Reactive dye stirring mixer

Abstract

The utility model belongs to the technical field of mixing machines, and particularly relates to a reactive dye stirring and mixing machine which comprises an equipment body and a supporting frame, the equipment body is fixedly installed at the top of the supporting frame, and a double-helix stirring assembly is installed in the equipment body. Quantitative feeding is achieved through the quantitative feeding assembly before reactive dyes are mixed and stirred, the situation that the mixing proportion of all components of the reactive dyes is wrong is avoided, the mixing machine can complete quantitative feeding on the equipment body, the production efficiency of the reactive dyes is improved, and after the reactive dyes are stirred, the reactive dyes can be fed into the equipment body through the quantitative feeding assembly. The cleaning assembly directly sprays water to the interior of the equipment body for cleaning, and the cleaning assembly is provided with the protection mechanism on the fixed box, so that when the mixing machine performs stirring work, the protection mechanism protects the spray head, and dust is prevented from entering the spray head to block the spray head.

Description

Technical Field

[0001] This utility model relates to the field of mixing technology, specifically to an active dye stirring and mixing machine. Background Technology

[0002] Reactive dyes are primarily used for dyeing and printing textiles made from cellulosic fibers (such as cotton, linen, and synthetic fibers) and protein fibers (such as wool and silk). They achieve strong colorfastness by forming covalent bonds with the fibers. They are widely used in textile dyeing and printing processes and can also be used for home dyeing. Reactive dyes typically exist as fine colored powders, are easily soluble in water, forming a uniform dye bath that provides vibrant and long-lasting color. In the production process of reactive dyes, mixing various chemical components using a mixer is a crucial step.

[0003] Chinese patent (authorization announcement number: CN 216498701 U, authorization announcement date: 2022.05.13) proposes a conical double helix mixer for producing reactive dyes. By setting up a feeding device, it is convenient to feed the equipment. At present, most mixers have open feed ports, which are prone to dust entering the equipment during use. This reduces the possibility of material deterioration due to dust, thereby reducing the economic losses of users and facilitating the normal use of the equipment.

[0004] The aforementioned conical double-helix mixer cannot quickly and quantitatively feed reactive dyes before mixing, which reduces the production efficiency of the mixer. Furthermore, the mixer cannot quickly clean its interior after completing the mixing process, which reduces its practicality. To enable the mixer to quickly and quantitatively feed and clean its interior, we propose a reactive dye stirring mixer. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a reactive dye mixing machine. Before mixing the reactive dyes, a quantitative feeding component is used to achieve quantitative feeding, avoiding errors in the mixing ratio of the various components of the reactive dyes. Furthermore, the quantitative feeding can be completed within the machine body, improving the production efficiency of reactive dyes. After the reactive dyes are mixed, a cleaning component directly sprays water inside the machine body for cleaning, thus solving the problems mentioned earlier.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an active dye mixing machine, comprising a main body and a support frame. The main body is fixedly installed on the top of the support frame. A double-helix mixing assembly is installed inside the main body. A metering feeding assembly is installed on both the front and rear sides of the top of the main body. A cleaning assembly is installed on the top side inside the main body. A discharge cylinder is fixedly connected to the bottom of the main body. Discharge ports are provided on both the left and right sides of the discharge cylinder. A discharge valve is provided on the discharge port, and an anti-clogging assembly is installed on the discharge cylinder. The cleaning assembly includes a fixed box, which is fixedly connected to the top side inside the main body. An annular water pipe is installed inside the fixed box. Several nozzles are fixedly connected to the bottom side of the annular water pipe, and the nozzles extend out of the bottom side of the fixed box. A water inlet pipe is fixedly connected to the top right side of the annular water pipe, and the water inlet pipe extends out of the top of the main body. A protective mechanism is also installed on the fixed box.

[0007] Preferably, the protective mechanism includes an annular slide rail, which is fixedly connected to the outside of the fixed box. An annular slide plate is slidably connected to the annular slide rail. A sliding rod is fixedly connected to the top right side of the annular slide plate. A sliding groove is opened on the top right side of the device body. The sliding rod is slidably connected to the sliding groove. Several protective plates are fixedly connected to the bottom side of the annular slide plate, and the protective plates are positioned directly below the nozzle.

