Modularized waste gas treatment device for polyimide film production line
The modularly designed waste gas treatment device for polyimide film production lines solves the problem of equipment downtime for component replacement in existing technologies, enabling rapid replacement and position adjustment, thereby improving equipment efficiency and reducing maintenance costs.
Patent Information
- Application Number
- CN202520335048.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-02-28
AI Technical Summary
Existing polyimide film production line exhaust gas treatment devices require shutdown and parts replacement when the system malfunctions, resulting in low equipment efficiency and high costs.
The modular design allows for quick replacement and position adjustment of the exhaust gas treatment module through a combination of rectangular mounting brackets and exhaust gas treatment modules. Hollow connectors and telescopic pipes ensure seamless connection, avoiding downtime for maintenance.
It enables rapid replacement and position adjustment of the exhaust gas treatment module, improving equipment operating efficiency and reducing downtime and maintenance costs.
Smart Images

Figure CN223915101U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of waste gas treatment equipment for polyimide film production, specifically relating to a modular waste gas treatment device for a polyimide film production line. Background Technology
[0002] The production of polyimide film generates a large amount of waste gas. Therefore, waste gas treatment equipment is needed to treat the waste gas and prevent it from being directly emitted.
[0003] Existing waste gas treatment devices consist of a pretreatment system, a catalytic reaction system, a heat recovery system, and a control system. All of these components are integrated into the exhaust pipe. If one of these systems fails, the equipment needs to be shut down, and the damaged component needs to be removed and replaced before the equipment can be used normally. This is inefficient, time-consuming, and greatly increases the cost of equipment production. Utility Model Content
[0004] The purpose of this invention is to provide a modular waste gas treatment device for a polyimide film production line to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a modular exhaust gas treatment device for a polyimide film production line, comprising: a spray tower, an exhaust gas treatment component, and an axial flow fan connected in series via an exhaust pipe. The exhaust gas treatment component includes a rectangular shell, a rectangular mounting frame, and two exhaust gas treatment modules connected in series on the exhaust pipe. The rectangular mounting frame is movably installed through the rectangular shell, and the two exhaust gas treatment modules are respectively installed through the rectangular mounting frame along the gas flow direction. When the rectangular mounting frame moves, the two exhaust gas treatment modules move into the interior of the rectangular shell.
[0006] Preferably, the rectangular housing also has openings through both sides for the rectangular mounting bracket to pass through. Each opening has two hollow connectors that are respectively connected to the exhaust pipe on the same side. When the two hollow connectors are respectively connected to the two ends of one of the exhaust gas treatment modules, the exhaust gas treatment module is connected in series in the exhaust pipe.
[0007] Preferably, each of the two hollow connectors has a telescopic pipe connected to the exhaust pipe at one of its opposite ends.
[0008] Preferably, the telescopic tube is fitted with a spring that abuts against the rectangular shell and the hollow connector, the spring being used to elastically press the hollow connector onto the exhaust gas treatment module.
[0009] Preferably, the rectangular mounting bracket is further provided with two through holes, the two exhaust gas treatment modules are respectively installed in the two through holes, and the two hollow connectors abut against the two ends of the through holes at the coaxial center.
[0010] Preferably, each of the exhaust gas treatment modules has an external mounting flange at one end for installation. The external opening of the through hole has a mounting groove for accommodating the mounting flange. The mounting groove has multiple threaded holes arranged in a circular array. Each threaded hole has a fixing bolt for connecting the mounting flange and the rectangular mounting bracket.
[0011] Compared with the prior art, this utility model has the following advantages:
[0012] (1) By adding a rectangular mounting frame and two exhaust gas treatment modules, the present invention allows one of the exhaust gas treatment modules to be moved and replaced when the rectangular mounting frame is pushed, thus enabling the equipment to quickly replace the exhaust gas treatment module without stopping the machine.
[0013] (2) The present invention facilitates the movement of the rectangular mounting bracket on the rectangular shell by adding an opening and two through holes, thereby facilitating the position adjustment of the two exhaust gas treatment modules.
