Actuator PIN belt conveying equipment

By using the tapered part of the correction roller in the PIN needle belt conveyor to automatically adjust the PIN needle belt to the middle position, the problem of deviation caused by the uncertainty of movement of the PIN needle belt during the unfolding process is solved, and the conveying stability and leveling effect are improved.

CN223916501UActive Publication Date: 2026-02-17NINGBO BANLING TECH CO LTD
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Patent Information

Application Number
CN202520616670.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-02-17
Estimated Expiration
2035-04-03

AI Technical Summary

Technical Problem

In the prior art, the coiled PIN needle tape hangs vertically downwards under the action of gravity during the unfolding process, which leads to increased inertia, resulting in uncertainty in the motion state and affecting the leveling effect.

Method used

The conveying equipment includes a correction roller, which consists of a tapered section and a roller body. The tapered section automatically adjusts to the middle position under the gravity of the PIN needle belt, keeping the PIN needle belt in the center of the conveyor. The correction roller is installed and calibrated by adjusting the components.

Benefits of technology

It effectively reduces PIN needle belt offset, improves conveying stability and leveling accuracy, and simplifies equipment installation and commissioning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an actuator PIN belt conveying device which comprises a conveying component and a deviation rectifying component, the conveying component comprises a roller set, the roller set is provided with a leveling channel, the downstream of the roller set is provided with a guide wheel piece, and the downstream of the guide wheel piece is provided with a correcting component; the deviation rectifying component is arranged on the upstream portion of the roller set and comprises a deviation rectifying roller, the deviation rectifying roller comprises a roller body for conveying the PIN belt in the middle and conical parts fixed to the two ends of the roller body, the conical parts are arranged at the two ends of the deviation rectifying roller, and when the PIN belt deviates towards the two sides in the conveying process, the PIN belt can be naturally adjusted towards the middle position under the action of the gravity of the PIN belt. Therefore, the PIN belt is kept to be conveyed in the middle position.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automobile parts, especially to an actuator PIN needle belt conveying equipment. BACKGROUND

[0002] PIN needle (pin) is a kind of needle-shaped structure made of slender metal or conductive material, which is used to connect electronic components (such as actuators, connectors, etc.). At present, the PIN needle is usually flattened by a leveling mechanism composed of a roller set, a guide wheel and a correction component. The leveling mechanism is used to adjust and repair the pins (PIN needles) of electronic components (such as actuators, connectors, etc.).

[0003] Before leveling, multiple PIN needles are connected to form a band-shaped roll. After the roll-shaped PIN needle band is expanded, it directly enters the roller set. Under the action of gravity, the PIN needle band will naturally sag. The inertia generated during the expansion process will further exacerbate the uncertainty of its motion state, causing the PIN needle band to deviate to both sides, affecting the subsequent leveling effect. UTILITY MODEL CONTENT

[0004] The utility model aims to solve the problem of the PIN needle band roll directly entering the roller set after expansion, which will naturally sag under the action of gravity. The inertia generated during the expansion process will further exacerbate the uncertainty of its motion state, causing the PIN needle band to deviate to both sides, affecting the subsequent leveling effect.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme:

[0006] An actuator PIN needle belt conveying equipment includes a conveying component and a deviation correction component. The conveying component includes a roller set, which has a leveling channel. The downstream of the roller set is provided with a guide wheel. The downstream of the guide wheel is provided with a correction component. The deviation correction component is arranged upstream of the roller set. The deviation correction component includes a deviation correction roller, which includes a roller body for conveying PIN needle band and a tapered portion fixed at both ends of the roller body.

[0007] Preferably, the upper end of the roller body is at the same height as the bottom of the leveling channel.

[0008] Preferably, a through hole is formed in the center of the deviation correction roller, and bearings are installed at both ends of the through hole. The two bearings are connected by a shaft.

[0009] Preferably, the deviation correction component further includes a support plate one and a support plate two. The two ends of the shaft are fixed with the support plate one and the support plate two respectively.

[0010] Preferably, the first support plate and the second support plate are connected by a connecting plate, and slots are provided on the opposite surfaces of the first support plate and the second support plate. Both ends of the connecting plate have insert plates for inserting into the slots.

