Automatic single-base powder crushing processing line
By using an automated single-base powder pulverizing line, the safety risks and low production efficiency in single-base powder pulverizing are solved, and a safe and efficient pulverizing process is achieved by utilizing shaftless screw conveying and stirring dehydration components.
Patent Information
- Application Number
- CN202520176725.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-28
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-28
AI Technical Summary
The current technology for crushing and processing single-base powders has problems such as safety risks and low production efficiency. In particular, when feeding materials manually, bridging is easily formed, which affects the smoothness of material feeding.
An automated single-base powder crushing and processing line is adopted, including coarse crushing, fine crushing, dewatering and powder conveying mechanisms. The powder is safely and stably fed into the crusher using a shaftless screw conveyor, reducing manual operation. Uniform crushing and dewatering are achieved through screw conveying and stirring dewatering components.
It improves the safety and production efficiency of crushing and processing, reduces the chance of personnel being exposed to dangerous environments, avoids bridging at the hopper discharge port, and achieves a stable and uniform crushing process.
Smart Images

Figure CN223915553U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to mechanical equipment for crushing raw materials for fireworks and firecrackers, specifically an automated single-base powder crushing and processing line. Background Technology
[0002] Single-base powder is a cylindrical solid material that needs to be processed and crushed before it can be used in fireworks and firecrackers. Currently, the processing and crushing of single-base powder involves manually feeding the raw material into the hopper of a crusher. This method exposes workers to direct contact with the powder, posing certain safety risks. Furthermore, when cylindrical granules are fed into the hopper at a single time, bridging can easily occur at the discharge port, causing uneven feeding and ultimately affecting the production efficiency of the crushing process. Therefore, there is an urgent need for an automated single-base powder crushing and processing equipment that can safely, stably, and evenly feed the powder into the crusher while reducing manual labor. Utility Model Content
[0003] The purpose of this invention is to provide an automated single-base powder pulverizing line that is safer for drug feeding and has higher pulverizing efficiency.
[0004] The technical solution adopted to achieve the purpose of this utility model is as follows:
[0005] The automated single-base powder pulverizing processing line provided by this utility model includes a coarse pulverizing mechanism for primary pulverizing of single-base powder raw materials, a fine pulverizing mechanism for secondary pulverizing of single-base powder raw materials located at the rear end of the coarse pulverizing mechanism and connected to the coarse pulverizing mechanism via a conveying pipe, a dewatering mechanism for dewatering single-base powder slurry located at the rear end of the fine pulverizing mechanism and connected to the fine pulverizing mechanism via a conveying pipe, a powder conveying mechanism connected to the dewatering mechanism at the front end for conveying single-base powder, and a powder packaging mechanism for weighing and packaging single-base powder located at the rear end of the powder conveying mechanism.
[0006] The coarse crushing mechanism includes a storage component for storing single-base powder raw materials, a raw material conveying pipe connected at the front end to the storage component for conveying single-base powder water-mixed raw materials, a feeding component located below the rear end of the raw material conveying pipe, a crushing component located below the unloading component for crushing single-base powder particles, and a coarse crushing material collection component located below the crushing component for collecting coarsely crushed raw materials.
[0007] The material storage assembly includes a raw material storage cylinder with a drain valve at the bottom, a mud pump fixed to the raw material storage cylinder by a bracket, and a water pipe with a solenoid valve installed on one side of the raw material storage cylinder. The mud pump's suction pipe is located above the bottom of the raw material storage cylinder and connected to the front end of the raw material conveying pipe.
[0008] The feeding assembly includes two sets of shaftless screw conveyors, a material distribution hopper located above the two sets of screw feeding devices, and a return water pipe located at the bottom of the material distribution hopper for recovering excess water from the water-mixed raw materials.
[0009] The shaftless screw conveyor includes a U-shaped screw hopper inclinedly mounted on a screw feeding support frame, a shaftless screw blade disposed in the screw hopper, and a motor disposed at one end of the screw hopper and axially connected to the shaftless screw blade to provide power. The screw hopper has an inlet and an outlet. The shaftless screw blade is composed of a helical spring sheet and a shaft welded to one end of the helical spring sheet.
