] In the description of this utility model, it should be understood that the terms "length", "middle", "upper", "lower", "left", "right", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "assembly," and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] The following is combined with Figures 1 to 6 This invention describes a waterproof and dustproof power supply housing according to an embodiment of the present invention, comprising a main housing 1, side covers 2, a top cover 3, and wires 4. The side covers 2 are respectively installed at the left and right ends of the main housing 1, and the top cover 3 is installed at the top of the main housing 1. The wires 4 are installed on the side covers 2.

[0034] The upper cover 3 and the main housing 1 are fastened together, and a sealing structure is provided at the connection between the wire 4 and the side cover 2;

[0035] The side cover 2 and the main housing 1 are snapped together, and the connection between the side cover 2 and the main housing 1 is welded together. The interior of the main housing 1 is filled with insulating colloid for sealing the circuit board.

[0036] The waterproof and dustproof power supply casing is constructed by first sealing the wire 4 to the side cover 2, then snapping the side cover 2 to the main housing 1 and welding them together. Next, insulating grease for sealing the circuit board is injected into the interior of the main housing 1. Finally, the top cover 3 is fastened to the main housing 1 to form a waterproof and dustproof integrated structure. Thus, the side cover 2 and the main housing 1 are fixed together by both welding and snap-fitting, eliminating the need for additional waterproof gaskets, multiple screws, and other parts. This optimizes the waterproof and dustproof structure, reduces the number of components, facilitates assembly, and saves on material and processing costs.

[0037] Furthermore, such as Figures 3 to 5 As shown, the front and rear sides of the interior of the main housing 1 are provided with protrusions 11. The protrusions 11 are located close to the inner bottom surface of the main housing 1 and form a first groove 111 between them and the inner bottom surface of the main housing 1.

[0038] The side cover 2 has a first locking block 21 at its bottom on the side facing the main housing 1. The first locking block 21 engages with the corresponding first locking groove 111. Thus, during installation, the first locking block 21 of the side cover 2 is inserted into the first locking groove 111 of the main housing 1 to achieve a locking and fixing between the side cover 2 and the main housing 1, facilitating subsequent welding processes.

[0039] Specifically, the contact surfaces of the first locking block 21 and the protrusion 11, the contact surface of the first locking block 21 and the main housing 1, and the contact surface of the side cover 2 and the main housing 1 are all welded parts 10. This forms multiple welded parts 10 between the side cover 2 and the main housing 1, effectively preventing water and dust damage.

[0040] Furthermore, such as Figure 3 As shown, the first locking block 21 extends towards the center of the side cover 2, and the first locking block 21 protrudes from the first locking groove 111 towards the center of the side cover 2. This increases the contact area between the first locking block 21 and the main housing 1, making the locking more secure. During welding, the welding area between the first locking block 21 and the main housing 1 can also be increased, resulting in a more secure weld.

[0041] Specifically, the protrusion 11 extends through both ends of the main housing 1, and the protrusion 11 is parallel to the inner bottom surface of the main housing 1. Thus, the protrusion 11 also serves to support and fix the circuit board, allowing the circuit board to be placed between two protrusions 11.

[0042] In some embodiments, such as Figure 1 , Figure 2 As shown, the top of the side cover 2 extends horizontally outward to form a first mounting part 22, and both the left and right ends of the top cover 3 extend horizontally outward to form a second mounting part 31. The first mounting part 22 and the second mounting part 31 correspond one-to-one vertically.

[0043] The first mounting part 22 has a second slot 23 that extends vertically, and the bottom surface of the second mounting part 31 has a downwardly protruding second locking block 32, which engages with the corresponding second slot 23. Thus, during installation, the second locking block 32 of the upper cover 3 is inserted into the second slot 23 of the side cover 2, achieving a snap-fit ​​fixation between the side cover 2 and the upper cover 3. Assembly is simple and requires no additional parts.

[0044] In other embodiments, such as Figure 5 As shown, the main housing 1 has buckles 12 on both the front and rear sides of its outer surface, and the upper cover 3 has barbs 33 on both the front and rear sides that are adapted to the buckles 12. The barbs 33 and the buckles 12 are engaged. Thus, during installation, the barbs 33 of the upper cover 3 are inserted into the buckles 12 of the main housing 1 to achieve the engagement and fixation of the main housing 1 and the upper cover 3. The assembly is simple and requires no additional parts.

[0045] It should be noted that, as Figure 3 As shown, the top of the side cover 2 has a connection port 24, and the sheath of the wire 4 is formed with a sealing element 41. The wire 4 communicates with the interior of the main housing 1 through the connection port 24, and the sealing element 41 is installed on the connection port 24 and seals the connection port 24.

[0046] The sealing piece 41 seals the connecting port 24, realizes the sealed installation between the wire 4 and the side cover 2, and is integrally formed on the sheath of the wire 4, so that no additional waterproof ring is needed, the parts are reduced, the assembly is easy, and the material and processing costs are saved.