[0011] Preferably, the outer side of the conical part has a circular part, and an arc-shaped plate for mounting the correction roller is provided between the first support plate and the second support plate. The arc-shaped plate corresponds to the circular part one by one, and the arc-shaped plate is in contact with the circumferential surface of the circular part.

[0012] Preferably, the connecting plate is provided with an adjustment component for moving the arc plate. The adjustment component includes an adjustment screw, a slider is threadedly connected to the adjustment screw, the lower side of the slider is slidably connected to the connecting plate, and the slider is fixedly connected to the arc plate.

[0013] Preferably, an abutment plate is fixed to one of the arc-shaped plates, and a calibration plate is fixedly connected to the abutment plate.

[0014] Preferably, both the first support plate and the second support plate are provided with through slots for the movement of the arc-shaped plate.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The correction roller has tapered sections at both ends. When the PIN needle belt deviates to the sides during the conveying process, it will naturally adjust to the middle position under its own gravity, thereby keeping the PIN needle belt conveyed in the center position. This greatly reduces the impact of PIN needle belt deviation on the subsequent leveling effect and improves the stability and accuracy of PIN needle belt conveying.

[0017] Support plate one, support plate two, and connecting plate are connected together through slots and inserts. This structure facilitates assembly and disassembly, making the installation and maintenance of the alignment roller easier. Meanwhile, the design of the adjusting screw and slider in the adjusting components allows the arc-shaped plate to move easily, thereby enabling the installation, calibration, and position adjustment of the alignment roller. The operation is simple and convenient, improving the efficiency of equipment installation and commissioning.

[0018] By setting up a contact plate and a calibration plate, the conveying direction of the leveling channel between the roller body and the roller assembly can be accurately calibrated. When the contact plate contacts the end face of the tapered section and the calibration plate contacts the end face of the first roller, it ensures that the roller body does not deviate from the leveling channel, guaranteeing that the PIN needle belt can accurately enter the leveling channel of the roller assembly during the conveying process, further improving the accuracy and effect of leveling. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0021] Figure 2 This is a schematic diagram of the overall structure of this utility model from another perspective.

[0022] Figure 3 This is a schematic diagram of the correction component of this utility model.

[0023] Figure 4 This is a schematic diagram of the correction roller of this utility model.

[0024] Figure 5 This is a schematic diagram of the adjustment component of this utility model.

[0025] Figure 6 This is a schematic diagram showing the separation of the arc-shaped plate and the correction roller of this utility model.

[0026] Figure 7 This is a schematic diagram of the insert plate of this utility model.

[0027] Drawing number explanation: 1. Conveying component; 11. Roller assembly; 12. Guide wheel component; 13. Correcting component; 14. Adjusting handwheel; 2. Correcting component; 21. Correcting roller; 211. Roller body; 212. Conical part; 213. Shaft; 214. Circular part; 22. Support plate one; 23. Support plate two; 24. Connecting plate; 241. Insert plate; 25. Arc plate; 26. Adjusting component; 261. Adjusting screw; 262. Slider; 27. Through groove; 28. Abutment plate; 29. ​​Calibration plate; 3. Support arc plate. Detailed Implementation

[0028] The present invention will now be described in further detail with reference to the accompanying drawings.

[0029] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious modifications will be apparent to those skilled in the art. The basic principles of the present invention defined in the following description can be used in other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.

[0030] Those skilled in the art should understand that in the disclosure of this utility model, the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or position based on the orientation or positional relationship shown in the accompanying drawings. They are only for the purpose of simplifying the description of this utility model and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limitations on this utility model.

[0031] It is understood that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "a" should not be understood as a limitation on the number.