[0010] The material distribution hopper device includes two hoppers with two openings at the top of the common housing, wider at the top and narrower at the bottom, corresponding to the feed inlets of the screw hoppers in the two sets of shaftless screw conveyors. The lower part of the two hoppers uses a herringbone-shaped perforated plate with distributed filter holes as their adjacent inclined surfaces. The upper part of one of the hoppers is provided with an inclined material distribution partition plate that connects to the top edge of the perforated plate to separate the two hoppers. The lower part of the housing is divided into a water collection space by the perforated plate. The sides of the two hoppers are provided with long groove-shaped windows for observing the material in the hopper. The water collection space of the housing is provided with a square window for observing the amount of water drained from the water-mixed material. The bottom of the water collection space of the housing is provided with a water outlet bend connected to one end of the return water pipe, and the other end of the return water pipe is suspended above the raw material storage cylinder.
[0011] The coarse crusher assembly includes a crusher support mounted on the ground, and two toothed disc crushers mounted on both sides of the crusher support, corresponding to the discharge ports of the screw hoppers in the two sets of shaftless screw conveyors, for coarse crushing; the screw feeding support frame is fixed on the crusher support.
[0012] The coarse crushing material collection assembly includes a coarse crushing material collection pool fixed to the ground, corresponding to the discharge port at the bottom of the toothed disc crusher, and equipped with a drain valve at the bottom; and two mud pumps mounted above the coarse crushing material collection pool via mud pump brackets. The coarse crushing material collection pool is a hollow cuboid with an opening at the top center. Material receiving grooves are welded to both sides of the coarse crushing material collection pool at an angle to the horizontal ground. The extraction pipes of the two mud pumps are located above the bottom of the coarse crushing material collection pool for extracting water-mixed raw materials.
[0013] The dewatering mechanism includes a stirring assembly for uniformly mixing the single-base powder slurry and a centrifugal dewatering assembly for dewatering the slurry. The stirring assembly includes an open cylinder for holding the single-base powder slurry, a feed pipe located on one side of the upper part of the cylinder, a water inlet pipe located above the cylinder for adding tap water, a stirring motor fixed to the cylinder opening via a stirring motor bracket, stirring blades located inside the cylinder and connected to the stirring motor shaft, and a discharge pipe located at the bottom of the cylinder and connected via a ball valve. The discharge pipe is equipped with a water pump that provides power for transporting the slurry. The centrifugal dewatering assembly includes a centrifuge connected to the discharge pipe for dewatering the slurry and a mounting platform for fixing the centrifuge.
[0014] The powder conveying mechanism includes a water-blocking component located below the centrifuge outlet of the dewatering mechanism, two interconnected first and second conveying lines for powder conveying, and a hopper for powder accumulation and buffering installed at the end of the second conveying line at the junction of the first and second conveying lines. The water-blocking component includes an electric cylinder motor for providing propulsion power, mounted on one side of the end of the first conveying line via a mounting bracket, an electric cylinder connected to the motor shaft for telescopic movement, and a water receiving tray connected to the electric cylinder for collecting seepage water from the centrifuge slurry. The water receiving tray has a drain outlet. Both the first and second conveying lines include a conveying bracket, a motor for providing power to the conveying lines, an annular belt for receiving powder transmission, and a roller assembly for supporting the annular belt. The hopper is a trough-shaped square hopper, and there is a gap between the hopper and the belt of the second conveying line.