[0008] Preferably, the double-helix stirring assembly includes a drive motor 1, which is fixedly installed on the top of the equipment body. The output shaft of the drive motor 1 passes through the top of the equipment body and is fixedly connected to a rotating rod 1. An installation box is provided inside the equipment body. The bottom end of the rotating rod 1 rotatably extends into the installation box and is fixedly connected to a bevel gear 1. Rotating rods 3 are rotatably installed on both the left and right sides of the installation box. Bevel gears 3 are fixedly connected to the ends of the two sets of rotating rods 3 near the rotating rod 1. Both sets of bevel gears 3 mesh with bevel gears 1. A spiral stirring rod 2 and a spiral stirring rod 1 are respectively rotatably inserted through the left and right parts of the installation box. Bevel gears 4 are fixedly sleeved at the top ends of both spiral stirring rods 1 and spiral stirring rod 2. Bevel gears 2 are fixedly sleeved at the ends of the two sets of rotating rods 3 away from the rotating rod 1. Bevel gears 2 and 4 mesh with each other.

[0009] Preferably, the quantitative feeding component includes a hopper, with feeding ports on both the front and rear sides of the top of the equipment body. A feeding cylinder is fixedly connected to the bottom of the hopper, and the feeding cylinder is inserted into the feeding port. Support plates are provided on both the left and right sides of the bottom of the hopper, and the support plates are fixedly connected to the top of the equipment body. Two sets of limiting rods are fixedly connected to both the left and right sides of the bottom of the hopper, and the limiting rods slide through the support plates. A weighing sensor is provided between the support plate and the hopper, and a feeding switch mechanism is installed inside the feeding cylinder.

[0010] Preferably, the feeding switch mechanism includes a drive motor three, which is fixedly installed on the right side of the feeding cylinder. A rotating rod two is rotatably connected between the left and right sides of the feeding cylinder. Two sets of baffles are fixedly connected to the outer surface of the rotating rod two. The right end of the rotating rod two is fixedly connected to the output shaft end of the drive motor three.

[0011] Preferably, the anti-clogging component includes a second drive motor, which is fixedly installed at the bottom of the discharge cylinder. The output shaft of the second drive motor passes through the bottom of the discharge cylinder and is fixedly connected to a third spiral stirring rod.

[0012] Preferably, a display screen is provided on the right outer surface of the material bin.

[0013] This invention provides a reactive dye mixing machine. Compared with the prior art, it has the following advantages:

[0014] 1. This reactive dye mixing machine achieves quantitative feeding through a quantitative feeding component before the reactive dye is mixed and stirred, avoiding errors in the mixing ratio of the components of the reactive dye, and enabling the mixing machine to complete quantitative feeding on the main body of the equipment, thereby improving the production efficiency of reactive dyes.

[0015] 2. In this reactive dye mixing machine, after the reactive dye has been mixed, the inside of the equipment body is directly sprayed with water for cleaning by a cleaning component. The cleaning component is equipped with a protective mechanism on the fixed box to protect the nozzle during the mixing operation and prevent dust from entering and clogging it. Attached Figure Description

[0016] Figure 1 This is a front view structural diagram of the main body of this utility model;

[0017] Figure 2 This is a schematic diagram of the top structure of the device body of this utility model;

[0018] Figure 3 This is a schematic diagram of the front cross-sectional structure of the main body of this utility model;

[0019] Figure 4 This is a schematic diagram of the left-side cross-sectional structure of the main body of this utility model;

[0020] Figure 5 This utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle;

[0021] Figure 6 This utility model Figure 3 Enlarged schematic diagram of the structure at point B;

[0022] Figure 7This utility model Figure 4 Enlarged schematic diagram of the structure at point C.

[0023] In the diagram: 1. Equipment body; 2. Support frame; 3. Material bin; 4. Support plate; 5. Display screen; 6. Drive motor one; 7. Feed inlet; 8. Discharge cylinder; 9. Discharge port; 10. Discharge valve; 11. Rotating rod one; 12. Bevel gear one; 13. Bevel gear two; 14. Mounting box; 15. Spiral stirring rod one; 16. Spiral stirring rod two; 17. Bevel gear three; 18. Drive motor two; 19. Spiral stirring rod three; 20. Weighing sensor; 21. Limiting rod; 22. Feed cylinder; 23. Drive motor three; 24. Rotating rod two; 25. Baffle plate; 26. Water inlet pipe; 27. Sliding groove; 28. Sliding rod; 29. ​​Fixing box; 30. Annular water pipe; 31. Annular slide rail; 32. Annular sliding plate; 33. Protective plate; 34. Nozzle; 35. Rotating rod three; 36. Bevel gear four. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-7 This utility model provides a technical solution: an active dye mixing machine, including a device body 1 and a support frame 2. The device body 1 is fixedly installed on the top of the support frame 2. A double spiral stirring assembly is installed inside the device body 1. A quantitative feeding assembly is installed on the front and rear sides of the top of the device body 1. A cleaning assembly is installed on the top side inside the device body 1. A discharge cylinder 8 is fixedly connected to the bottom of the device body 1. A discharge port 9 is opened on the left and right sides of the discharge cylinder 8. A discharge valve 10 is provided on the discharge port 9, and an anti-clogging assembly is installed on the discharge cylinder 8.