[0014] (3) The present invention uses a telescopic tube to extend and retract the hollow connector to the exhaust gas treatment module, which facilitates the connection of the hollow connector to the exhaust gas treatment module. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a top view of the rectangular housing and rectangular mounting bracket of this utility model;
[0017] Figure 3 This is a cross-sectional view of the waste gas treatment component of this utility model;
[0018] Figure 4 This is a front view of the rectangular mounting bracket and through hole of this utility model;
[0019] Figure 5 This is a front view of the waste gas treatment module of this utility model;
[0020] In the diagram: 1. Spray tower; 2. Exhaust pipe; 3. Axial flow fan; 4. Rectangular shell; 5. Opening; 6. Rectangular mounting bracket; 7. Spring; 8. Telescopic pipe; 9. Hollow connector; 10. Mounting groove; 11. Mounting flange; 12. Fixing bolt; 13. Threaded hole; 14. Waste gas treatment module; 15. Through hole. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] refer to Figure 1-3 As shown, the present invention provides a modular exhaust gas treatment device for a polyimide film production line, comprising: a spray tower 1, an exhaust gas treatment component, and an axial flow fan 3 connected in series via an exhaust pipe 2. The exhaust gas treatment component includes a rectangular shell 4, a rectangular mounting frame 6, and two exhaust gas treatment modules 14 connected in series on the exhaust pipe 2. The rectangular mounting frame 6 is movably installed through the rectangular shell 4, and the two exhaust gas treatment modules 14 are respectively installed through the rectangular mounting frame 6 along the gas flow direction. When the rectangular mounting frame 6 moves, the two exhaust gas treatment modules 14 move into the interior of the rectangular shell 4 respectively.
[0023] Combination Figure 1 and Figure 3 As shown, the rectangular housing 4 also has openings 5 through both sides for the rectangular mounting bracket 6 to pass through. The openings 5 are provided with two hollow connectors 9 that are respectively connected to the exhaust pipe 2 on the same side. When the two hollow connectors 9 are respectively connected to the two ends of one of the exhaust gas treatment modules 14, the exhaust gas treatment module 14 is connected in series in the exhaust pipe 2.
[0024] As described above, when using the exhaust pipe 2, spray tower 1, waste gas treatment component and axial flow fan 3 provided by this utility model, the axial flow fan 3 is started, and the waste gas enters the spray tower 1 and waste gas treatment component sequentially through the exhaust pipe 2. During this process, the waste gas is treated by a waste gas treatment module 14 on the rectangular mounting frame 6. When this waste gas treatment module 14 is damaged, it is pushed on one side of the rectangular mounting frame 6 to allow the spare waste gas treatment module 14 to enter the rectangular housing 4. At this time, the waste gas treatment module 14 in the rectangular housing 4 is pushed out. The waste gas treatment module 14 in the rectangular housing 4 is connected in series in the exhaust pipe 2 through two hollow connectors 9. At this time, the waste gas treatment module 14 outside the rectangular housing 4 can be replaced and repaired, allowing the waste gas treatment module 14 to be replaced after the equipment is shut down or after a short shutdown.
[0025] Furthermore, to facilitate the docking of the hollow connector 9 with the exhaust gas treatment module 14, refer to... Figure 3As shown, each of the two hollow connectors 9 has a telescopic pipe 8 connected to the exhaust pipe 2 at one of its opposite ends. The telescopic pipe 8 allows the hollow connector 9 to approach the exhaust gas treatment module 14, thus facilitating the docking of the hollow connector 9 with the exhaust gas treatment module 14. During this process, the telescopic pipe 8 prevents the exhaust pipe 2 from detaching from the hollow connector 9.
[0026] Furthermore, in order to improve the stability of the connection between the hollow connector 9 and the exhaust gas treatment module 14, refer to Figure 3 As shown, a spring 7 is fitted around the telescopic tube 8, abutting against the rectangular housing 4 and the hollow connector 9. The spring 7 is used to elastically press the hollow connector 9 against the exhaust gas treatment module 14. When the exhaust gas treatment module 14 is inside the rectangular housing 4, the hollow connector 9 automatically and elastically abuts against the exhaust gas treatment module 14 by the elastic force of the spring 7, which can prevent leakage at the gap between the hollow connector 9 and the exhaust gas treatment module 14.
