Salt mixing device for fermented soya beans

Abstract

The salt mixing device comprises a salt mixing tank, a salt mixing hammering mechanism, a hammering mounting mechanism and a mounting auxiliary mechanism, the salt mixing hammering mechanism comprises a top frame, a connecting frame, a rotating plate, a hydraulic cylinder and a hammering block, and the hammering mounting mechanism comprises a clamping pipe, a clamping rod, a side block, a moving block, a spring pushing frame, an outer pushing ring and an inner pushing ring. The salt mixing and beating mechanism has the advantage that efficient and controllable external beating is achieved. The hydraulic cylinder drives the rotating plate to reciprocate to drive the beating block to precisely beat the salt mixing tank, the problem of material adhesion is effectively solved, the beating mounting mechanism is innovatively characterized in that the beating device is quickly mounted and dismounted, and the maintenance efficiency and the operation flexibility of the equipment are greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a salt mixing technology field, more specifically, it relates to a salt mixing device for douchi. BACKGROUND

[0002] In the existing salt mixing device for douchi, there are a series of technical defects affecting production efficiency and product quality. First of all, the problem of material adhesion in the inner wall of the salt mixing tank is particularly prominent. Due to the special nature of douchi and salt, a sticky layer that is difficult to remove may form on the tank wall during the mixing process, which not only reduces the mixing efficiency, but also may lead to uneven product quality, even causing raw material waste and equipment cleaning difficulty.

[0003] Secondly, the traditional device generally lacks effective external vibration and beating mechanism, and it is difficult to achieve sufficient mixing of douchi and salt by relying on internal stirring alone, especially for mass production, the problem of uneven mixing is more serious, and lack of external vibration and beating not only affects the mixing effect, but also may lead to the formation of dead corners in the tank, further aggravating the problem of material adhesion.

[0004] In addition, the vibration and beating device in the existing device often has the problem of inconvenient installation and disassembly. This design defect seriously affects the maintenance efficiency and production flexibility of the equipment. When the operator needs to adjust the beating position or clean the equipment, a lot of time and effort is often required, which not only reduces the production efficiency, but also increases the labor intensity. SUMMARY

[0005] (I) Technical problems solved

[0006] In view of the problems existing in the prior art, the utility model provides a salt mixing device for douchi to solve the technical problems mentioned in the background art, such as the easy adhesion of materials, the lack of vibration and beating device on the outer wall of the tank, and the inconvenient installation and disassembly of the vibration and beating device.

[0007] (II) Technical solutions

[0008] To achieve the above object, the utility model provides the following technical scheme: A device for mixing salt with black bean sauce, which comprises a salt mixing tank, a salt mixing and beating mechanism, a beating installation mechanism and an installation auxiliary mechanism.

[0009] The installation auxiliary mechanism further comprises an outer rotating rod, a rotating ring, a rotating block, an insertion rod, a tension spring, a fixing ring and a jack, the rotating ring is limitingly and rotatably installed on the outer wall of the clamping pipe, the outer rotating rod is installed on the outer wall of the rotating ring, the rotating block is installed at the bottom end of the rotating ring, the fixing ring is fixedly installed on the outer wall of the clamping pipe, a plurality of groups of jack rings are annularly arranged on the outer wall of the fixing ring, the insertion rod is transversely and slidably installed on the rotating block, the tension spring is installed between one end of the insertion rod and the rotating block, and the tension spring can push the insertion rod to gradually extend into the jack ring, so that the rotating ring and the rotating block are stably locked and rotated.

[0010] The utility model further sets up that the side of the salt mixing tank is provided with a main frame, and the side of the main frame is provided with a mounting rack, the main frame and the mounting rack provide stable support for various components and enhance the overall structural strength.

[0011] The utility model further sets up that the top end of the mounting rack is provided with a driving motor, and the output end of the driving motor is provided with a transmission assembly, the driving motor and the transmission assembly provide a power source and realize automatic stirring.

