High-pressure cleaning equipment
By designing a high-pressure cleaning device with a support mesh plate and nozzle structure, combined with a pneumatic three-way ball valve and a robotic arm, the problem of parts not being able to be dried after cleaning was solved, achieving efficient cleaning and drying of parts and improving the convenience of subsequent processing.
Patent Information
- Application Number
- CN202423281103.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing cleaning methods cannot effectively dry parts, affecting subsequent processing.
A high-pressure cleaning device was designed, which uses a support mesh plate and nozzle structure for cleaning. The water and air pipelines are switched by a pneumatic three-way ball valve to achieve water spray cleaning and air drying, and is operated automatically by a robotic arm.
It enables effective cleaning and drying of parts, reduces moisture retention, and improves the convenience of subsequent processing of parts.
Smart Images
Figure CN223916071U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to part cleaning technical field, concretely is a high pressure cleaning equipment. BACKGROUND
[0002] Polishing is an indispensable step in part processing when processing metal parts in mechanical processing, and the grinding machine is the equipment that can polish the parts, but the parts need to be cleaned after being polished to facilitate subsequent processing.
[0003] The existing cleaning method generally places the parts in the cleaning box for cleaning with clean water, but the parts cannot be dried after cleaning, which affects the processing of the parts in the later period, so the applicant develops a new technical scheme in the actual production process to solve the above technical problems. SUMMARY
[0004] The utility model discloses a high pressure cleaning equipment has the advantage that blows dry after part cleaning, and the subsequent processing of the part is facilitated.
[0005] To solve the above technical problems, the utility model adopts the following technical scheme:
[0006] The utility model provides a high pressure cleaning equipment, including the cleaning box of the ground through a plurality of support rods, the box mouth of cleaning box distributes upwards, be equipped with the support net board in the cleaning box, the support net board divides the space in the cleaning box into two layers of upper and lower, the support net board is equipped with the support net board in the cleaning box, and the space in the cleaning box is divided into two layers of upper and lower.
[0007] Each vertical inner wall of the cleaning box is provided with a horizontally distributed guide pipe on the upper and lower sides of the support net board, a plurality of nozzles directed towards the support net board are provided on each guide pipe, an extension pipe extending out of the outer wall of the cleaning box is provided on each guide pipe, a water pipe and an air pipe are respectively connected to the extension pipe through a pneumatic three-way ball valve, the bottom of the cleaning box is conical, and a discharge pipe is provided at the lowest end of the cone, each support rod is connected through a bottom plate, and a water receiving tank is provided on the bottom plate and communicated with the discharge pipe.
[0008] The cleaning box is provided with a closure for closing the box opening of the cleaning box, and the closure is provided with a pressing element for pressing the parts on the support net plate.
[0009] By adopting the technical scheme, the support net plate is used for supporting and placing the parts to be cleaned. When the parts are placed on the support net plate, the closing part closes the box opening of the cleaning box, the pressing part presses the parts, the pneumatic three-way ball valve makes the water pipe communicate with each extension pipe, the nozzles on each conduit are convenient for spraying water on the parts on the support net plate, the nozzles on the upper and lower sides of the support net plate are convenient for cleaning the upper and lower ends of the parts, the impurity-containing sewage after cleaning is stored in the water receiving box through the discharge pipe, when the parts are cleaned, the pneumatic three-way ball valve makes the air pipe communicate with the extension pipe, air is convenient for being blown to the parts through each nozzle, at this time, the parts are convenient for being dried, water retention on the parts is reduced, and the parts are convenient for later processing.
[0010] Preferably, the closing part comprises electric cylinders or pneumatic cylinders which are hingedly arranged on the support rods and located on opposite sides of the cleaning box. A closing plate is hingedly arranged on the cleaning box and closes the box opening of the cleaning box. A push rod is fixedly arranged on one side of the closing plate away from the cleaning box. Both ends of the push rod extend out of the end walls of the cleaning box and are rotatably connected with the piston rods of the two electric cylinders or pneumatic cylinders.