[0015] The powder packaging mechanism includes a screen assembly for powder particle drying connected to the second conveyor line, a weighing assembly for powder weighing connected to the screen assembly, and a material cylinder packaging assembly located below the weighing assembly. The screen assembly includes a frame for overall support, a square hopper fixed to the top of the frame for holding the powder, a square screen movably suspended from the inner side of the hopper via mounting components and capable of back-and-forth movement for powder sieving, and a screen drive device connected to the screen via a rocker arm. The screen drive device includes an eccentric wheel connected to the rocker arm, a drive shaft connected to the eccentric wheel at one end, a pulley connected to the other end of the drive shaft, and a motor connected to the pulley via a belt. The screen moves back and forth along the upper edge of the hopper via the screen drive device and the rocker arm. Vibrating feeders are installed between the two outer sides of the hopper and the frame to assist in discharging the sieved powder. The discharge point of the hopper... A square conveying trough for receiving and conveying the screened powder is provided below the outlet. The bottom of the conveying trough is fixedly installed on a vibrating platform fixed to the ground. The weighing component is located below the outlet of the conveying trough and includes a weighing frame and a weighing hopper with three weighing sensors evenly distributed on the upper edge of the weighing hopper. A vibrating feeder is installed between the lower outer side of the weighing hopper and the weighing frame. The discharge port of the weighing hopper is equipped with a discharge valve. A valve drive cylinder is installed on the outer wall of the weighing hopper and connected to the discharge valve. The material cylinder packaging component includes a conveying frame located below the discharge port of the weighing hopper, a conveyor belt supported by rollers on the conveying frame, and a motor at the front end of the conveying frame that provides power to the conveyor belt. A material cylinder height detection device is installed at the front of the conveying frame, and a material cylinder positioning detection device is installed at the middle position corresponding to the discharge port of the weighing hopper. Beneficial effects
[0016] Compared with existing technologies, this invention significantly improves the degree of automation, especially in the raw material crushing process. Due to the use of a flexible shaftless screw conveyor mechanism, single-base powder agents can be safely, stably, and evenly fed into the crusher. The initial material is wet material containing water, and water is continuously added during the crushing process. No personnel are directly involved in the conveying and crushing process, which reduces the chance of personnel being directly exposed to the dangerous environment, lowers the risk of accidents and injuries, and improves production safety. At the same time, it effectively solves the problem of bridging at the hopper discharge port, which causes uneven material discharge and ultimately affects the production efficiency of crushing.
[0017] The technical solution of this utility model will be further described below with reference to the accompanying drawings. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model.
[0019] Figure 2 This is a schematic diagram of the coarse crushing mechanism in this utility model.
[0020] Figure 3 This is a cross-sectional view of the coarse crushing mechanism in this utility model.
[0021] Figure 4 This is a schematic diagram of the shaftless screw conveyor in the coarse crushing mechanism.
[0022] Figure 5 This is a partial view of the coarse crushing mechanism.
[0023] Figure 6 This is a schematic diagram of the coarse crushing mechanism in this utility model from different directions.
[0024] Figure 7 This is a schematic diagram of the fine grinding mechanism in this utility model.
[0025] Figure 8 This is a schematic diagram of the dehydration mechanism in this utility model.
[0026] Figure 9 This is a partial schematic diagram of the powder conveying mechanism in this utility model.
[0027] Figure 10 This is a schematic diagram of the screen assembly and weighing components of the powder packaging mechanism in this utility model.
[0028] Figure 11 This is a schematic diagram of the screen assembly and weighing components in different directions within a powder packaging mechanism.
[0029] Figure 12 This is a schematic diagram of the packaging components in a powder packaging mechanism. Detailed Implementation
[0030] See Figure 1 The automated single-base powder pulverizing processing line provided by this utility model includes a coarse pulverizing mechanism 1 for primary pulverization of single-base powder raw materials; a fine pulverizing mechanism 2 for secondary pulverization of single-base powder raw materials, located at the rear end of the coarse pulverizing mechanism 1 and connected to it via a conveying pipe; a dewatering mechanism 3 for dewatering single-base powder slurry, located at the rear end of the fine pulverizing mechanism 2 and connected to it via a conveying pipe; a powder conveying mechanism 4 for conveying single-base powder, connected to the front end of the dewatering mechanism 3; and a powder packaging mechanism 5 for weighing and packaging single-base powder, located at the rear end of the powder conveying mechanism. When this utility model is installed on the production site, an explosion-proof wall 6 must be installed to isolate it from other areas.
[0031] See Figure 2The coarse crushing mechanism 1 includes a storage component 11 for storing single-base powder raw materials, a raw material conveying pipe 117 connected to the storage component 11 at the front end for conveying single-base powder water-mixed raw materials, a feeding component 12 located below the rear end of the raw material conveying pipe 117, a crushing component 13 located below the feeding component 12 for crushing single-base powder particles, and a coarse crushing material collection component 14 located below the crushing component 13 for collecting coarsely crushed raw materials.