[0012] The utility model further sets up that the inside of the salt mixing tank is rotatably provided with a stirring shaft, and the stirring shaft is provided with stirring blades, one end of the stirring shaft is connected with the transmission assembly, and the stirring shaft and the stirring blades ensure that the black bean sauce and the salt are uniformly mixed and improve the salt mixing efficiency.

[0013] The utility model further sets up that the bottom end of the salt mixing tank is provided with an output hopper, and the side of the output hopper is transversely and slidably provided with a partition, and the output hopper and the partition facilitate product output.

[0014] The present invention is further configured such that an mounting plate is installed at the top end of the top frame, and a connecting plate is installed at the bottom end of the side wall of the clamping pipe, and the connecting plate is installed on the bottom end face of the mounting plate, thereby enhancing the connection strength between the clamping pipe and the top frame.

[0015] The present invention is further configured such that an eaves plate is installed on the side wall of the salt mixing tank, and one end of the snap-fit ​​rod extends through the eaves plate and the mounting plate to quickly snap-fit ​​with the snap-fit ​​pipe. The eaves plate connection snap-fit ​​structure ensures the stability of the hammering mechanism.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a device for mixing fermented black beans with salt, which has the following beneficial effects:

[0018] This invention features a salt-mixing and pounding mechanism. A hydraulic cylinder drives a rotating plate to reciprocate, which in turn drives the pounding blocks to precisely pound the salt mixing tank, effectively solving the problem of material adhesion. The design of the top frame and connecting frame ensures the stability and force of the pounding action, improving the mixing effect. This external pounding method not only enhances the uniformity of mixing but also reduces the formation of dead corners inside the tank, significantly improving the quality and efficiency of salt mixing.

[0019] This utility model features a hammering installation mechanism, enabling rapid installation and disassembly of the hammering device. The design of the snap-fit ​​rod and snap-fit ​​tube allows the entire hammering mechanism to be easily installed onto the salt mixing tank. The ingenious cooperation of the moving block, push spring frame, outer push ring, and inner push ring ensures the stability and reliability of the snap-fit. This design greatly improves the maintenance efficiency and operational flexibility of the equipment, making it simple and quick to adjust the hammering position or clean the equipment.

[0020] This utility model features an installation auxiliary mechanism that optimizes the installation process of the hammering mechanism. The combination of the rotating ring, rotating block, and insertion rod enables precise adjustment of the hammering mechanism's position. The design of multiple sets of insertion holes and tension springs makes position locking simple and reliable. The design of the outer rotating rod facilitates manual operation and improves the convenience of adjustment. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of the device in the unused state of this utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the salt mixing tank in this utility model;

[0023] Figure 3 This is a schematic diagram of the salt mixing and pounding mechanism in this utility model;

[0024] Figure 4 This is a schematic diagram of the hammering installation mechanism and the installation auxiliary mechanism in this utility model;

[0025] Figure 5 It is the structure schematic view inside the installation mechanism and installation auxiliary mechanism of the utility model.

[0026] In the figure: 1, salt mixing tank;2, top frame;3, connecting frame;4, rotating plate;5, hydraulic cylinder;6, hammering block;7, clamping pipe;8, clamping rod;9, side block;10, moving block;11, push spring frame;12, outer push ring;13, inner push ring;14, outer rotating rod;15, rotating ring;16, rotating block;17, insertion rod;18, tension spring;19, fixed ring;20, insertion hole;21, main frame;22, mounting frame;23, driving motor;24, transmission assembly;25, stirring shaft;26, stirring blade;27, output hopper;28, partition;29, mounting plate;30, connecting plate;31, eaves plate. DETAILED DESCRIPTION

[0027] It should be noted that the embodiments and features in the embodiments in the present application can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.

[0029] In the present application, unless otherwise stated, the orientation such as "up, down" is generally with respect to the direction shown in the drawings, or with respect to the vertical, perpendicular or gravitational direction. Similarly, for the convenience of understanding and description, "left, right" is generally with respect to the left and right shown in the drawings; "inner, outer" refers to the inner and outer relative to the contour of each component itself, but the above orientation words are not used to limit the present application.

