Casting pouring device
By designing a casting tilting device and adopting mechanized operation to automatically tilt the casting mold, the health threats and low efficiency caused by manual operation are solved, and safe and efficient casting production is achieved.
Patent Information
- Application Number
- CN202520132963.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-21
AI Technical Summary
In the production of metal castings, the tilting of casting molds in existing technologies requires manual operation, which poses a health threat to workers due to high temperatures and is also inefficient.
Design a casting tilting device, including a frame, a support base, a lifting mechanism, a telescopic mechanism, a clamping mechanism, a flipping mechanism, and an adjustment mechanism, to realize the automatic tilting of casting molds through mechanized operation and avoid manual contact with high temperatures.
It enables safe and efficient unloading of casting molds, protecting the health of workers and improving production efficiency, and is suitable for casting molds of different sizes.
Smart Images
Figure CN223916640U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting mold tilting technology, specifically to a casting tilting device. Background Technology
[0002] In the production of metal castings, the metal material is first added to a melting furnace and heated to a specific temperature to melt it into molten metal. The molten metal is then poured into a mold for shaping. After the casting is formed, it needs to be poured out of the mold. Currently, the common practice is for workers to hold the mold with tools and pour the casting out. However, due to the high temperature of the mold, this not only poses a threat to the health of the workers but also reduces work efficiency. Utility Model Content
[0003] The purpose of this utility model is to overcome the above-mentioned technical problems and provide a casting tilting device.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a casting tilting device, comprising a frame, a bearing base, a lifting mechanism, a telescopic mechanism, a clamping mechanism, a tilting mechanism, and an adjusting mechanism. The bearing base is disposed on the frame, the lifting mechanism is disposed on the bearing base, the telescopic mechanism is disposed on the top of the lifting mechanism, the clamping mechanism comprises a clamping base, a connecting member, a clamping hydraulic cylinder, and a clamping member. The clamping base is disposed on the telescopic mechanism, the connecting member comprises two members symmetrically arranged on both sides of the clamping base, the clamping hydraulic cylinder comprises two members respectively disposed on the two connecting members, the clamping member comprises two members respectively disposed on the two clamping hydraulic cylinders, the tilting mechanism is disposed between the clamping base and the telescopic mechanism for tilting the clamping mechanism, and the adjusting mechanism is disposed between the connecting member and the clamping base for adjusting the distance between the two clamping hydraulic cylinders.
[0005] Furthermore, the lifting mechanism is a hydraulic cylinder or an electric telescopic rod.
[0006] Furthermore, the telescopic mechanism includes a telescopic base and a telescopic hydraulic cylinder. The telescopic base is disposed on the top of the lifting mechanism, and the telescopic hydraulic cylinder is disposed on the telescopic base.
[0007] Furthermore, the flipping mechanism includes a flipping base and a flipping motor. The flipping base is disposed on the telescopic hydraulic cylinder, and the flipping motor is disposed on the flipping base. The clamping base is connected to the flipping motor.
[0008] Furthermore, the adjustment mechanism includes a sliding component and a fixing component, both of which are disposed between the clamping base and the connector.
[0009] Furthermore, the sliding component includes a sliding groove and a sliding block. The sliding groove is disposed on the clamping base, and the sliding block is disposed on the connector and installed in the sliding groove.
[0010] Furthermore, the fixing component includes a first through hole, a second through hole, a locking bolt, and a locking nut. The first through hole is disposed on the connector, and the second through hole is disposed on the clamping base. There are multiple second through holes, which are evenly arranged along the length direction of the clamping base. The locking bolt passes through the first through hole and the second through hole, and the locking nut is disposed on the locking bolt and screwed to the locking bolt.
[0011] Furthermore, a rotating mechanism is provided between the support base and the frame.
[0012] Furthermore, the rotating mechanism includes a toothed slewing bearing, a drive motor, and a drive gear. The toothed slewing bearing is disposed between the bearing base and the frame. The drive motor is disposed on the frame. The drive gear is disposed on the drive motor and meshes with the toothed slewing bearing.