[0026] Before mixing the components of the reactive dye, the mixer feeds the dye in a quantitative manner through quantitative feeding components installed on the front and rear sides of the top of the equipment body 1. The reactive dye components are thoroughly stirred by the double spiral stirring component installed inside the equipment body 1. After stirring, the reactive dye is discharged from the discharge ports 9 on both the left and right sides of the discharge cylinder 8. The discharge port 9 is controlled by the discharge valve 10. An anti-clogging component is installed on the discharge cylinder 8 to prevent discharge blockage. After discharge, the inside of the equipment body 1 is cleaned by a cleaning component installed on the top side of the inside of the equipment body 1.

[0027] The cleaning component includes a fixing box 29, which is fixedly connected to the top side of the inside of the equipment body 1. An annular water pipe 30 is provided inside the fixing box 29. Several nozzles 34 are fixedly connected to the bottom side of the annular water pipe 30, and the nozzles 34 extend out of the bottom side of the fixing box 29. A water inlet pipe 26 is fixedly connected to the top right side of the annular water pipe 30, and the water inlet pipe 26 extends out of the top of the equipment body 1. A protective mechanism is also installed on the fixing box 29.

[0028] The protective mechanism includes an annular slide rail 31, which is fixedly connected to the outside of the fixed box 29. An annular slide plate 32 is slidably connected to the annular slide rail 31. A sliding rod 28 is fixedly connected to the top right side of the annular slide plate 32. A sliding groove 27 is opened on the top right side of the equipment body 1. The sliding rod 28 is slidably connected to the sliding groove 27. Several protective plates 33 are fixedly connected to the bottom side of the annular slide plate 32, and the protective plates 33 are located directly below the nozzle 34.

[0029] When the cleaning component is in use, the operator pulls the sliding rod 28, causing the sliding rod 28 to slide on the sliding groove 27, thereby driving the annular slide plate 32 to slide on the annular slide rail 31. This causes the protective plates 33 fixedly connected to the bottom of the annular slide plate 32 to no longer cover the nozzles 34. At this time, cleaning water is introduced through the water inlet pipe 26, and the cleaning water enters the annular water pipe 30. The cleaning water is then sprayed out through the several nozzles 34 fixedly connected to the bottom of the annular water pipe 30 to clean the inside of the equipment body 1.

[0030] The double-helix stirring assembly includes a drive motor 6, which is fixedly installed on the top of the equipment body 1. The output shaft of the drive motor 6 passes through the top of the equipment body 1 and is fixedly connected to a rotating rod 11. An installation box 14 is provided inside the equipment body 1. The bottom end of the rotating rod 11 rotates into the interior of the installation box 14 and is fixedly connected to a bevel gear 12. Rotating rods 35 are rotatably installed on both the left and right sides of the interior of the installation box 14. Bevel gears 37 are fixedly connected to the ends of the two sets of rotating rods 35 near the rotating rod 11. Both sets of bevel gears 37 mesh with bevel gears 12. Spiral stirring rods 2 16 and 15 are rotatably inserted through the left and right parts of the installation box 14, respectively. Bevel gears 4 36 are fixedly sleeved at the top ends of the spiral stirring rods 15 and 2 16. Bevel gears 2 13 are fixedly sleeved at the ends of the two sets of rotating rods 35 away from the rotating rod 11. Bevel gears 2 13 mesh with bevel gears 4 36.