[0030] Please refer to Figures 1-5The utility model provides a kind of black bean salt mixing device, including salt mixing tank 1, salt mixing beating mechanism, beating installation mechanism and installation auxiliary mechanism, salt mixing beating mechanism includes top frame 2, connecting frame 3, rotating plate 4, hydraulic cylinder 5 and beating block 6, top frame 2 is arranged in the side of salt mixing tank 1, connecting frame 3 is installed in the bottom end of top frame 2, one end of rotating plate 4 is connected with connecting frame 3 cooperation rotation, beating block 6 is installed in one end of rotating plate 4, the two ends of hydraulic cylinder 5 are respectively connected with connecting frame 3 and rotating plate 4 cooperation rotation, beating installation mechanism includes clamping pipe 7, clamping rod 8, side block 9, moving block 10, push spring frame 11, outer push ring 12 and inner push ring 13, clamping rod 8 can be inserted into the inside of clamping pipe 7, side block 9 is installed in one end of clamping rod 8, moving block 10 is obliquely slidably installed on the inner wall of clamping pipe 7, push spring frame 11 is installed on moving block 10, obliquely sliding moving block 10 makes push spring frame 11 slanting slide, and push spring frame 11 is pressed towards clamping rod 8 and side block 9, outer push ring 12 is directionally slidably installed on the outer wall of clamping pipe 7, and inner push ring 13 is slidably connected with moving block 10, and outer push ring 12 is connected with inner push ring 13 cooperation.

[0031] In the embodiment, when salt mixing beating mechanism needs to operate, hydraulic cylinder 5 drives rotating plate 4 to rotate around connecting frame 3, drives beating block 6 to do reciprocating motion, and beating block 6 continuously beats the outer wall of salt mixing tank 1 in the rotating process, beats down the material adhered to the tank wall, promotes uniform mixing, and top frame 2 and connecting frame 3 provide stable support for the whole mechanism, ensure that beating action is accurate and powerful.

[0032] When beating installation mechanism needs to operate, clamping rod 8 is inserted into the inside of clamping pipe 7, side block 9 is in contact with the inner wall of clamping pipe 7, moving block 10 is obliquely slidably installed on the inner wall of clamping pipe 7, drives push spring frame 11 to move obliquely, push spring frame 11 exerts pressure on clamping rod 8 and side block 9, realizes fixation, outer push ring 12 is slidably installed on the outer wall of clamping pipe 7, is connected with moving block 10 through inner push ring 13, controls the position of moving block 10, realizes the quick installation and disassembly of beating mechanism, and is convenient for adjustment and maintenance.

[0033] When the installation of auxiliary mechanism is needed, the rotating outer rotating rod 14 drives the rotating ring 15 to rotate on the outer wall of the clamping pipe 7, the rotating block 16 moves with the rotating ring 15, drives the insertion rod 17 to move, the tension spring 18 makes the insertion rod 17 tend to insert into the insertion hole 20 on the fixed ring 19, when the insertion rod 17 enters the insertion hole 20, the rotating ring 15 is locked at a specific position, and the step-by-step locking design can accurately adjust the installation position of the beating mechanism, and ensures the stability of clamping.

[0034] Please refer to Figures 1-5 , as a soy sauce mixing device supplement implementation of the salt beating mechanism, beating installation mechanism and installation auxiliary mechanism: the side of the salt mixing tank 1 is provided with a main frame 21, and the side of the main frame 21 is provided with a mounting rack 22, the top end of the mounting rack 22 is provided with a driving motor 23, and the output end of the driving motor 23 is provided with a transmission assembly 24, the inside of the salt mixing tank 1 is rotatably provided with an agitating shaft 25, and the agitating shaft 25 is provided with stirring blades 26, one end of the agitating shaft 25 is connected with the transmission assembly 24, the bottom end of the salt mixing tank 1 is provided with an output hopper 27, and the side of the output hopper 27 is provided with a partition plate 28 which is slidably arranged, the top end of the top rack 2 is provided with a mounting plate 29, and the bottom end of the mounting plate 29 is provided with a connecting plate 30 which is arranged on the bottom end surface of the mounting plate 29, the side wall of the salt mixing tank 1 is provided with an eaves plate 31, and one end of the clamping rod 8 extends through the eaves plate 31 and the mounting plate 29 and is quickly clamped with the clamping pipe 7.