[0013] As can be seen from the above description of this utility model, compared with the prior art, the casting tilting device provided by this utility model has the following advantages: It is provided with a frame, a bearing base on the frame, a lifting mechanism on the bearing base, a telescopic mechanism at the top of the lifting mechanism, and a clamping mechanism at the end of the telescopic mechanism. The clamping mechanism includes a clamping base, connecting parts, clamping hydraulic cylinders, and clamping components. The clamping base is disposed on the telescopic mechanism. Two connecting parts are symmetrically arranged on both sides of the clamping base. Two clamping hydraulic cylinders are respectively disposed on two connecting parts. Two clamping components are also included. The clamping components are respectively mounted on two clamping hydraulic cylinders. The clamping hydraulic cylinders push the two clamping components to move and clamp the casting mold. A flipping mechanism is provided between the clamping base and the telescopic mechanism. This flipping mechanism is used to flip the clamping mechanism, thereby flipping the casting mold and pouring out the casting. This replaces manual labor with machinery, avoiding threats to the health of workers and improving work efficiency. An adjustment mechanism is provided between the connecting component and the clamping base. This adjustment mechanism is used to flexibly adjust the distance between the two clamping hydraulic cylinders, so that the casting tilting device can be used for different casting molds with large differences in size. Attached Figure Description
[0014] Figure 1 This is an exploded view of the casting tilting device of this utility model.
[0015] Figure 2 for Figure 1 Enlarged view of point A in the middle.
[0016] Figure 3 This is a schematic diagram of the overall structure of the casting tilting device of this utility model.
[0017] Figure 4 This is a top view of the casting tilting device of this utility model. Detailed Implementation
[0018] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.
[0019] Reference Figures 1-4 As shown, a casting tilting device includes a frame 1, a support base 2, a lifting mechanism 3, a telescopic mechanism 4, a clamping mechanism 5, a tilting mechanism 6, and an adjusting mechanism 7. The support base 2 is mounted on the frame 1, the lifting mechanism 3 is mounted on the support base 2, and the telescopic mechanism 4 is mounted on top of the lifting mechanism 3. The clamping mechanism 5 includes a clamping base 51, connecting members 52, clamping hydraulic cylinders 53, and clamping members 54. The clamping base 51 is mounted on the telescopic mechanism 4. Two connecting members 52 are symmetrically arranged on both sides of the clamping base 51. Two clamping hydraulic cylinders 53 are respectively mounted on two connecting members 52. The holding member 54 includes two members, which are respectively disposed on two clamping hydraulic cylinders 53. The clamping hydraulic cylinders 53 push the two clamping members 54 to move and clamp the casting mold. The flipping mechanism 6 is disposed between the clamping base 51 and the telescopic mechanism 4 to flip the clamping mechanism 5, thereby flipping the casting mold and pouring out the casting. This replaces manual labor with machinery, avoids threats to the health of workers, and improves work efficiency. The adjusting mechanism 7 is disposed between the connecting member 52 and the clamping base 51 to adjust the distance between the two clamping hydraulic cylinders 53, so that the casting tilting device can be applied to different casting molds with large differences in size.
[0020] The lifting mechanism 3 is a hydraulic cylinder or an electric telescopic rod.
[0021] The telescopic mechanism 4 includes a telescopic base 41 and a telescopic hydraulic cylinder 42. The telescopic base 41 is disposed on the top of the lifting mechanism 3, and the telescopic hydraulic cylinder 42 is disposed on the telescopic base 41.
[0022] The flipping mechanism 6 includes a flipping base 61 and a flipping motor 62. The flipping base 61 is mounted on the telescopic hydraulic cylinder 42, and the flipping motor 62 is mounted on the flipping base 61. The clamping base 51 is connected to the flipping motor 62. The flipping motor 62 rotates to drive the clamping base 51 to rotate, thereby causing the clamping base 51 to flip 180° to tilt the casting mold.
[0023] The adjustment mechanism 7 includes a sliding component 71 and a fixing component 72, both of which are disposed between the clamping base 51 and the connector 52.
[0024] The sliding assembly 71 includes a sliding groove 711 and a sliding block 712. The sliding groove 711 is disposed on the clamping base 51, and the sliding block 712 is disposed on the connector 52. The sliding block 712 is installed within the sliding groove 711. Specifically, the cross-sections of the sliding groove 711 and the sliding block 712 are convex.