[0047] Further, as shown in the drawings, the middle ring of the sealing piece 41 is provided with a sealing groove 411 matched with the connecting port 24, the sealing groove 411 and the edge of the connecting port 24 are fitted, and the two sides of the sealing groove 411 are respectively formed with a first sealing part 412 and a second sealing part 413. Figure 6

[0048] The first sealing part 412 is located on the side of the side cover 2 facing the main shell 1, the second sealing part 413 is located on the side of the side cover 2 away from the main shell 1, and the first sealing part 412 and the second sealing part 413 tightly seal the connecting port 24.

[0049] Therefore, after sliding into the connecting port 24 through the sealing groove 411 and being fitted with the connecting port 24, the first sealing part 412 and the inner surface of the side cover 2 are tightly abutted, the second sealing part 413 and the outer surface of the side cover 2 are tightly abutted, the connecting port 24 is tightly wrapped, and the sealing performance of the connecting port 24 is better.

[0050] It should be noted that the sealing piece 41 is made of elastic insulation material. Based on the fact that the side cover 2 in contact with the sealing piece 41 needs to be tightly abutted to improve the sealing performance, the sealing piece 41 is preferably made of elastic insulation material, which can be used as a wire sheath and can be tightly abutted by using elasticity, such as silicone, rubber and the like.

[0051] The technical principles of the utility model are described above in combination with specific embodiments. These descriptions are only for explaining the principles of the utility model, and cannot be interpreted as limiting the protection scope of the utility model in any way. Based on the explanations herein, other specific embodiments of the utility model can be conceived by those skilled in the art without creative labor, and these embodiments will all fall within the protection scope of the utility model.​

Claims

1. A waterproof and dustproof power supply shell, comprising a main shell, side covers, an upper cover and a wire, the left and right ends of the main shell are respectively provided with the side covers, the top end of the main shell is provided with the upper cover, and the wire is installed on the side cover, characterized in that: the upper cover and the main shell are connected by buckling, and the connection part of the wire and the side cover is provided with a sealing structure; the side cover and the main shell are connected by clamping, and the connection part of the side cover and the main shell is welded into an integral whole, and the inside of the main shell is filled with insulating glue for sealing the circuit board; the front and back sides of the inside of the main shell are provided with protrusions, the protrusions are arranged close to the inner bottom surface of the main shell and form first clamping grooves between the protrusions and the inner bottom surface of the main shell; the bottom of the side of the side cover facing the main shell is provided with a first clamping block, and the first clamping block is clamped with the corresponding first clamping groove. The contact surface of the first clamping block and the protrusion, the contact surface of the first clamping block and the main shell, and the contact surface of the side cover and the main shell are all welded parts. The first clamping block extends to the middle part of the side cover, and the first clamping block protrudes from the first clamping groove to the middle part of the side cover.

2. The waterproof and dustproof power supply shell according to claim 1, characterized in that: The protrusions penetrate through the left and right ends of the main shell, and the protrusions are parallel to the inner bottom surface of the main shell. The top of the side cover extends horizontally and outwardly to form a first mounting part, the left and right ends of the upper cover both extend horizontally and outwardly to form a second mounting part, and the first mounting part and the second mounting part correspond one by one in an up-down manner.

3. The waterproof and dustproof power supply shell according to claim 2, characterized in that: The first mounting part is provided with a second clamping groove penetrating up and down, the bottom surface of the second mounting part is provided with a second clamping block protruding downward, and the second clamping block is clamped with the corresponding second clamping groove.

4. The waterproof and dustproof power supply shell according to claim 2, characterized in that: The front and back sides of the outer surface of the main shell are both provided with buckles, the front and back sides of the upper cover are both provided with reverse hooks matched with the buckles, and the reverse hooks and the buckles are buckled.

5. The waterproof and dustproof power supply shell according to claim 2, characterized in that: The top of the side cover is provided with a connecting port, the sheath of the wire is formed with a sealing element, the wire communicates with the inside of the main shell through the connecting port, and the sealing element is installed in the connecting port and seals the connecting port.

6. The waterproof and dustproof power supply shell according to claim 1, characterized in that: The middle part of the sealing element is annularly provided with a sealing groove matched with the connecting port, the sealing groove and the edge of the connecting port are embedded, and the two sides of the sealing groove form a first plugging part and a second plugging part respectively. The first plugging part is located on the side of the side cover facing the main shell, the second plugging part is located on the other side of the side cover away from the main shell, and the first plugging part and the second plugging part tightly plug the connecting port.

7. The waterproof and dustproof power supply shell according to claim 1, characterized in that: The sealing element is made of elastic insulating material.

8. The waterproof and dustproof power supply shell according to claim 1, characterized in that: ​ 9. The waterproof and dustproof power supply shell according to claim 8, characterized in that: ​ ​ 10. The waterproof and dustproof power supply shell according to claim 8, characterized in that: ​