[0035] More specifically, first, the operator installs the salt beating mechanism to the appropriate position through the beating installation mechanism and the installation auxiliary mechanism, starts the driving motor 23, drives the agitating shaft 25 and the stirring blades 26 to rotate through the transmission assembly 24, and preliminarily mixes the soy sauce and salt in the salt mixing tank 1, at the same time, the hydraulic cylinder 5 drives the beating block 6 to reciprocate, beats the materials adhered to the tank wall, and further promotes uniform mixing. After the salt mixing process, the beating mechanism can be adjusted and maintained as needed to achieve the best salt mixing effect. After the salt mixing is completed, the partition plate 28 at the bottom of the output hopper 27 is opened, and the mixed soy sauce and salt mixture is discharged.

[0036] In summary, when the salt beating mechanism is needed to operate, the hydraulic cylinder 5 drives the rotating plate 4 to rotate around the connecting frame 3, drives the beating block 6 to reciprocate, the beating block 6 continuously beats the tank wall in the rotating process, beats the materials adhered to the tank wall, and promotes uniform mixing. The top rack 2 and the connecting frame 3 provide stable support for the whole mechanism, and ensure that the beating action is accurate and powerful.

[0037] When the beating installation mechanism needs to be operated, the clamping rod 8 is inserted into the clamping pipe 7, the side block 9 is in contact with the inner wall of the clamping pipe 7, the moving block 10 is inclinedly slid along the inner wall of the clamping pipe 7, the push spring frame 11 is moved obliquely, the push spring frame 11 exerts pressure on the clamping rod 8 and the side block 9, the outer push ring 12 is slid along the outer wall of the clamping pipe 7, the inner push ring 13 is connected with the moving block 10, the position of the moving block 10 is controlled, the beating mechanism is quickly installed and disassembled, and adjustment and maintenance are facilitated.

[0038] When the auxiliary installation mechanism needs to be operated, the rotating outer rotating rod 14 drives the rotating ring 15 to rotate along the outer wall of the clamping pipe 7, the rotating block 16 moves along with the rotating ring 15, the insertion rod 17 is driven to move, the tension spring 18 makes the insertion rod 17 tend to be inserted into the insertion hole 20 in the fixed ring 19, when the insertion rod 17 enters the insertion hole 20, the rotating ring 15 is locked at a specific position, and the step-by-step locking design can accurately adjust the installation position of the beating mechanism and ensure the stability of clamping.

[0039] Firstly, the operator installs the salt mixing beating mechanism to a suitable position through the beating installation mechanism and the installation auxiliary mechanism, starts the driving motor 23, drives the stirring shaft 25 and the stirring blade 26 to rotate through the transmission assembly 24, preliminarily mixes the fermented soybeans and salt in the salt mixing tank 1, simultaneously, the hydraulic cylinder 5 drives the beating block 6 to reciprocate, beats the materials adhered to the tank wall down, and further promotes uniform mixing. After the salt mixing process, the beating mechanism can be adjusted and maintained as required to achieve the best salt mixing effect. After the salt mixing is completed, the baffle 28 at the bottom of the output hopper 27 is opened, and the mixed fermented soybeans and salt are discharged.