[0031] When the double helix stirring assembly is in use, the drive motor 6 rotates the rotating rod 11, which in turn rotates the bevel gear 12 at the bottom of the rotating rod 11, thereby rotating the two sets of bevel gears 17, so that the two sets of rotating rods 35 rotate synchronously. Since the other ends of the two sets of rotating rods 35 are fixedly sleeved with bevel gears 13, they mesh with the two sets of bevel gears 36 fixedly sleeved at the top of the spiral stirring rods 15 and 16, respectively. Thus, the spiral stirring rods 15 and 16 rotate to fully stir and mix the reactive dye in the equipment body 1.

[0032] The quantitative feeding assembly includes a material bin 3. The top and front sides of the equipment body 1 are provided with feeding ports 7. The bottom of the material bin 3 is fixedly connected to a feeding cylinder 22, which is inserted into the feeding port 7. The bottom left and right sides of the material bin 3 are provided with support plates 4, which are fixedly connected to the top of the equipment body 1. The bottom left and right sides of the material bin 3 are fixedly connected with two sets of limit rods 21, which slide through the support plates 4. A weighing sensor 20 is provided between the support plates 4 and the material bin 3. The feeding cylinder 22 is equipped with a feeding switch mechanism.

[0033] The feeding switch mechanism includes a drive motor 23, which is fixedly installed on the right side of the feeding cylinder 22. A rotating rod 24 is rotatably connected between the left and right sides of the feeding cylinder 22. Two sets of baffle plates 25 are fixedly connected to the outer surface of the rotating rod 24. The right end of the rotating rod 24 is fixedly connected to the output shaft end of the drive motor 23.

[0034] When using the quantitative feeding assembly, each component of the reactive dye is placed into the feed hopper 3 in turn. When a component is placed into the feed hopper 3, the weighing sensor 20 set between the support plate 4 and the feed hopper 3 weighs the component in the feed hopper 3. When the component reaches the target weight, the drive motor 23 on the feed cylinder 22 rotates the rotating rod 24, so that the two sets of baffles 25 are vertical and no longer block the material, thereby completing the quantitative feeding of the component.

[0035] The anti-clogging component includes a second drive motor 18, which is fixedly installed at the bottom of the discharge cylinder 8. The output shaft of the second drive motor 18 passes through the bottom of the discharge cylinder 8 and is fixedly connected to a third spiral stirring rod 19.

[0036] When the anti-clogging component is in use, when the mixer finishes mixing and discharging, the drive motor 218 rotates the spiral stirring rod 319 to stir the reactive dye accumulated on the bottom side of the equipment body 1, so as to avoid clogging during discharge.

[0037] A display screen 5 is installed on the right outer surface of the material bin 3 to display the real-time weight inside the material bin 3.

[0038] Working principle: Before mixing the components of the reactive dye, the mixer sequentially places each component into the feed hopper 3. When a component is placed into the feed hopper 3, a weighing sensor 20, located between the support plate 4 and the feed hopper 3, weighs the component. Once the component reaches the target weight, the drive motor 23 on the feed cylinder 22 rotates the rotating rod 24, causing the two sets of baffles 25 to become vertical and no longer obstruct the material, thus completing the quantitative feeding of that component. After all components have been fed, the mixer... The drive motor 6 rotates the rotating rod 11, which in turn rotates the bevel gear 12 at the bottom of the rotating rod 11, and then rotates the two sets of bevel gears 17, so that the two sets of rotating rods 35 rotate synchronously. Since the other ends of the two sets of rotating rods 35 are fixedly sleeved with bevel gears 13, they mesh with the two sets of bevel gears 36 fixedly sleeved at the top of the spiral stirring rods 15 and 16, respectively. Thus, the spiral stirring rods 15 and 16 rotate to fully stir and mix the reactive dye in the equipment body 1.

[0039] After mixing is completed, the reactive dye is discharged from the discharge ports 9 on both the left and right sides of the discharge cylinder 8. The discharge port 9 is opened and closed by the discharge valve 10. In order to avoid blockage during discharge, the spiral stirring rod 19 is rotated by the drive motor 2 18 to stir the reactive dye accumulated on the bottom side of the equipment body 1.

