Filtering device for non-tobacco substances in flue-cured tobacco
By designing a filtration device with a mesh frame and cleaning components, tobacco grading and non-tobacco filtration can be carried out simultaneously, improving efficiency, reducing dust concentration, protecting the health of purchasing personnel, and solving the problems of high labor costs and environmental pollution in the traditional separate operation mode.
Patent Information
- Application Number
- CN202520347009.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-02-28
AI Technical Summary
In flue-cured tobacco production, the grading of tobacco leaves and the filtration and separation of non-tobacco substances result in high labor costs, low grading efficiency, and high dust concentrations at the collection sites, which threaten personnel health and hinder standardized collection.
Design a filtration device including a mesh frame, a collection box, and a cleaning component. The mesh frame forms holes through outer rods, partition rods, and connecting rods for primary filtration. The inclined design of the collection box facilitates the collection of non-smoke substances. The cleaning component uses a servo motor to drive a brush roller to clean impurities, so that tobacco grading and non-smoke substance filtration can be carried out simultaneously.
It improves the filtration efficiency of non-smoke substances, reduces subsequent processing steps, lowers dust concentration, protects the health of purchasing personnel, and meets environmental protection requirements.
Smart Images

Figure CN223915872U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filter device technical field especially relates to a non-smoke substance filter device in flue-cured tobacco. BACKGROUND
[0002] In the flue-cured tobacco production process, the effective control of non-smoke substance is always a core and key work. The mixing of non-smoke substance not only reduces the use value of tobacco leaf, but also can have negative influence on the overall quality of tobacco leaf, and further influence the quality and taste of subsequent cigarette products.
[0003] At present, in the traditional flue-cured tobacco production process, the tobacco grading link and non-smoke substance filtration are often independent operations. When grading tobacco, the grading table is usually ordinary desktop, and non-smoke substance cannot be filtered simultaneously during the grading process. This results in the need for additional investment of manpower and time to specially process non-smoke substance, greatly increasing the labor cost. Moreover, this separate operation mode makes the entire grading process cumbersome and inefficient, seriously affecting the production progress.
[0004] At the same time, due to the fact that non-smoke substance is not effectively filtered in the acquisition place, the dust concentration in the acquisition place is high. Long-term exposure to such an environment poses a great threat to the health of acquisition personnel, and is prone to cause various diseases such as respiratory diseases. In addition, the high dust environment is not conducive to creating a clean and tidy acquisition environment, and hinders the standardization and standardization of the entire flue-cured tobacco acquisition work. SUMMARY
[0005] The main purpose of the utility model is to provide a non-smoke substance filter device in flue-cured tobacco, to solve the problem of separation of tobacco grading and non-smoke substance filtration in traditional flue-cured tobacco production, resulting in high labor cost, low grading efficiency, high dust concentration in the acquisition place, threatening personnel health and hindering standardized acquisition.
[0006] To achieve the above purpose, the utility model provides the following technical scheme:
[0007] The utility model provides a kind of non-smoke substance filtering device in flue-cured tobacco, the filtering device includes mounting table, net frame is installed on the mounting table, the net frame includes the "mouth" shape structure of four groups of outer rods, wherein the fixed connection of multiple groups of partition rods is connected between the outer rod of two oppositely arranged groups, the connecting rod is fixedly connected on the both sides of the partition rod, the partition rod and connecting rod are equidistant array distribution, for supporting tobacco leaf simultaneously formed hole is filtered to non-smoke substance;Collecting box is arranged below the net frame, the bottom of the collecting box is inclinedly arranged, and the lower side of the lowest position of the collecting box is provided with concentrating box, and the concentrating box is used to collect non-smoke substance;Cleaning assembly is installed on the collecting box, and the cleaning assembly is used to promote the discharge of non-smoke substance in the collecting box.
[0008] As a further improvement of the utility model, the mounting table includes an outer frame, an inner frame is fixedly connected to the inner side of the outer frame, the outer rod is placed on the top of the inner frame, the bottom of the outer frame and the inner frame is fixedly connected with four groups of supporting legs, the horizontal rod is fixedly connected between the adjacent two groups of supporting legs, the vertical rod is fixedly connected between the horizontal rod and the outer frame, and a plurality of supporting rods are fixedly connected in the inner frame.
[0009] As a further improvement of the utility model, a through hole is formed in the bottom of the collecting box, and the through hole is located directly above the concentrating box.
[0010] As a further improvement of the utility model, the cleaning assembly includes four groups of first fixed plates fixedly connected to the bottom of the collecting box, a limiting rod is fixedly connected between the two oppositely arranged first fixed plates, a limiting block is slidably connected to the limiting rod, a moving frame is fixedly connected to the two limiting blocks, and the moving frame is arranged in the shape of "N".