[0011] Preferably, the pressing part comprises a vertical block arranged on the side of the closing plate away from the cleaning box. An electric cylinder or a pneumatic cylinder is arranged on the vertical block. The piston rod of the electric cylinder or the pneumatic cylinder penetrates through the vertical block and the side of the closing plate away from the vertical block. An elastic pressing block is arranged on the end of the piston rod penetrating out.
[0012] Preferably, the bottom of the water receiving box is provided with a partition plate which divides the water receiving box into a sewage tank for storing the sewage flowing out of the cleaning box and a clean water tank for storing clean water. The box openings of the sewage tank and the clean water tank are upwardly distributed. Adjacent two support rods are connected through a connecting rod. The connecting rod is provided with a centrifugal filter. The side wall of the sewage tank is provided with a water outlet pipe. The bottom plate is provided with a water pump which pumps the water in the water outlet pipe into the centrifugal filter. The water outlet end of the centrifugal filter is connected with the clean water tank through a hose.
[0013] Preferably, one end of the water pipe is connected with a water storage tank. The clean water tank is provided with a water supply pipe which is connected with the water storage tank. The water supply pipe is provided with a stop valve.
[0014] Preferably, the upper end of the connecting rod is provided with a plurality of vertically distributed reinforcing rods. One of the reinforcing rods is provided with a main pipe. The main pipe is vertically distributed and closed at the upper and lower ends. The middle part of the main pipe is connected with one end of the pneumatic three-way ball valve away from the water pipe and the air pipe. The main pipe is provided with a pipe which is connected with each extension pipe.
[0015] Preferably, the elastic pressing block is a polyurethane resin block. The elastic pressing block is conical and the end with smaller taper is in contact with the upper end surface of the part.
[0016] Preferably, the ground is provided with a robot arm on one side of the cleaning tank for putting and taking the parts in and out of the cleaning tank.
[0017] The utility model discloses the beneficial effect lies in: support net board is used for supporting and placing the part to be cleaned, when the part is put on the support net board, the closed part closes the cleaning tank mouth, the compression part compresses the part, and the pneumatic three -way ball valve makes the water pipe and each extension pipe communicate, and the nozzle on each conduit is convenient for the nozzle on each conduit to the part on the support net board and sprays the water cleaning, and the nozzle on the upper and lower sides of the support net board is convenient for the upper and lower ends of the part to be cleaned, and the impurity -containing sewage after cleaning is stored in the water receiving tank through the discharge pipe, when the part is cleaned, the pneumatic three -way ball valve communicates the air pipe and the extension pipe, and the gas is blown to the part through each nozzle, and the part is blown dry at this moment, and the water retention on the part is reduced, and the part is convenient for the later processing. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creating labor.
[0019] Figure 1 It is the structure schematic view for the embodiment of the utility model;
[0020] Figure 2 It is the structure schematic view for the embodiment of the utility model for embodying the discharge pipe;
[0021] Figure 3 It is the structure schematic view for the embodiment of the utility model for embodying the main pipe.
[0022] BRIEF DESCRIPTION OF DRAWINGS
[0023] In the drawing: 2, support rod;21, cleaning tank;22, support net board;221, conduit;222, nozzle;223, extension pipe;23, pneumatic three -way ball valve;231, water pipe;232, air pipe;24, discharge pipe;241, bottom plate;242, water receiving tank;25, electric cylinder one;251, closing plate;252, push rod;253, vertical block;254, electric cylinder two;255, elastic pressing block;26, partition plate;27, connecting rod;271, centrifugal filter;272, water outlet pipe;273, water pump;274, hose;275, water supply pipe;276, stop valve;28, reinforcing rod;281, main pipe;282, through pipe. DETAILED DESCRIPTION
[0024] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.