[0032] See Figure 2 The storage assembly 11 includes a funnel-shaped raw material storage cylinder 111 fixed to the ground. A drain valve 112 is provided at the bottom of the raw material storage cylinder 111 for connecting a drain pipe to remove excess water. A bracket 113 is fixed to the upper edge of the raw material storage cylinder 111 by bolts. A mud pump 115 is fixed to the bracket 113 by bolts. The mud pump's extraction pipe 116 is located above the bottom of the raw material storage cylinder 111 for extracting water-mixed raw materials. The extraction pipe 116 is connected to the front end of the raw material conveying pipe 117. The water-mixed raw materials extracted by the mud pump 115 are conveyed to the next process through the conveying pipe 117. A water pipe with a solenoid valve 114 is installed on one side of the upper edge of the raw material storage cylinder 111 for controlling the addition of tap water.
[0033] See Figure 2 — Figure 5The feeding assembly 12 includes a spiral feeding support frame 121 fixed on the crusher bracket 131, and two sets of shaftless spiral conveying devices 122 fixed on the spiral feeding support frame 121. Above the two sets of spiral feeding devices 122, there is a material distribution hopper device 123 and a return water pipe 124 located at the bottom of the material distribution hopper device 123 for recovering excess water from the water-mixed raw materials. The shaftless spiral conveying device 122 includes a cross-section that is inclined on the spiral feeding support frame 121 and forms a 5° angle with the bottom plate surface. The device comprises a U-shaped spiral hopper 1221, a shaftless spiral blade 1222 disposed within the spiral hopper 1221, and a motor 1223 axially connected to and providing power to one end of the spiral hopper 1221 and the shaftless spiral blade 1222. The spiral hopper 1221 has an inlet 12211 and an outlet 12212. The shaftless spiral blade 1222 is composed of a helical spring sheet 12221 and a shaft 12222 welded to one end of the helical spring sheet 12221. The distributing hopper device 123 includes... The two upper openings of the common housing, wider at the top and narrower at the bottom, correspond to the feed inlets 12211 of the screw hoppers 1221 in the two sets of shaftless screw conveyors 122. The lower parts of the feed hoppers 1231 and 1231' use a herringbone-shaped perforated plate 1235 with distributed filter holes as their adjacent inclined surfaces. The upper part of the feed hopper 1231 is provided with an inclined feed partition 1232 that connects to the top edge of the perforated plate 1235 to separate the two feed hoppers 1231 and 1231'. The lower part of the box is divided into a water collection space 1236 by a perforated plate 1235; the sides of the hoppers 1231 and 1231' are respectively provided with long groove-shaped windows 1233 for observing the material in the hopper; a square window 1234 is provided at the water collection space 1236 of the box for observing the amount of water drained from the water-mixed material; a water outlet bend 1237 is provided at the bottom of the water collection space 1236 of the box and connected to one end of the return water pipe 124; the other end of the return water pipe 124 is suspended above the raw material storage cylinder 111.
[0034] See Figure 2 —6. The coarse crusher assembly 13 includes a crusher support 131 mounted on the ground, and two toothed disc crushers 132 mounted on both sides of the crusher support 131, corresponding to the discharge ports 12212 of the spiral hoppers 1221 in the two sets of shaftless screw conveyors 122, respectively, for coarse crushing. Each toothed disc crusher 132 is connected to a crushing motor device 134 that provides power via a V-belt 133. A belt cover 135 fixed to the crusher support 131 is provided on the outside of the V-belt 133. The crushing motor device 134 includes a motor base frame 1341 mounted on the ground and a motor 1342 mounted above the motor base frame. The toothed disc crusher 132 can be a crusher of model FFC-800 manufactured by Qingdao Kangli Yongfeng Co., Ltd.