[0040] After the mixer finishes discharging, the operator pulls the sliding rod 28, causing it to slide on the sliding groove 27. This causes the annular slide plate 32 to slide on the annular slide rail 31, thus preventing the protective plates 33 fixedly connected to the bottom of the annular slide plate 32 from covering the nozzles 34. At this time, cleaning water is introduced through the water inlet pipe 26 and enters the annular water pipe 30. The cleaning water is then sprayed out through the nozzles 34 fixedly connected to the bottom of the annular water pipe 30 to clean the inside of the equipment body 1.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A reactive dye agitator mixer comprising a device body (1) and a support frame (2), characterized in that: The device body (1) is fixedly installed on the top of the support frame (2), a double helix stirring assembly is installed in the device body (1), quantitative feeding assemblies are installed on the top front and rear sides of the device body (1), a cleaning assembly is installed on the top inner side of the device body (1), a discharge cylinder (8) is fixedly connected to the bottom of the device body (1), discharge ports (9) are formed in the left and right sides of the discharge cylinder (8), discharge valves (10) are arranged on the discharge ports (9), and an anti-blocking assembly is installed on the discharge cylinder (8). The cleaning assembly comprises a fixed box (29) fixedly connected to the inner top side of the device body (1), an annular water pipe (30) arranged in the fixed box (29), a plurality of spray heads (34) fixedly communicated with the bottom side of the annular water pipe (30) and extending out of the bottom side of the fixed box (29), a water inlet pipe (26) fixedly communicated with the top right side of the annular water pipe (30) and extending out of the top of the device body (1), and a protection mechanism installed on the fixed box (29).

2. An active dye agitator mixer according to claim 1, characterized in that: The protection mechanism comprises an annular slide rail (31) fixedly connected to the outer side of the fixed box (29), an annular slide plate (32) slidably connected to the annular slide rail (31), a slide rod (28) fixedly connected to the top right side of the annular slide plate (32), a slide groove (27) formed in the top right side of the device body (1), the slide rod (28) slidably connected to the slide groove (27), and a plurality of protection plates (33) fixedly connected to the bottom side of the annular slide plate (32) and arranged directly below the spray heads (34).

3. An active dye agitator mixer according to claim 1, characterized in that: The double helix stirring assembly comprises a driving motor (6) fixedly installed on the top of the device body (1), an output shaft end of the driving motor (6) penetrating through the top of the device body (1) and fixedly connected with a rotating rod (11), an installation box (14) arranged in the device body (1), the bottom end of the rotating rod (11) rotatingly extending into the installation box (14) and fixedly connected with a bevel gear (12), rotating rods (35) rotatably installed in the left and right sides of the installation box (14), bevel gears (17) fixedly connected to one ends of the rotating rods (35) close to the rotating rod (11), the bevel gears (17) meshing with the bevel gear (12), and helix stirring rods (16) and (15) rotatably penetrating through the left and right parts of the installation box (14), respectively, the top ends of the helix stirring rods (16) and (15) fixedly sleeved with bevel gears (36), and the other ends of the rotating rods (35) fixedly sleeved with bevel gears (13) meshing with the bevel gears (36).

4. An active dye agitator mixer according to claim 1, characterized in that: The quantitative feeding assembly comprises a tank (3), feeding ports (7) are arranged on the top of the equipment body (1), a feeding cylinder (22) is fixedly connected to the bottom of the tank (3), the feeding cylinder (22) is inserted into the feeding port (7), support plates (4) are arranged on the left and right sides of the bottom of the tank (3), the support plates (4) are fixedly connected to the top of the equipment body (1), two groups of limiting rods (21) are fixedly connected to the left and right sides of the bottom of the tank (3), the limiting rods (21) are slidably arranged on the support plates (4), a weighing sensor (20) is arranged between the support plates (4) and the tank (3), and a feeding switch mechanism is arranged in the feeding cylinder (22).

5. An active dye agitator mixer according to claim 4, characterised in that: The feeding switch mechanism comprises a driving motor three (23), the driving motor three (23) is fixedly installed on the right side of the feeding cylinder (22), a rotating rod two (24) is rotatably arranged between the left and right sides of the feeding cylinder (22), two groups of material blocking plates (25) are fixedly connected to the outer surface of the rotating rod two (24), and the right end of the rotating rod two (24) is fixedly connected to the output shaft end of the driving motor three (23).

6. An active dye agitator mixer according to claim 1, characterized in that: The anti-blocking assembly comprises a driving motor two (18), the driving motor two (18) is fixedly installed on the bottom of the discharging cylinder (8), the output shaft end of the driving motor two (18) penetrates through the bottom of the discharging cylinder (8) and is fixedly connected with a spiral stirring rod three (19).

7. An active dye agitator mixer according to claim 4, characterised in that: A display screen (5) is arranged on the right outer surface of the tank (3).

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