[0025] A high-pressure cleaning device, such as Figure 1 and Figure 2 , comprises a cleaning tank 21 supported by a plurality of support rods 2, the tank opening of the cleaning tank 21 is upwardly distributed, the cleaning tank 21 is provided with a support mesh plate 22, the support mesh plate 22 divides the space in the cleaning tank 21 into two layers, and the support mesh plate 22 is horizontally distributed.
[0026] Such as Figure 1 and Figure 2 and Figure 3 , each vertical inner wall of the cleaning tank 21 is provided with a horizontally distributed conduit 221 on the upper and lower sides of the support mesh plate 22, each conduit 221 is horizontally distributed, each conduit 221 is provided with a plurality of nozzles 222 directed toward the support mesh plate 22, each conduit 221 is provided with an extension pipe 223 extending out of the outer wall of the cleaning tank 21, the extension pipe 223 is connected with a water pipe 231 and an air pipe 232 through a pneumatic three-way ball valve 23, respectively, the bottom of the cleaning tank 21 is conical and provided with a discharge pipe 24 at the lowest end of the cone, the bottom of each support rod 2 is connected through a bottom plate 241, the bottom plate 241 is provided with a water receiving tank 242 in communication with the discharge pipe 24, one end of the water pipe 231 is connected with a water storage tank (not shown in the figure), and the water in the water storage tank can be pumped into the water pipe 231.
[0027] The cleaning tank 21 is provided with a closure for closing the tank opening of the cleaning tank 21, and the closure is provided with a pressing element for pressing the parts on the support mesh plate 22.
[0028] Such as Figure 1 and Figure 2 and Figure 3The support net plate 22 is used for supporting and placing the parts to be cleaned. After the parts are placed on the support net plate 22, the closing part closes the box opening of the cleaning box 21, the pressing part presses the parts, the pneumatic three-way ball valve 23 makes the water pipe 231 communicate with each extension pipe 223, the nozzles 222 on each conduit 221 can spray water to the parts on the support net plate 22 for cleaning, the nozzles 222 on the upper and lower sides of the support net plate 22 can clean the upper and lower ends of the parts, the impurity-containing sewage after cleaning is stored in the water receiving tank 242 through the discharge pipe 24, when the parts are cleaned, the pneumatic three-way ball valve 23 makes the air pipe 232 communicate with the extension pipe 223, so that the gas is blown to the parts through each nozzle 222, at this time, the parts are dried, the water retention on the parts is reduced, and the parts are convenient for later processing. The robot arm is located on one side of the cleaning box 21, so that the parts can be automatically placed in and taken out from the cleaning box 21, and the robot arm is located on the ground.
[0029] As Figure 1 and Figure 2 and Figure 3 The closing part comprises electric cylinders one 25 or pneumatic cylinders one which are hingedly arranged on the support rods 2 and located on opposite sides of the cleaning box 21. The electric cylinders one 25 and the pneumatic cylinders one are convenient for being selectively used according to requirements. The closing plate 251 which closes the box opening of the cleaning box 21 is hingedly arranged on the cleaning box 21. The push rod 252 is fixedly arranged on one side of the closing plate 251 away from the cleaning box 21. Both ends of the push rod 252 extend out of the end walls of the cleaning box 21 and are rotatably connected with the piston rods of the two electric cylinders one 25 or the two pneumatic cylinders one respectively.
[0030] As Figure 1 and Figure 2 and Figure 3 The working principle of the closing part is as follows: when it is required to close the box opening of the cleaning box 21, the piston rods of the electric cylinders one 25 or the pneumatic cylinders one move into the cylinder bodies, drive the push rod 252 to move towards the cleaning box 21, and then drive the closing plate 251 to rotate around the hinge point of the cleaning box 21 until the closing plate 251 closes the box opening of the cleaning box 21; when it is required to open the box opening of the cleaning box 21, the piston rods of the electric cylinders one 25 or the pneumatic cylinders one extend to drive the push rod 252 to move away from the cleaning box 21 until the push rod 252 drives the closing plate 251 to open the box opening of the cleaning box 21, so that the parts can be placed on the support net plate 22.