[0035] See Figure 2The coarse crushing and material collection assembly 14 includes a coarse crushing and material collection pool 141 fixed to the ground and corresponding to the discharge port at the bottom of the toothed disc crusher 132, a mud pump support 142 located above the coarse crushing and material collection pool 141, and two mud pumps 143 located above the mud pump support 142. The coarse crushing and material collection pool 141 is a hollow cuboid with an opening at the top center. Material receiving troughs 1412 with a 45° angle to the horizontal ground are welded on both sides of the coarse crushing and material collection pool 141. A drain valve 1411 is provided at the bottom of the pool. The extraction pipes (not shown in the figure) of the two mud pumps 143 are located above the bottom of the coarse crushing and material collection pool 141 for extracting water-mixed raw materials. The extracted water-mixed raw materials are transported to the next process through a conveying pipe.
[0036] See Figure 2 —7. The fine grinding mechanism 2 includes two sets of feeding components 21, two sets of fine grinding components 22 respectively located below the two sets of discharging components 21 for fine grinding, and a fine grinding material collection component 23 located below the two sets of fine grinding components 22 for collecting the finely ground raw materials. The fine grinding material collection component 23 includes a bucket-shaped fine grinding material collection pool 231 with a larger upper part and a smaller lower part for simultaneously collecting the finely ground water mixture from the two sets of fine grinding components 23, and a mud pump 232 located on the fine grinding material collection pool 231. The mud pump 232 is used to send the water mixture in the fine grinding material collection pool 231 to the next process. The feeding components 21 and fine grinding components 22 have the same structure and mechanical principle as the feeding components 12 and coarse grinding components 13 in the coarse grinding mechanism 1.
[0037] See Figure 8 The dewatering mechanism 3 includes a stirring assembly 31 for uniformly mixing the single-base powder slurry and a centrifugal dewatering assembly 32 for dewatering the slurry. The stirring assembly 31 includes an open feed cylinder 311 with supporting legs for holding the single-base powder slurry, a feed pipe 312 located on one side of the upper part of the feed cylinder 311, a water inlet pipe 313 located above the feed cylinder 311 for adding tap water, a stirring motor bracket 314 fixed on the opening of the feed cylinder 311, and a stirring motor 315 fixed on the stirring motor bracket 314. The mixing blade 316 is located inside the material cylinder 311 and connected to the shaft of the mixing motor 315. The discharge pipe 317 is located at the bottom of the material cylinder 311 and connected by a ball valve. The discharge pipe 317 is equipped with a water pump (not shown in the figure) to provide power for the transport of slurry. The centrifugal dewatering assembly 32 includes a centrifuge 321 connected to the discharge pipe 317 for slurry dewatering and an installation platform 322 for fixing the centrifuge 321. The centrifuge is a commercially available LGZ-1250 flat-plate fully automatic scraper discharge centrifuge.
[0038] See Figure 1 , Figure 9The powder conveying mechanism 4 includes a water-blocking component 41 located below the discharge port of the centrifuge 321 of the dewatering mechanism 3, two interconnected first conveying lines 42 and second conveying lines 42' for powder conveying, and a hopper 43 located at the junction of the first conveying line 42 and the second conveying line 42' and installed at the end of the second conveying line 42' for powder accumulation and buffering; the water-blocking component 41 includes a mounting frame 411 installed on one side of the end of the first conveying line 42 for component installation, an electric cylinder motor 412 installed on the mounting frame 411 for providing propulsion power, and a... The telescopic movement is achieved by an electric cylinder 413 connected to the shaft of motor 412, and a water receiving tray 414 connected to the electric cylinder 413 for receiving water seepage from the centrifuge 321. A drain outlet 415 is provided at one corner of the water receiving tray 414 for drainage. The first conveyor line 42 and the second conveyor line 42' both include a conveyor support 421, a motor 422 for providing power to the conveyor line, an annular belt 423 for receiving powder transmission, and a roller assembly 424 for supporting the annular belt 423. The hopper 43 is a trough-shaped square hopper, and there is a gap between the hopper 43 and the belt of the second conveyor line 42'.