[0011] As a further improvement of the utility model, an installation plate is fixedly connected to the moving frame, the installation plate is arranged on one side of the collecting box, a first servo motor is arranged on the side of the installation plate away from the collecting box, a rotating rod is fixedly connected to the output end of the first servo motor and penetrates through the installation plate, a brush roller is installed on the rotating rod, the brush roller is arranged on the inner side of the collecting box, a sliding groove is formed in the two sides of the collecting box, and the rotating rod and the sliding groove are in sliding fit.
[0012] As a further improvement of the utility model, a threaded sleeve is fixedly connected to the bottom of the moving frame, a threaded rod is threadedly connected in the threaded sleeve, a second fixed plate is rotatably connected to the two ends of the threaded rod, and the two groups of second fixed plates are fixedly connected to the bottom of the collecting box.
[0013] As a further improvement of the utility model, a mounting bracket is arranged on the side of the collecting box away from the through hole, a second servo motor is installed in the mounting bracket, and the output end of the second servo motor is fixedly connected with the threaded rod.
[0014] The utility model discloses a net rack structure is adopted by outer pole, partition pole and connecting pole, can carry out primary filtration to non-smoke material while supporting tobacco leaf, realizes that tobacco leaf grading and non-smoke material filtration are synchronous, greatly improves filtration efficiency, reduces the process of subsequent special processing non-smoke material, the outer frame and the inner frame structure of installation platform, and the support pole in the inner frame and the outer pole placed in the top of inner frame, provide stable support for net rack together, ensure that the device structure is stable in the tobacco leaf placement and filtration process, prevent net rack from deforming because of heavy pressure, guarantee that filtration work is continuously, stably developed, the bottom of collection box is inclined and is set, cooperate the centralized box below and the through -hole of bottom and set up, utilize gravity and make non-smoke material automatic to the centralized box move, convenient centralized collection and subsequent processing, simplify non-smoke material collection process, improve collection efficiency, the design of cleaning assembly is very ingenious, through the rotation of screw rod that second servo motor drives, and then control mobile frame movement, and first servo motor drives brush roller rotation, in the mobile frame movement process, brush roller slowly rotates and cleans collection box bottom non-smoke impurity, avoids dust raising, and can effectively sweep impurity to centralized box, further improves non-smoke material collection effect, reduces manual cleaning cost and labor intensity, the whole device effectively reduces the diffusion of non-smoke material in the purchase place, reduces dust concentration, creates clean and tidy purchase environment, effectively protects the health of purchase personnel, meets the environmental protection and occupational health safety requirement. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a kind of non-smoke material filtration device's structural schematic view in cured tobacco;
[0016] Figure 2 It is Figure 1 The cross-sectional structure schematic view of 3;
[0017] Figure 3 It is the structural schematic view of cleaning assembly;
[0018] Mark explanation: 1, installation platform;11, outer frame;12, inner frame;13, support leg;14, cross bar;15, vertical rod;16, support rod;
[0019] 2, net rack;21, outer pole;22, partition pole;23, connecting pole;
[0020] 3, collection box;31, through -hole;32, sliding slot;
[0021] 4, centralized box;
[0022] 5. Cleaning assembly; 51. First fixing plate; 52. Limiting rod; 53. Limiting block; 54. Moving frame; 55. Mounting plate; 56. First servo motor; 57. Rotating rod; 58. Brush roller; 59. Threaded sleeve; 510. Threaded rod; 511. Second fixing plate; 512. Mounting bracket; 513. Second servo motor. Detailed Implementation
[0023] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0024] like Figure 1 and Figure 2 As shown, this embodiment provides an example of a non-smoke substance filtration device for flue-cured tobacco. In this embodiment, the filtration device includes a mounting platform 1, which includes an outer frame 11. An inner frame 12 is fixedly connected to the inner side of the outer frame 11. An outer rod 21 is placed on top of the inner frame 12 to facilitate support for the mesh frame 2. Four sets of support legs 13 are fixedly connected to the bottom of the outer frame 11 and the inner frame 12. A horizontal bar 14 is fixedly connected between adjacent sets of support legs 13, and a vertical bar 15 is fixedly connected between the horizontal bar 14 and the outer frame 11. The horizontal bar 14 and the vertical bar 15 are used to increase structural strength and prevent deformation of the mounting platform 1. Multiple sets of support rods 16 are fixedly connected in the inner frame 12. The support rods 16 are used to support the bottom of the mesh frame 2 and prevent the mesh frame 2 from deforming due to heavy pressure.
[0025] Furthermore, the aforementioned filtration device includes a mesh frame 2 installed on the mounting platform 1. The mesh frame 2 includes a "U"-shaped structure composed of four sets of outer rods 21. Multiple sets of partition rods 22 are fixedly connected between two sets of oppositely arranged outer rods 21. Connecting rods 23 are fixedly connected to both sides of the partition rods 22. The partition rods 22 and the connecting rods 23 are equidistantly arrayed to support the tobacco leaves and to filter non-smoke substances through the holes formed.
