Dust removal device in emery roll manufacturing
By designing a dust removal device during the sand roller manufacturing process, using a spiral spring to support the sealing plate to close the feed hopper opening, and combining a dust pump and a water pump to spray and reduce dust, the problem of dust diffusion when crushing large-particle stones is solved, and an effective dust removal effect is achieved.
Patent Information
- Application Number
- CN202520019891.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-03
AI Technical Summary
During the manufacturing process of sand rollers, the dust generated when crushing large stones pollutes the air and endangers the health of workers. Existing technologies are unable to effectively prevent the spread of dust.
A dust removal device for sand roller manufacturing was designed, including a crushing box, a dust removal box, a dust collection component, and a dust removal component. The device utilizes a spiral spring to support and position a sealing plate to close the opening of the feed hopper, and combines a dust collection pump to suck up dust and a water pump to spray water mist to reduce dust.
It effectively seals off the dust diffusion path, reduces the outward diffusion of dust from inside the pulverizing chamber, and achieves the suppression and removal of flying dust, protecting the health of workers.
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Figure CN223916163U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sand roller manufacturing technical field, concretely is a dust removal device in sand roller manufacturing. BACKGROUND
[0002] Sand roller refers to the process of grinding, crushing or polishing material through roller equipment, which is widely used, especially in the application in the field of construction, can crush large particle stones and other materials into small particles, and then meet the construction demand.
[0003] When crushing large particle gravel, a large amount of dust will be generated, which not only pollutes the air, but also causes nearby workers to inhale dust, thereby affecting the health of workers, so further improvement can be made. UTILITY MODEL CONTENT
[0004] To solve the above problems, the utility model provides the following technical scheme: a dust removal device in sand roller manufacturing, including the rubbing crusher, the top of rubbing crusher is fixedly installed with the feed hopper, the bottom of feed hopper is fixedly installed with the auger feed pipe, the left side of auger feed pipe is fixedly installed with dust removal box, the inside of dust removal box is provided with belt conveyor, the top of feed hopper is provided with the door leaf closing assembly for closing to prevent dust from spreading outward, the top of dust removal box is provided with the dust collection assembly for sucking the dust in rubbing crusher, the inside of the top of dust removal box is provided with the dust removal assembly for dust suppression.
[0005] As optimization, the dust collection assembly is fixedly installed at the top of one end of the dust removal box close to the rubbing crusher, the side close to the dust collection pump of the rubbing crusher is fixedly installed with a cover, the suction pipe is communicated between the suction port of the dust collection pump and the cover, the exhaust pipe is communicated in the exhaust port of the dust collection pump, and the tail end of the exhaust pipe is communicated into the inside of the dust removal box.
[0006] As optimization, the left side opening of the dust removal box is fixedly installed with a baffle, a plurality of rubber sheets are glued and bonded to the bottom side of the baffle, and the rubber sheets are closely arranged.
[0007] As optimization, the door leaf closing assembly includes a rotating shaft rotatably connected in the top of the feed hopper, a fixed cylinder is fixedly installed on the outside of the rotating shaft, a sealing plate is fixedly installed in the middle of the fixed cylinder, a fixed shell is fixedly installed on the outside of the feed hopper corresponding to both ends of the rotating shaft, the end of the rotating shaft is rotatably connected in the fixed shell, and a volute spring is fixedly installed between the inner wall of the fixed shell and the outside of the rotating shaft.
[0008] As optimization, the opposite side of the sealing plate has a convex part and a recessed part respectively, and the convex part is clamped in the recessed part.
[0009] As optimization, the dust removal assembly comprises a water inlet pipe fixedly installed on the top of the dust removal box, a support pipe is fixedly installed at the bottom end of the water inlet pipe, a water pump is connected to the other end of the water inlet pipe, a frame pipe is fixedly installed at the bottom end of the support pipe, and a plurality of atomizing nozzles are arranged on the bottom side of the frame pipe.
[0010] As optimization, the support pipe is in the shape of "U", and the frame pipe is in the shape of "mouth".
[0011] The sand roller manufacturing dust removal device has the advantages that:
[0012] 1. The sand roller manufacturing dust removal device is supported and positioned by the elastic force of the volute spring, so that the two sealing plates horizontally abut in the initial state, thereby closing and covering the top opening of the feeding hopper, so that the opening can be automatically reset and closed for covering, thereby avoiding the spread of internal dust as much as possible.