[0039] See Figure 1 , Figure 10—12, the powder packaging mechanism 5 includes a screen assembly 51 for powder particle drying connected to the second conveyor line 42′, a weighing assembly 52 for powder weighing connected to the screen assembly 51, and a material cylinder packaging assembly 53 located below the weighing assembly 52; the screen assembly 51 includes a frame 511 for overall support, a square hopper 512 fixed to the top of the frame 511 for holding powder, a square screen 513 for powder sieving that is movably suspended on the hopper 512 by an installation component 514 and can move back and forth along the inner side, and a screen connected to the screen 513 by a rocker arm 523. The screen drive device includes an eccentric wheel 515 connected to a rocker arm 523 via a nut, a drive shaft 516 connected to the eccentric wheel 515 at one end, a pulley 517 connected to the other end of the drive shaft 516, and a motor 518 connected to the pulley 517 via a belt. The screen 513 is driven by the screen drive device and the rocker arm 523 to move back and forth along the hopper 512. Vibrating feeders 519 and 519' are respectively installed on the two outer sides of the hopper 512 between it and the frame 511 to assist in the feeding of the screened powder. A device for... is located below the discharge port of the hopper 512. A square conveying trough 520 is used to receive and convey the screened powder. The bottom of the conveying trough 520 is fixedly mounted on a vibrating platform 522 fixed to a ground mounting frame 521. The weighing assembly 52 is located below the discharge port of the conveying trough 520 and includes a weighing mounting frame 5201 and a weighing hopper 5202 mounted on the weighing mounting frame 5201 via weighing sensors 5203. Three weighing sensors 5203 are evenly distributed along the upper edge of the weighing hopper 5202. A vibrating feeder 5204 is installed between the lower outer side of the weighing hopper 5202 and the weighing mounting frame 5201. The discharge port is equipped with a discharge valve 5205, and the outer wall of the weighing hopper 5202 is equipped with a valve drive electric cylinder 5206 connected to the discharge valve 5205; the material cylinder packaging assembly 53 includes a conveyor frame 536 located below the discharge port of the weighing hopper 5202, a conveyor belt 531 supported by a roller assembly 532 on the conveyor frame 536, and a motor 533 located at the front end of the conveyor frame 536 to provide power to the conveyor belt 531. A material cylinder height detection device 534 is installed at the front of the conveyor frame 536, and a material cylinder positioning detection device 535 is installed at the middle position corresponding to the discharge port of the weighing hopper 5202.
[0040] When this utility model is in operation, the production line starts, and the worker adds the single-base powder raw material into the raw material storage cylinder 111. Water is added quantitatively through the solenoid valve 114. The mud pump 115 starts and pumps the single-base powder raw material water mixture into the raw material conveying pipe 117 and conveys it to the distribution hopper 1231 of the feeding component 12 of the coarse crushing mechanism 1. After the water mixture is filtered by the perforated plate 1235 in the distribution hopper 1231, it enters the shaftless screw conveyor 122 from the bottom. The shaftless screw conveyor 122 starts and slowly feeds the single-base powder raw material water mixture with excess water into the toothed disc crusher 132 below for coarse crushing. The coarsely crushed water mixture is discharged from the discharge port at the bottom of the toothed disc crusher 132 through the coarse crushing concentrator. The material receiving trough 1412 of the material assembly 14 falls into the coarse crushing collection pool 141. The water filtered out by the distribution hopper 1231 is collected in the water collection space 1236 at the bottom of the box and returned to the raw material storage cylinder 111 through the return water pipe 124. Then, the initial crushed material in the coarse crushing collection pool 141 is extracted by the mud pump 143 and transported through the raw material conveying pipe 1432 to the feeding assembly 21 and the fine crushing assembly 22 of the fine crushing mechanism 2 in the next fine crushing process. By increasing the number of units and reducing the control crushing rate, the fineness of the raw material is ensured. The finely crushed slurry of the single base powder after the fine crushing process is extracted by the mud pump 232 and the conveying pipe of the fine crushing collection assembly 23 to the next dewatering process. If the production capacity is increased, the distribution hoppers 1231 and 1231' of the distribution hopper device 123 in the feeding assembly 12, the two sets of shaftless screw conveyors 122, and the two sets of feeding assemblies 21 and two sets of fine crushing assemblies 22 in the fine crushing mechanism 2 can be started simultaneously.