[0026] Furthermore, the aforementioned filtration device also includes a collection box 3 located below the mesh frame 2. The bottom of the collection box 3 is inclined to facilitate the movement of non-smoke substances under the influence of gravity. A collection box 4 is located below the lowest point of the collection box 3. The collection box 4 is used to collect non-smoke substances for centralized processing. A through hole 31 is provided at the bottom of the collection box 3, located directly above the collection box 4. This allows the collection box 3 to catch non-smoke impurities that leak from the mesh frame 2 and collect them in the collection box 4 for centralized processing.
[0027] For details, please refer toFigure 2 And Figure 3 The filter device further comprises a cleaning assembly 5 mounted on the collecting box 3, and the cleaning assembly 5 is used for facilitating the discharge of the non-smoke substance in the collecting box 3. The cleaning assembly 5 comprises four groups of first fixed plates 51 fixedly connected to the bottom of the collecting box 3, and a limiting rod 52 is fixedly connected between each group of oppositely arranged first fixed plates 51. The limiting rod 52 is slidably connected with a limiting block 53, and the two groups of limiting blocks 53 are fixedly connected with a moving frame 54. The moving frame 54 is arranged in a "N" shape, and moves stably under the limiting action of the limiting block 53 and the limiting rod 52. The moving frame 54 is fixedly connected with a mounting plate 55, and the mounting plate 55 is arranged on one side of the collecting box 3. A first servo motor 56 is arranged on the side of the mounting plate 55 away from the collecting box 3 and is mounted on the moving frame 54. The output end of the first servo motor 56 penetrates through the mounting plate 55 and is fixedly connected with a rotating rod 57. The first servo motor 56 is used for driving the rotating rod 57 to move after being started. A brush roller 58 is mounted on the rotating rod 57 and is arranged in the inside of the collecting box 3. The rotating rod 57 drives the brush roller 58 to rotate synchronously when rotating, so as to clean the non-smoke impurities at the bottom of the collecting box 3 and help the non-smoke impurities to be concentrated in the concentrating box 4. Meanwhile, the slow rotation of the brush roller 58 avoids dust raising. Sliding grooves 32 are arranged on both sides of the collecting box 3, and the rotating rod 57 is in sliding cooperation with the sliding grooves 32. The arrangement of the sliding grooves 32 facilitates the movement of the rotating rod 57 and the brush roller 58. A threaded sleeve 59 is fixedly connected to the bottom of the moving frame 54 and drives the moving frame 54 to move synchronously when moving. A threaded rod 510 is threadedly connected in the threaded sleeve 59, and second fixed plates 511 are rotatably connected to both ends of the threaded rod 510. The two groups of second fixed plates 511 are fixedly connected to the bottom of the collecting box 3. The threaded rod 510 remains in place and rotates, and can drive the threaded sleeve 59 to move along the length direction of the threaded rod 510 when the threaded rod 510 rotates. A mounting bracket 512 is mounted on the side of the collecting box 3 away from the through hole 31, and a second servo motor 513 is mounted in the mounting bracket 512. The output end of the second servo motor 513 is fixedly connected with the threaded rod 510, and the position of the second servo motor 513 is fixed, so as to drive the threaded rod 510 to rotate.
[0028] In the process of placing the tobacco leaves on the net rack 2, the tobacco leaves are supported by the partition rods 22 and the connecting rods 23, and the holes formed between them are used for primary filtering of the non-smoke substance. The non-smoke substance falls downward after passing through the holes. The falling non-smoke substance is caught by the collecting box 3 arranged below the net rack 2. Since the bottom of the collecting box 3 is arranged in an inclined manner, the non-smoke substance moves to the lowest position of the collecting box 3 under the action of gravity. The concentrating box 4 below the lowest position of the collecting box 3 further collects the non-smoke substance in the collecting box 3 through the through hole 31 arranged at the bottom of the collecting box 3, so as to be conveniently concentrated and treated subsequently.
[0029] In order to promote the discharge of non-smoking matter in the collection box 3, the cleaning assembly 5 works. The second servo motor 513 is started, and the output end drives the threaded rod 510 to rotate. Since the threaded sleeve 59 is threadedly connected with the threaded rod 510, and the threaded sleeve 59 is fixedly connected at the bottom of the moving frame 54, the rotation of the threaded rod 510 drives the threaded sleeve 59 to move along the length direction of the threaded rod 510, thereby stably moving the moving frame 54 under the limiting action of the limiting block 53 and the limiting rod 52. The mounting plate 55 fixedly connected with the moving frame 54 moves synchronously with the moving frame 54, and the first servo motor 56 mounted on the moving frame 54 also moves synchronously.