[0013] 2. The sand roller manufacturing dust removal device can suck and discharge the dust in the crushing box into the dust removal box by starting the dust suction pump, and then discharge water along the water inlet pipe by starting the water pump, and then spray water mist downward through the atomizing nozzles on the bottom side of the frame pipe, thereby suppressing the dust in the interior, and avoiding the spread of dust. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the door leaf sealing structure of the utility model;
[0016] Figure 3 It is a schematic diagram of the internal structure of the fixed shell of the utility model;
[0017] Figure 4 It is a schematic diagram of the dust removal structure of the utility model.
[0018] In the drawing: 1, crushing box; 2, feeding hopper; 3, auger feeding pipe; 4, dust removal box; 5, belt conveyor; 6, door leaf sealing assembly; 7, dust suction pump; 8, cover shell; 9, baffle; 10, rubber sheet; 11, rotating shaft; 12, fixed cylinder; 13, sealing plate; 14, fixed shell; 15, volute spring; 16, water inlet pipe; 17, support pipe; 18, frame pipe; 19, atomizing nozzle. DETAILED DESCRIPTION
[0019] In the description of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0021] Please refer to Figure 1 A dust removal device for sand roller manufacturing, comprising a crushing box 1, a feed hopper 2 is fixedly installed at the top of the crushing box 1, a auger feed pipe 3 is fixedly installed at the bottom of the feed hopper 2, a dust removal box 4 is fixedly installed at the left side of the auger feed pipe 3, a belt conveyor 5 is arranged in the dust removal box 4, a door leaf closing assembly 6 for closing to prevent dust from spreading outward is arranged at the top of the feed hopper 2, a dust suction assembly for sucking dust in the crushing box 1 is arranged at the top of the dust removal box 4, and a dust removal assembly for dust reduction and dust suppression is arranged in the top of the dust removal box 4.
[0022] Please refer to Figures 2-3 The dust suction pump 7 is fixedly installed at one end of the top of the dust removal box 4 close to the crushing box 1, the cover 8 is fixedly installed on one side of the crushing box 1 close to the dust suction pump 7, the air suction pipe is communicated between the air suction port of the dust suction pump 7 and the cover 8, the air exhaust pipe is communicated in the air exhaust port of the dust suction pump 7, and the tail end of the air exhaust pipe is communicated into the inside of the dust removal box 4. By starting the dust suction pump 7, the dust in the crushing box 1 can be sucked and discharged into the dust removal box 4, and then the dust can be treated by the dust removal assembly arranged in the dust removal box 4, so as to avoid the dust from spreading outward.
[0023] Please refer to Figures 2-3 The baffle 9 is fixedly installed in the left opening of the dust removal box 4, the rubber sheets 10 are glued and bonded on the bottom side of the baffle 9, and the rubber sheets 10 are closely arranged. The rubber sheets 10 can be used for closing and shielding at the left opening of the dust removal box 4, so as to avoid the dust from spreading outward as much as possible.
[0024] Please refer to Figures 2-3The door sealing assembly 6 includes a rotating shaft 11 rotatably connected to the top of the feed hopper 2. A fixed cylinder 12 is fixedly installed on the outside of the rotating shaft 11. A sealing plate 13 is fixedly installed in the middle of the fixed cylinder 12. The sealing plate 13 has a protrusion and a recess on opposite sides, and the protrusion is stuck in the recess. A fixed shell 14 is fixedly installed on the outside of the feed hopper 2 at both ends of the rotating shaft 11. The end of the rotating shaft 11 is rotatably connected to the fixed shell 14. A spiral spring 15 is fixedly installed between the inner wall of the fixed shell 14 and the outer side of the rotating shaft 11. The spiral spring 15 supports and positions the rotating shaft 11 through its own elasticity, so that the sealing plates 13 on both sides are horizontally abutting in the initial state, thereby sealing and covering the top opening of the feed hopper 2 to prevent the internal dust from spreading outward.
[0025] Please see Figure 4 The dust removal assembly includes a water inlet pipe 16 fixedly installed on the top of the dust removal box 4. A support pipe 17 is fixedly installed at the bottom end of the water inlet pipe 16. The support pipe 17 is U-shaped, and a water pump is connected to the other end of the water inlet pipe 16. A frame pipe 18 is fixedly installed at the bottom end of the support pipe 17. The frame pipe 18 is U-shaped, and several atomizing nozzles 19 are provided on the bottom side of the frame pipe 18. By starting the water pump, water can be drained along the water inlet pipe 16, and water mist will be sprayed downward through the atomizing nozzles 19 on the bottom side of the frame pipe 18, thereby suppressing the dust flying inside.