[0041] In the dewatering process, the finely pulverized slurry is conveyed to the material cylinder 311 through the conveying pipe. At the same time, tap water is added to the material cylinder 311 through the water inlet pipe 313. The stirring motor 315 starts stirring. After the slurry is stirred evenly, the water pump on the discharge pipe 317 starts, and the slurry flows through the discharge pipe 317 to the centrifuge 321. The centrifuge 321 starts to centrifuge and remove the water from the slurry, turning it into powder, which falls through its discharge port onto the water-blocking component 41 of the powder conveying mechanism 4.
[0042] After the single-base powder is dehydrated, the electric cylinder motor 412 of the water-blocking component 41 of the powder conveying mechanism 4 drives the water receiving tray 414 to extend directly below the discharge port of the centrifuge 321. The centrifuge 321 removes the seepage water from the slurry. After the seepage water is completely removed, the water receiving tray 414 returns to its original position. The powder falls into the first conveyor line 42, and the motor 422 drives the conveyor line 42 to transport the powder. The powder falls into the hopper 43 of the second conveyor line 42' along with the first conveyor line 42. The motor 422 of the second conveyor line 42' drives the second conveyor line 42' to transport the powder to the next packaging process.
[0043] In the packaging process, the finely pulverized material falls from the rear end of the powder conveyor mechanism 5 into the screen 513. The motor 518 starts, and the screen 513 moves back and forth to sieve the powder. The vibrating feeder 519 starts, causing the powder to fall from the hopper 512 into the transfer trough 520. When empty, the weighing sensor 5203 starts the vibrating platform 522, causing the powder in the transfer trough 520 to vibrate and fall into the weighing hopper 5202. After sensing the preset weight of the powder, the weighing sensor 5203 controls the vibrating platform 522 to stop operating, and the powder stops falling. At this point, the worker places the material bucket on the conveyor belt 531 at the front end of the conveyor frame 536. The material bucket is conveyed by the conveyor belt 531 to a position directly below the weighing hopper 5202. The positioning detection device 535 senses the material bucket and controls the valve to drive the electric cylinder 5206 to retract, opening the discharge valve 5205 of the weighing hopper 5202. The vibrating feeder 5204 works simultaneously, causing the powder in the weighing hopper 5202 to fall into the material bucket, completing the powder packaging. Because different sizes of material buckets have different heights, to prevent material buckets of different sizes from being placed on the conveyor belt 531, a height detection device 534 can identify material buckets that do not meet the packaging specifications for removal.
Claims
1. An automated single base powder comminution processing line characterized by The application relates to a single-base powder material processing device which comprises a coarse crushing mechanism for primary crushing of single-base powder raw materials, a fine crushing mechanism for secondary crushing of the single-base powder raw materials, a dehydration mechanism for dehydration of single-base powder slurry, a powder conveying mechanism for single-base powder material transmission, and a powder packaging mechanism for single-base powder material weighing and packaging.
2. The automated single base powder milling process line of claim 1, wherein The coarse crushing mechanism comprises a raw material storage assembly, a raw material conveying pipeline, a feeding assembly, a crushing assembly, and a coarse crushing assembly.
3. The automated single base powder milling process line of claim 2, wherein The raw material storage assembly comprises a raw material storage cylinder provided with a drain valve at the bottom, a mud pump fixed on the raw material storage cylinder through a support, a water pipe provided with an electromagnetic valve and arranged on one side of the raw material storage cylinder, and a suction pipe of the mud pump arranged above the bottom of the raw material storage cylinder and connected with the front end of the raw material conveying pipeline.
4. The automated single base powder milling process line of claim 3, wherein The feeding assembly comprises two groups of shaftless screw conveying devices, a distribution hopper device arranged above the two groups of screw feeding devices, and a water recovery pipe arranged at the bottom of the distribution hopper device and used for recovering excess water in the water-mixed raw materials.
5. The automated single base powder milling process line of claim 4, wherein The shaftless screw conveying device comprises a U-shaped screw hopper arranged on a screw feeding support in an inclined mode, a shaftless screw blade arranged in the screw hopper, and a motor arranged at one end of the screw hopper and connected with the shaftless screw blade in an axial mode and used for providing power.