[0032] Please see Figure 1 - Figure 7 A PIN needle tape conveying device for actuators includes: a conveying component 1 and a correction component 2. The conveying component 1 includes a roller assembly 11 with a leveling channel. A guide wheel 12 is disposed downstream of the roller assembly 11, and a correction component 13 is disposed downstream of the guide wheel 12. The roller assembly 11 is formed by five rollers, with two rollers located on the upper side and three rollers located on the lower side. The leveling channel through which the PIN needle tape passes is located between the two upper rollers and the three lower rollers. The correction component 13 is used for correcting the PIN needle tape. A correction component 13 is disposed on the lower side of the roller assembly 11. A base plate is provided, and a support seat is provided on the base plate. The support seat supports the roller assembly 11. Both the support seat and the straightening component 13 are provided with adjusting handwheels 14. The roller assembly 11 flattens the PIN needle strip. After the roller flattening process is completed, it is transported to the straightening component 13 through the fixed guide wheel of the guide wheel component 12. When passing through the straightening component 13, the rise or fall of the roller body 211 of the straightening component 13 is adjusted by adjusting the bolt adjusting handwheel 14 in the up and down direction, thereby correcting the pin arrangement of the PIN needle strip to achieve a neat arrangement. This is the prior art and will not be described in detail.

[0033] A support arc plate 3 is provided upstream of the correction component 2, which enables the PIN needle tape to enter the correction component 2 in a horizontal and stable state.

[0034] The correction component 2 is located upstream of the roller assembly 11. The correction component 2 includes a correction roller 21. The correction roller 21 includes a roller body 211 that conveys the PIN needle tape in the middle and tapered portions 212 fixed at both ends of the roller body 211. The upper end of the roller body 211 is at the same height as the bottom of the leveling channel. The roller body 211 and the tapered portions 212 are an integral structure. The axial length of the roller body 211 is the same as the width of the PIN needle tape. This application takes two correction rollers 21 as an example. The correction roller 21 corrects the PIN needle tape through the tapered portions 212 at both ends.

[0035] The center of the straightening roller 21 has a through hole, and bearings are installed at both ends of the through hole. The two bearings are connected by a shaft 213. The straightening component 2 also includes a first support plate 22 and a second support plate 23. The two ends of the shaft 213 are fixed to the first support plate 22 and the second support plate 23 respectively. The shaft 213 is fixed between the first support plate 22 and the second support plate 23 by bolts. The bearings reduce the rotational resistance of the straightening roller 21.

[0036] Support plate 22 and support plate 23 are connected by a connecting plate 24. Slots are provided on the opposite surfaces of support plate 22 and support plate 23. Both ends of the connecting plate 24 have insert plates 241 for inserting into the slots. The connecting plate 24 connects support plate 22 and support plate 23 into one unit, which facilitates the installation of the correction roller 21.

[0037] The outer side of the conical portion 212 has a circular portion 214. An arc-shaped plate 25 for mounting the correction roller 21 is provided between the first support plate 22 and the second support plate 23. The arc-shaped plate 25 corresponds one-to-one with the circular portion 214, and the arc-shaped plate 25 contacts the circumferential surface of the circular portion 214. The arc-shaped plate 25 is used to support the correction roller 21, and facilitates the connection of bolts through the first support plate 22 or the second support plate 23 to the shaft 213. The arc-shaped plates 25 at both ends move in the same direction.

[0038] The connecting plate 24 is provided with an adjusting component 26 for moving the arc-shaped plate 25. The adjusting component 26 includes an adjusting screw 261, and a slider 262 is threadedly connected to the adjusting screw 261. The adjusting screw 261 is rotatably connected to the connecting plate 24, and the lower side of the slider 262 is slidably connected to the connecting plate 24. The slider 262 is fixedly connected to the arc-shaped plate 25. The arc-shaped plate 25 can be separated from the straightening roller 21 by adjusting the screw 261. Both the first support plate 22 and the second support plate 23 have through slots 27 for the movement of the arc-shaped plate 25.

[0039] Both ends of the roller also have conical bodies. The axial length of the conical body of the roller plus the axial distance between the surfaces of the abutment plate 28 and the calibration plate 29 is the same as the axial length of the conical part 212. In order to facilitate the calibration of the conveying direction of the leveling channel between the roller body 211 and the roller group 11, an abutment plate 28 is fixed on one of the arc plates 25, and a calibration plate 29 is fixedly connected on the abutment plate 28. The abutment plate 28 contacts the end face of the conical part 212, and then the calibration plate 29 contacts the end face of the first roller. At this time, the roller body 211 does not deviate from the leveling channel.