[0031] As Figure 1 and Figure 2 and Figure 3, the pressing member comprises a vertical block 253 arranged on the side of the closing plate 251 away from the washing tank 21, the vertical block 253 is provided with an electric cylinder two 254 or a pneumatic cylinder two, the piston rod of the electric cylinder two 254 or the pneumatic cylinder two passes through the vertical block 253 and the side of the closing plate 251 away from the vertical block 253, and the elastic pressing block 255 is arranged on the end passing out, when the closing plate 251 closes the tank opening of the washing tank 21, the piston rod of the electric cylinder two 254 or the pneumatic cylinder two drives the elastic pressing block 255 to move towards the parts, until the parts are pressed on the supporting mesh plate 22, so as to reduce the movement of the parts in the process of washing and drying.
[0032] As Figure 1 And Figure 2 And Figure 3 , the elastic pressing block 255 is a polyurethane resin block, the elastic pressing block 255 is conical, and the end with smaller taper is in contact with the upper end surface of the parts, at this time, the elastic pressing block 255 made of polyurethane resin has better stability, chemical resistance, resilience and mechanical properties, smaller compression deformation and easy processing, low water absorption, and is convenient for pressing the parts.
[0033] As Figure 1 And Figure 2 And Figure 3 , the inner tank bottom of the water collecting tank 242 is provided with a partition plate 26 for dividing the water collecting tank 242 into a sewage tank for storing the water flowing out of the washing tank 21 and a clean water tank for storing clean water, the tank openings of the sewage tank and the clean water tank are both upwardly distributed, the adjacent two supporting rods 2 are connected through connecting rods 27, the connecting rods 27 are provided with centrifugal filters 271, the side wall of the sewage tank is provided with a water outlet pipe 272 at the lower end, the bottom plate 241 is provided with a water pump 273 for pumping the water in the water outlet pipe 272 into the centrifugal filter 271, and the water outlet end of the centrifugal filter 271 is communicated with the clean water tank through a hose 274.
[0034] As Figure 1 And Figure 2 And Figure 3 , the water pump 273 pumps the water in the water outlet pipe 272 into the centrifugal filter 271 for filtration, and pumps the filtered water into the clean water tank for storage, so as to reduce the waste of water resources.
[0035] As Figure 1 And Figure 2 And Figure 3 , the clean water tank is provided with a water supply pipe 275 communicated with the water storage tank, and the water supply pipe 275 is provided with a stop valve 276, at this time, the clean water in the clean water tank is pumped into the water storage tank through the pump, so as to facilitate the reuse of water, and the setting of the stop valve 276 enables the water to be stored in the clean water tank when the water does not need to be transported into the water storage tank.
[0036] As Figure 3The upper end of the connecting rod 27 is provided with a plurality of vertical reinforcing rods 28, the upper end of the reinforcing rod 28 is connected with the outer wall of the upper end of the cleaning tank 21, one of the reinforcing rods 28 is provided with a main pipe 281, the main pipe 281 is vertically distributed and the upper and lower ends are closed, the middle part of the main pipe 281 is communicated with the end of the pneumatic three-way ball valve 23 away from the water pipe 231 and the air pipe 232, the main pipe 281 is provided with a pipe 282 communicated with each extension pipe 223. The setting of the main pipe 281 is convenient for setting one pneumatic three-way ball valve 23 to deliver water and air into each conduit 221, and the structure is simplified.
[0037] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application belong to the scope of the claims of the present application and their equivalent technologies, the present application also intends to include these modifications and variations.