[0040] In all the schemes mentioned above, the connection between two components can be selected according to actual conditions, such as welding, bolt and nut cooperation connection, bolt or screw connection or other known connection modes, which will not be described one by one. In the above, when the fixed connection is involved, welding is preferably considered, although the embodiments of the utility model have been shown and described, those skilled in the art can understand that the embodiments can be variously changed, modified, replaced and modified without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A device for mixing salt with fermented black beans, comprising a salt mixing tank (1), a salt mixing and pounding mechanism, a pounding installation mechanism, and an installation auxiliary mechanism, characterized in that: The salt mixing and pounding mechanism includes a top frame (2), a connecting frame (3), a rotating plate (4), a hydraulic cylinder (5), and a pounding block (6). The top frame (2) is located on the side of the salt mixing tank (1), the connecting frame (3) is installed at the bottom of the top frame (2), one end of the rotating plate (4) is rotatably connected to the connecting frame (3), the pounding block (6) is installed at one end of the rotating plate (4), and both ends of the hydraulic cylinder (5) are rotatably connected to the connecting frame (3) and the rotating plate (4) respectively. The pounding installation mechanism includes a clamping pipe (7), a clamping rod (8), a side block (9), a moving block (10), and a push spring. The frame (11), outer push ring (12) and inner push ring (13) are arranged in a bracket (11), an outer push ring (12) and an inner push ring (13). The snap-fit ​​rod (8) can extend into the inside of the snap-fit ​​tube (7). The side block (9) is installed at one end of the snap-fit ​​rod (8). The moving block (10) is obliquely slidably installed on the inner wall of the snap-fit ​​tube (7). The push spring frame (11) is installed on the moving block (10). The obliquely slidable moving block (10) causes the push spring frame (11) to slide obliquely. The outer push ring (12) is directionally slidably installed on the outer wall of the snap-fit ​​tube (7). The inner push ring (13) is slidably connected with the moving block (10). The outer push ring (12) is slidably connected with the inner push ring (13).

2. The device for mixing fermented black beans with salt according to claim 1, characterized in that: The installation auxiliary mechanism includes an outer rotating rod (14), a rotating ring (15), a rotating block (16), an insertion rod (17), a tension spring (18), a fixing ring (19), and insertion holes (20). The rotating ring (15) is rotatably mounted on the outer wall of the clamping tube (7). The outer rotating rod (14) is mounted on the outer wall of the rotating ring (15). The rotating block (16) is mounted on the bottom end of the rotating ring (15). The fixing ring (19) is fixedly mounted on the outer wall of the clamping tube (7). Multiple sets of insertion holes (20) are arranged in a ring on the outer wall of the fixing ring (19). The insertion rod (17) is slidably mounted on the rotating block (16). The tension spring (18) is mounted between one end of the insertion rod (17) and the rotating block (16).

3. The device for mixing fermented black beans with salt according to claim 1, characterized in that: The salt mixing tank (1) is provided with a main frame (21) on its side, and a mounting bracket (22) is provided on the side of the main frame (21).

4. The device for mixing fermented black beans with salt according to claim 3, characterized in that: A drive motor (23) is installed at the top end of the mounting bracket (22), and a transmission assembly (24) is installed at the output end of the drive motor (23).

5. The device for mixing fermented black beans with salt according to claim 4, characterized in that: The salt mixing tank (1) is internally supported and rotatably mounted with an agitator shaft (25), and an agitator blade (26) is mounted on the agitator shaft (25). One end of the agitator shaft (25) is connected to the transmission assembly (24).

6. The device for mixing fermented black beans with salt according to claim 1, characterized in that: The bottom end of the salt mixing tank (1) is provided with an output hopper (27), and a partition (28) is slidably installed on the side of the output hopper (27).

7. The device for mixing fermented black beans with salt according to claim 1, characterized in that: The top end of the top frame (2) is provided with an installation plate (29), and the bottom end of the side wall of the clamping pipe (7) is provided with a connecting plate (30), and the connecting plate (30) is installed on the bottom end face of the installation plate (29).

8. The device for mixing fermented black beans with salt according to claim 7, characterized in that: The side wall of the salt mixing tank (1) is equipped with an eaves plate (31), and one end of the snap-fit ​​rod (8) extends through the eaves plate (31) and the mounting plate (29) to quickly snap-fit ​​with the snap-fit ​​pipe (7).

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