[0026] When in use, the sand and gravel to be processed is poured into the feed hopper 2, which will squeeze the sealing plate 13 to deflect downward along the rotating shaft 11. At the same time, the spiral spring 15 in the fixed shell 14 will be wound up. After the dumping is completed, the spiral spring 15 will drive the sealing plates 13 on both sides to reset, which will then seal and cover the top of the feed hopper 2, minimizing the spread of dust generated by the crushing of stones inside.
[0027] Then, start the dust pump 7 to pump the dust in the shredder 1 into the dust collector 4. Then, start the water pump to drain the water along the water inlet pipe 16. The water will then be sprayed downward through the atomizing nozzle 19 on the bottom side of the frame pipe 18 to suppress the dust flying inside and prevent the dust from spreading outward.
[0028] In summary, the dust removal device in the production of this sand roller supports and positions the rotating shaft 11 through the elastic force of the spiral spring 15, so that the sealing plates 13 on both sides are horizontally abutting in the initial state, thereby sealing and covering the top opening of the feed hopper 2. Therefore, the opening can be automatically reset and sealed and covered at the stone pouring port, thus minimizing the spread of internal dust to the outside.
[0029] By starting the dust pump 7, the dust in the pulverizing box 1 can be pumped into the dust removal box 4. Then, by starting the water pump, water can be drained along the water inlet pipe 16, and water mist will be sprayed downward through the atomizing nozzle 19 on the bottom side of the frame pipe 18, thereby suppressing the dust flying inside and preventing the dust from spreading outward.
[0030] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," "join," and "fix" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0031] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings.
[0032] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. A dust removal device for sand roll production, comprising a crushing box (1), characterized in that: A feeding hopper (2) is fixedly installed on the top of the crushing box (1), and an auger feed pipe (3) is fixedly installed on the bottom of the feeding hopper (2). A dust collection box (4) is fixedly installed on the left side of the auger feed pipe (3). A belt conveyor (5) is installed inside the dust collection box (4). A door sealing assembly (6) for sealing and preventing dust from spreading outward is installed on the top of the feeding hopper (2). A dust suction assembly for sucking up dust in the crushing box (1) is installed on the top of the dust collection box (4). A dust collection assembly for dust suppression is installed inside the top of the dust collection box (4).
2. The sand roll production mid-duster of claim 1, wherein: The dust collection assembly is fixedly installed on the top of the dust collection box (4) near the top of the pulverizing box (1). A cover (8) is fixedly installed on the side of the pulverizing box (1) near the dust collection pump (7). An air suction pipe is connected between the air suction port of the dust collection pump (7) and the cover (8). An exhaust pipe is connected inside the exhaust port of the dust collection pump (7), and the end of the exhaust pipe leads into the interior of the dust collection box (4).
3. The sand roll making and dedusting apparatus according to claim 2, characterized in that: A baffle (9) is fixedly installed inside the left opening of the dust collection box (4). Several rubber sheets (10) are glued to the bottom side of the baffle (9) and the rubber sheets (10) are arranged closely together.
4. The sand roll making and dedusting apparatus according to claim 2, characterized in that: The door sealing assembly (6) includes a rotating shaft (11) rotatably connected to the top of the feed hopper (2). A fixed cylinder (12) is fixedly installed on the outer side of the rotating shaft (11). A sealing plate (13) is fixedly installed in the middle of the fixed cylinder (12). A fixed shell (14) is fixedly installed on the outer side of the feed hopper (2) at both ends of the rotating shaft (11). The end of the rotating shaft (11) is rotatably connected to the fixed shell (14). A spiral spring (15) is fixedly installed between the inner wall of the fixed shell (14) and the outer side of the rotating shaft (11).
5. The sand roll making and dedusting apparatus according to claim 4, characterized in that: The sealing plate (13) has a protrusion and a recess on opposite sides, and the protrusion is fitted into the recess.
6. The sand roll making and dust removal apparatus according to claim 1, characterized by: The dust removal assembly includes a water inlet pipe (16) fixedly installed on the top of the dust removal box (4), a support pipe (17) fixedly installed at the bottom end of the water inlet pipe (16), and a water pump connected to the other end of the water inlet pipe (16). A frame pipe (18) is fixedly installed at the bottom end of the support pipe (17), and several atomizing nozzles (19) are provided on the bottom side of the frame pipe (18).
7. The sand roll making and dust removal apparatus according to claim 6, characterized by: The support tube (17) is U-shaped, and the frame tube (18) is □-shaped.