Claims
1. A high pressure cleaning apparatus, characterized in that, The cleaning tank (21) is arranged away from the ground by a plurality of support rods (2), the tank opening of the cleaning tank (21) is upwardly distributed, a support net plate (22) is arranged in the cleaning tank (21), and the support net plate (22) divides the space in the cleaning tank (21) into two layers in the upper and lower directions. Each vertical inner wall of the cleaning tank (21) is provided with horizontally distributed guide pipes (221) on the upper and lower sides of the support net plate (22), each guide pipe (221) is provided with a plurality of nozzles (222) directed toward the support net plate (22), each guide pipe (221) is provided with an extension pipe (223) extending out of the outer wall of the cleaning tank (21), the extension pipe (223) is connected with a water pipe (231) and an air pipe (232) through a pneumatic three-way ball valve (23), respectively, the bottom of the cleaning tank (21) is conical and is provided with a discharge pipe (24) at the lowest end of the cone, the bottom of each support rod (2) is connected through a bottom plate (241), the bottom plate (241) is provided with a water receiving tank (242) in communication with the discharge pipe (24). The cleaning tank (21) is provided with a closure member closing the tank opening of the cleaning tank (21), and the closure member is provided with a pressing member pressing the parts on the support net plate (22).
2. A high pressure cleaning apparatus as claimed in claim 1, characterized in that The closure member comprises electric cylinders one (25) or air cylinders one hingedly arranged on the support rods (2) and located on opposite sides of the cleaning tank (21), and the cleaning tank (21) is hingedly provided with a closure plate (251) closing the tank opening of the cleaning tank (21) through a hinge, the closure plate (251) is fixedly provided with a push rod (252) on the side surface away from the cleaning tank (21), and both ends of the push rod (252) extend out of the two end outer walls of the cleaning tank (21) and are rotatably connected with the piston rods of the two electric cylinders one (25) or air cylinders one, respectively.
3. A high pressure cleaning apparatus as claimed in claim 2, characterized in that The pressing member comprises a vertical block (253) arranged on the side surface of the closure plate (251) away from the cleaning tank (21), the vertical block (253) is provided with electric cylinders two (254) or air cylinders two, the piston rods of the electric cylinders two (254) or air cylinders two pass through the vertical block (253) and pass through the side surface of the closure plate (251) away from the vertical block (253), and are provided with elastic pressing blocks (255) at the ends penetrating out.
4. A high pressure washing apparatus as claimed in claim 1, characterized in that The tank bottom of the water receiving tank (242) is provided with a partition plate (26) dividing the water receiving tank (242) into a sewage tank storing the water flowing out of the cleaning tank (21) and a clean water tank storing clean water, the tank openings of the sewage tank and the clean water tank are upwardly distributed, adjacent two support rods (2) are connected through connecting rods (27), the connecting rods (27) are provided with centrifugal filters (271), the side wall lower end of the sewage tank is provided with a water outlet pipe (272), the bottom plate (241) is provided with a water pump (273) pumping the water in the water outlet pipe (272) into the centrifugal filter (271), and the water outlet end of the centrifugal filter (271) is in communication with the clean water tank through a hose (274).
5. A high pressure cleaning apparatus as claimed in claim 4, characterized in that One end of the water pipe (231) is connected with a water storage tank, the water purification tank is provided with a water feeding pipe (275) in communication with the water storage tank, and the water feeding pipe (275) is provided with a stop valve (276).
6. A high pressure washing apparatus as claimed in claim 4, characterised in that, The upper end of the connecting rod (27) is provided with a plurality of vertically distributed reinforcing rods (28), one of which is provided with a main pipe (281), the main pipe (281) is vertically distributed and closed at the upper and lower ends, the middle part of the main pipe (281) is in communication with one end of the pneumatic three-way ball valve (23) away from the water pipe (231) and the air pipe (232), and the main pipe (281) is provided with a pipe (282) in communication with each extension pipe (223).
7. A high pressure washing apparatus as claimed in claim 3, wherein The elastic pressing block (255) is a polyurethane resin block, the elastic pressing block (255) is conical, and the end with smaller taper is in abutment with the upper end face of the part.
8. A high pressure washing apparatus as claimed in claim 1, characterized in that The ground is provided with a robot arm on one side of the cleaning tank (21) to put and take the part from the cleaning tank (21).