[0027] In this utility model, combined with Figure 3-4 As shown, the rectangular mounting bracket 6 of this embodiment is also provided with two through holes 15, and two exhaust gas treatment modules 14 are respectively installed in the two through holes 15, and two hollow connectors 9 respectively abut against the two ends of the through holes 15 at the coaxial center.
[0028] Combination Figure 3-5 As shown, each exhaust gas treatment module 14 has an external mounting flange 11 for installation at one end. The external part of the through hole 15 has a mounting groove 10 to accommodate the mounting flange 11. The mounting groove 10 has multiple threaded holes 13 arranged in a ring array. Each threaded hole 13 has a fixing bolt 12 for connecting the mounting flange 11 and the rectangular mounting bracket 6.
[0029] As described above, by using the through hole 15 provided by this utility model, the exhaust gas treatment module 14 can be easily installed through the rectangular mounting bracket 6. In this process, the exhaust gas treatment module 14 is detachably installed in the through hole 15 through the mounting groove 10, multiple threaded holes 13, fixing bolts 12 and mounting flange 11, which facilitates the disassembly and replacement of the exhaust gas treatment module 14 on the rectangular mounting bracket 6 in the future.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A polyimide film production line modular exhaust gas treatment device, characterized by, Include: Through the exhaust pipe (2) in series spray tower (1), exhaust treatment components and axial flow fan (3), the exhaust treatment components include rectangular shell (4) in series on exhaust pipe (2), rectangular mounting bracket (6) and two exhaust treatment modules (14), the rectangular mounting bracket (6) is installed on the rectangular shell (4) through the activity, two exhaust treatment modules (14) are installed on the rectangular mounting bracket (6) through the activity along the gas flow direction respectively, when the rectangular mounting bracket (6) moves, let two exhaust treatment modules (14) move to the inside of rectangular shell (4) respectively.
2. The polyimide film production line modular exhaust treatment device of claim 1, wherein: Two sides of the rectangular shell (4) are also penetrated by openings (5) for the passage of rectangular mounting bracket (6), the openings (5) are provided with two hollow butt joints (9) respectively communicating with the same side exhaust pipe (2), when the two hollow butt joints (9) are respectively butt jointed at both ends of one of the exhaust treatment modules (14), the exhaust treatment module (14) is connected in series in the exhaust pipe (2).
3. The polyimide film production line modularized exhaust gas treatment apparatus according to claim 2, characterized by: The end of the two hollow butt joints (9) away from each other is provided with a telescopic pipe (8) communicating with the exhaust pipe (2).
4. The polyimide film production line modular exhaust treatment apparatus of claim 3, wherein: The outside of the telescopic pipe (8) is provided with a spring (7) abutting on the rectangular shell (4) and the hollow butt joint (9), and the spring (7) is used for elastically pressing the hollow butt joint (9) on the exhaust treatment module (14).
5. The polyimide film production line modular exhaust treatment apparatus of claim 2, wherein: The rectangular mounting bracket (6) is also provided with two through holes (15) penetratingly.
6. The polyimide film production line modular exhaust treatment apparatus of claim 5, wherein: The two hollow butt joints (9) are respectively abutted at both ends of the through hole (15) at the same axial center.
7. The polyimide film production line modular exhaust treatment apparatus of claim 5, wherein: The outside of one end of each exhaust treatment module (14) is provided with a mounting flange (11) for mounting, and the outside of the through hole (15) is provided with a mounting groove (10) accommodating the mounting flange (11).
8. The polyimide film production line modular exhaust treatment apparatus of claim 7, wherein: A plurality of threaded holes (13) are arranged in annular array in the mounting groove (10).
9. The polyimide film production line modular exhaust treatment apparatus of claim 8, wherein: Each threaded hole (13) is provided with a fixing bolt (12) connecting the mounting flange (11) and the rectangular mounting bracket (6).