[0030] The first servo motor 56 is started, and the output end drives the rotating rod 57 to rotate, and the brush roller 58 mounted on the rotating rod 57 rotates synchronously. The rotating rod 57 is slidably connected with the sliding groove 32 formed on both sides of the collection box 3. During the movement of the moving frame 54, the brush roller 58 slowly rotates inside the collection box 3, sweeps the non-smoking impurities on the bottom of the collection box 3, and sweeps them to the direction of the concentrating box 4, thereby avoiding dust raising and helping the non-smoking matter to be concentrated in the concentrating box 4, and completing the whole work flow of filtering, collecting and cleaning the non-smoking matter.
[0031] The specific embodiments of the utility model are described in detail above, but it is only as an example, and the utility model is not limited to the specific embodiments described above. For those skilled in the art, any equivalent modification or replacement to the utility model is also within the scope of the utility model, therefore, equivalent transformation, modification, improvement, etc. made without departing from the spirit and principle range of the utility model should be covered in the scope of the utility model.
Claims
1. A filter device for non-tobacco substances in cured tobacco, characterized in that, The filtering device comprises: a mounting table (1), a net rack (2) mounted on the mounting table (1), the net rack (2) comprising a "mouth" shaped structure formed by four groups of outer rods (21), wherein a plurality of groups of partition rods (22) are fixedly connected between the two oppositely arranged groups of outer rods (21), and connecting rods (23) are fixedly connected on both sides of the partition rods (22), the partition rods (22) and the connecting rods (23) are equidistantly arrayed, for supporting the tobacco leaves and forming holes for filtering non-tobacco substances; a collection box (3) arranged below the net rack (2), the bottom of the collection box (3) is inclinedly arranged, and a concentrating box (4) is arranged below the lowest position of the collection box (3), the concentrating box (4) is used for collecting non-tobacco substances; a cleaning assembly (5) mounted on the collection box (3), the cleaning assembly (5) is used for promoting the discharge of non-tobacco substances in the collection box (3).
2. The filter device for non-tobacco substances in flue-cured tobacco according to claim 1, characterized in that, The mounting table (1) comprises an outer frame (11), an inner frame (12) is fixedly connected to the inner side of the outer frame (11), the outer rods (21) are placed on the top of the inner frame (12), the bottom of the outer frame (11) and the inner frame (12) are fixedly connected with four groups of supporting legs (13), the adjacent two groups of supporting legs (13) are fixedly connected with cross rods (14), the cross rods (14) and the outer frame (11) are fixedly connected with vertical rods (15), and a plurality of supporting rods (16) are fixedly connected in the inner frame (12).
3. The apparatus for filtering non-tobacco substances in flue-cured tobacco according to claim 2, wherein, The bottom of the collection box (3) is provided with a through hole (31), and the through hole (31) is located directly above the concentrating box (4).
4. The apparatus for filtering non-tobacco substances in flue-cured tobacco according to claim 3, wherein, The cleaning assembly (5) comprises four groups of first fixed plates (51) fixedly connected to the bottom of the collection box (3), limit rods (52) are fixedly connected between the two oppositely arranged first fixed plates (51), limit blocks (53) are slidingly connected to the limit rods (52), a moving frame (54) is fixedly connected to the two groups of limit blocks (53), and the moving frame (54) is arranged in a "N" shape.
5. The apparatus for filtering non-tobacco substances in flue-cured tobacco according to claim 4, wherein, An installation plate (55) is fixedly connected to the moving frame (54), the installation plate (55) is arranged on one side of the collection box (3), a first servo motor (56) is arranged on the side of the installation plate (55) away from the collection box (3), the output end of the first servo motor (56) penetrates through the installation plate (55) and is fixedly connected with a rotating rod (57), a brush roller (58) is installed on the rotating rod (57), the brush roller (58) is arranged on the inner side of the collection box (3), and a sliding groove (32) is arranged on both sides of the collection box (3).
6. The filter device for non-tobacco substances in flue-cured tobacco according to claim 5, characterized in that, The bottom of the moving frame (54) is fixedly connected with a threaded sleeve (59), a threaded rod (510) is threadedly connected in the threaded sleeve (59), and second fixed plates (511) are rotatably connected to both ends of the threaded rod (510), and the two groups of second fixed plates (511) are fixedly connected to the bottom of the collection box (3).
7. The apparatus for filtering non-tobacco substances in flue-cured tobacco according to claim 6, wherein, The collecting box (3) is provided with a mounting frame (512) on the side far from the through hole (31), a second servo motor (513) is mounted in the mounting frame (512), and the output end of the second servo motor (513) is fixedly connected with the threaded rod (510).