[0040] In use, first insert the insert plate 241 on the connecting plate 24 into the slot, so that the first support plate 22, the second support plate 23 and the connecting plate 24 are connected together. Then, adjust the screw 261 to move the arc-shaped plates 25 at both ends to the temporal part, close to the inner side of the first support plate 22 and the second support plate 23 respectively. At this time, the abutment plate 28 is located in the through groove 27 (e.g.,Figure 5 (As shown), then the correction roller 21 is placed on the arc plate 25, with each end of the arc plate 25 supporting the corresponding tapered portion 212. The shaft 213 is then fixed with bolts, thus fixing the correction roller 21. After the two correction rollers 21 are installed, the adjusting screw 261 is rotated, causing the slider 262 to move along with the abutment plate 28 and the calibration plate 29. When the abutment plate 28 contacts the end face of the tapered portion 212, the adjusting screw 261 is stopped. At this point, the correction component 2 is moved so that the calibration plate 29 contacts the end face of the first roller (as shown). Figure 3 (As shown), then fix support plate 22 and support plate 23 to the base plate. Finally, rotate the adjusting screw 261 to move the abutment plate 28 away from the conical part 212. When the arc plates 25 at both ends are separated from the conical part 212, it is ready (as shown). Figure 6 As shown), the correction roller 21 is in automatic mode at this time. The correction roller 21, through the tapered portions 212 at both ends, ensures that if the PIN strip deviates to the sides during the conveying process from the middle position, the PIN strip will naturally adjust to the middle position under its own gravity, thereby keeping the PIN strip conveyed in the centered position.

[0041] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been shown and explained in the embodiments. Without departing from the stated principles, the implementation of the present invention may have any variations or modifications.

Claims

1. An actuator pin belt conveyor, characterized in that, include: The conveying component (1) includes a roller assembly (11) having a leveling channel, a guide wheel (12) being disposed downstream of the roller assembly (11), and a straightening component (13) being disposed downstream of the guide wheel (12). The correction component (2) is located upstream of the roller assembly (11). The correction component (2) includes a correction roller (21), which includes a roller body (211) for conveying PIN needle tape in the middle and tapered portions (212) fixed at both ends of the roller body (211).

2. The actuator PIN needle belt conveying device according to claim 1, characterized in that: The upper end of the roller (211) is at the same height as the bottom of the leveling channel.

3. The actuator PIN needle belt conveying device according to claim 1, characterized in that: The center of the correction roller (21) has a through hole, and bearings are installed at both ends of the through hole. The two bearings are connected by a shaft (213).

4. The actuator PIN needle belt conveying device according to claim 3, characterized in that: The correction component (2) also includes a first support plate (22) and a second support plate (23), and the two ends of the shaft (213) are fixed to the first support plate (22) and the second support plate (23) respectively.

5. The actuator PIN needle belt conveying device according to claim 4, characterized in that: The first support plate (22) and the second support plate (23) are connected by a connecting plate (24). The opposite surfaces of the first support plate (22) and the second support plate (23) are provided with slots. The two ends of the connecting plate (24) have insert plates (241) for inserting into the slots.

6. The actuator PIN needle belt conveying device according to claim 5, characterized in that: The outer side of the conical part (212) has a circular part (214). An arc plate (25) for mounting the correction roller (21) is provided between the first support plate (22) and the second support plate (23). The arc plate (25) corresponds to the circular part (214) one by one, and the arc plate (25) contacts the circumferential surface of the circular part (214).

7. The actuator PIN needle belt conveying device according to claim 6, characterized in that: The connecting plate (24) is provided with an adjustment component (26) for moving the arc plate (25). The adjustment component (26) includes an adjustment screw (261), and a slider (262) is threadedly connected to the adjustment screw (261). The lower side of the slider (262) is slidably connected to the connecting plate (24), and the slider (262) is fixedly connected to the arc plate (25).

8. The actuator PIN needle belt conveying device according to claim 7, characterized in that: An abutment plate (28) is fixed on one of the arc-shaped plates (25), and a calibration plate (29) is fixedly connected to the abutment plate (28).

9. The actuator PIN needle belt conveying device according to claim 7, characterized in that: Both the first support plate (22) and the second support plate (23) are provided with through slots (27) for the movement of the arc plate (25).