6. The automated single base powder milling process line of claim 5, wherein The distribution hopper device comprises a box body, two distribution hoppers with upper openings and lower narrow parts and corresponding to the feeding ports of the screw hoppers of the two groups of shaftless screw conveying devices, a hole plate with a herringbone shape and distributed filter holes arranged at the lower parts of the two distribution hoppers and used as adjacent inclined surfaces of the two distribution hoppers, an upper part of one of the distribution hoppers is provided with a distribution partition plate which is connected with the top edge of the hole plate and is inclined to separate the two distribution hoppers, and the lower part of the box body is separated into a water collection space by the hole plate.
7. The automated single base powder milling process line of claim 5, wherein The coarse crushing assembly comprises a crushing machine support arranged on the ground, two tooth disc crushing machines arranged on the two sides of the crushing machine support and corresponding to the discharging ports of the screw hoppers of the two groups of shaftless screw conveying devices, and the screw feeding support is fixed on the crushing machine support.
8. The automated single base powder milling process line of claim 7, wherein The coarse crushing assembly includes a coarse crushing pool fixed on the ground corresponding to the bottom of the toothed disc crusher and provided with a drain valve, and two mud pumps arranged above the coarse crushing pool through a mud pump support.
9. The automated single base powder milling process line of claim 1, wherein The dehydration mechanism includes a stirring assembly for stirring the single-base powder slurry and a centrifugal dehydration assembly for dehydrating the slurry.
10. The automated single base powder milling process line of claim 9, wherein The powder conveying mechanism includes a water-proof assembly arranged below the discharge port of the centrifugal machine of the dehydration mechanism, two sections of first and second conveying lines for conveying the powder, and a powder accumulation hopper arranged at the end of the second conveying line for accumulating the powder. The coarse crushing assembly includes a coarse crushing pool fixed on the ground corresponding to the bottom of the toothed disc crusher and provided with a drain valve, and two mud pumps arranged above the coarse crushing pool through a mud pump support. The dehydration mechanism includes a stirring assembly for stirring the single-base powder slurry and a centrifugal dehydration assembly for dehydrating the slurry. The powder conveying mechanism includes a water-proof assembly arranged below the discharge port of the centrifugal machine of the dehydration mechanism, two sections of first and second conveying lines for conveying the powder, and a powder accumulation hopper arranged at the end of the second conveying line for accumulating the powder.
11. The automated single base powder milling process line of claim 10, wherein The powder packaging mechanism comprises a screen assembly for powder particle screening connected with the second conveying line, a weighing assembly for powder weighing connected with the screen assembly, and a cartridge packaging assembly located below the weighing assembly; the screen assembly comprises a frame for overall support, a square hopper fixed on the top of the frame for loading powder, a square screen movably hung on the hopper by a mounting member and capable of moving forward and backward along the inner side for powder screening, a screen driving device connected with the screen through a rocker, the screen driving device comprising an eccentric wheel connected with the rocker, a driving shaft connected with one end of the eccentric wheel, a pulley connected with the other end of the driving shaft, and a motor connected with the pulley through a belt, the screen being driven to move forward and backward on the hopper by the screen driving device and the rocker; two outer sides of the hopper corresponding to the frame are respectively provided with vibration feeders for assisting the powder after screening to be discharged, a square conveying chute for loading the powder after screening is arranged below the discharge port of the hopper, and the bottom of the conveying chute is fixedly installed on a vibration platform fixed on a ground mounting frame; the weighing assembly is located below the discharge port of the conveying chute and comprises a weighing mounting frame and a weighing hopper provided on the weighing mounting frame through a weighing sensor, the weighing sensor being three and evenly distributed on the upper edge of the weighing hopper, a vibration feeder being installed between the lower outer side of the weighing hopper and the weighing mounting frame, a discharge valve being arranged on the discharge port of the weighing hopper, and a valve driving electric cylinder being installed on the outer wall of the weighing hopper and connected with the discharge valve; the cartridge packaging assembly comprises a conveying frame located below the discharge port of the weighing hopper, a conveying belt supported by a roller group provided on the conveying frame, and a motor provided on the front end of the conveying frame to provide power for the conveying belt, the front part of the conveying frame being provided with a cartridge height detection device, and the middle part being provided with a cartridge positioning detection device at a position corresponding to the discharge port of the weighing hopper.