[0025] The fixing component 72 includes a first through hole 721, a second through hole 722, a locking bolt 723, and a locking nut 724. The first through hole 721 is disposed on the connector 52, and the second through hole 722 is disposed on the clamping base 51. There are multiple second through holes 722, which are evenly arranged along the length of the clamping base 51. The locking bolt 723 passes through the first through hole 721 and the second through hole 722, and the locking nut 724 is disposed on the locking bolt 723 and is screwed to the locking bolt 723.
[0026] A rotating mechanism 8 is provided between the support base 2 and the frame 1. The rotating mechanism 8 is used to drive the support base 2 to rotate, so that the clamping mechanism 5 can move to different positions to clamp the casting mold.
[0027] The rotating mechanism 8 includes a toothed slewing bearing 81, a drive motor 82, and a drive gear 83. The toothed slewing bearing 81 is disposed between the bearing base 2 and the frame 1. The drive motor 82 is disposed on the frame 1. The drive gear 83 is disposed on the drive motor 82 and is meshed with the toothed slewing bearing 81.
[0028] In use, the telescopic mechanism 4 drives the clamping mechanism 5 to move horizontally to the position of the casting mold. Then, the distance between the two clamping hydraulic cylinders 53 is adjusted by the adjusting mechanism 7. After the distance between the two clamping hydraulic cylinders 53 is adjusted and fixed, the device is started so that the two clamping hydraulic cylinders 53 clamp the casting mold. Then, the lifting mechanism 3 drives the telescopic mechanism 4 to rise, thereby driving the casting mold to rise. After rising to a certain height, the flipping mechanism 6 drives the clamping base 51 to flip 180°, thereby causing the casting mold to flip downward 180°, making it easy to pour out.
[0029] The above are only some specific embodiments of this utility model, but the design concept of this utility model is not limited thereto. Any non-substantial modifications made to this utility model using this concept shall be considered as an infringement of the protection scope of this utility model.
Claims
1. A casting pouring apparatus, characterised in that: The utility model provides a kind of lifting device, including rack, bearing base, lifting mechanism, telescopic mechanism, clamping mechanism, turnover mechanism, adjusting mechanism, the bearing base is set on the rack, the lifting mechanism is set on the bearing base, the telescopic mechanism is set on the top of the lifting mechanism, the clamping mechanism includes clamping base, connecting piece, clamping hydraulic cylinder and clamping piece, the clamping base is set on the telescopic mechanism, the connecting piece includes two, two The connecting piece is symmetrically arranged on the two sides of the clamping base, the clamping hydraulic cylinder includes two, two The clamping hydraulic cylinder is respectively set on two connecting pieces, the clamping piece includes two, two The clamping piece is respectively set on two clamping hydraulic cylinders, the turnover mechanism is set between the clamping base and the telescopic mechanism for overturning the clamping mechanism, the adjusting mechanism is set between the connecting piece and the clamping base for adjusting the distance between two clamping hydraulic cylinders, wherein The adjusting mechanism includes sliding assembly, fixed assembly, the sliding assembly and the fixed assembly are both set between the clamping base and the connecting piece, the sliding assembly includes sliding groove, sliding block, the sliding groove is set on the clamping base, the sliding block is set on the connecting piece, the sliding block is installed in the sliding groove, the fixed assembly includes first through hole, second through hole, locking bolt, locking nut, the first through hole is set on the connecting piece, the second through hole is set on the clamping base, The second through hole includes a plurality of, a plurality of The second through hole is evenly arranged along the length direction of the clamping base, the locking bolt is threaded on the first through hole and the second through hole, the locking nut is set on the locking bolt and is screwed with the locking bolt Connection.
2. A cast pouring apparatus according to claim 1, characterised in that: The lifting mechanism is a hydraulic cylinder or an electric telescopic rod.
3. A cast pouring apparatus according to claim 2, wherein: The telescopic mechanism includes telescopic base and telescopic hydraulic cylinder.
4. A cast pouring apparatus according to claim 3, wherein: The turnover mechanism includes turnover base and turnover motor.
5. A cast pouring apparatus according to claim 4, wherein: The bearing base and the rack are provided with a rotating mechanism.
6. A cast pouring apparatus according to claim 5, wherein: The rotating mechanism includes a toothed rotary support, a drive motor and a driving gear. The toothed rotary support is arranged between the bearing base and the rack. The drive motor is arranged on the rack. The driving gear is arranged on the drive motor. The driving gear is engaged with the toothed rotary support.