Tool bit manipulator high-precision assembling mechanism

By combining a positioning cylinder, a vacuum generator, and a detection camera, high-precision assembly of the medical blade tip is achieved, solving the problem of poor accuracy caused by simple observation and squeezing assembly, and improving the assembly effect.

CN223917184UActive Publication Date: 2026-02-17SUZHOU PERFECT INTELLIGENT MFG TECH CO LTD
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Patent Information

Application Number
CN202520619256.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-02-17
Estimated Expiration
2035-04-03

AI Technical Summary

Technical Problem

In existing technologies, the assembly of medical blades often involves simple observation and squeezing, which results in poor precision and affects the assembly effect.

Method used

It employs a combination of positioning cylinder, vacuum generating component, detection mechanism and pre-compression mechanism, and uses light source illumination and detection guidance camera to detect position, combined with vacuum adsorption and pneumatic pressing to achieve precise assembly.

Benefits of technology

It improves the precision and stability of cutter head assembly, simplifies the rubber sheet replacement process, and ensures the accuracy and stability of assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a tool bit manipulator high-precision assembling mechanism, which relates to the field of medical tool bit assembling and processing, and comprises a positioning cylinder, one side of the moving end of the positioning cylinder is fixedly connected with one side of a fixing frame, and the top of the fixing frame is provided with a vacuum generating assembly. The vacuum generating assembly comprises a vacuum generator, a connecting pipe and a vacuum suction cup, one side of the fixing frame is fixedly connected with one side of a downward pressing air cylinder, a prepressing mechanism is arranged at the moving end of the downward pressing air cylinder, and the prepressing mechanism comprises a prepressing plate, a limiting inserting rod, a first magnet, a second magnet, a connecting rod and a rubber sheet. A detection mechanism is arranged on one side of the fixing frame and comprises a protective shell, a detection guide camera and a light source. According to the utility model, through the positioning pushing of the detection positioning cylinder of the detection guide camera and the downward extrusion of the downward pressing cylinder, the assembly of the tool bit is facilitated, and the assembly precision is increased at the same time.
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Description

Technical Field

[0001] This utility model relates to the field of medical blade assembly and processing technology, and in particular to a high-precision assembly mechanism for a blade robotic arm. Background Technology

[0002] Medical cutting tools mainly refer to scalpels, which consist of a handle and a blade. The blade is usually made of pure titanium, titanium alloy, stainless steel or carbon steel and is generally disposable, while the handle can be reused. The assembly of medical cutting heads is a high-precision assembly; glue is applied before assembly and the blades are baked in an oven after assembly.

[0003] In the existing technology, the assembly of the cutter head is mostly done by simple observation and squeezing, which is inconvenient and the accuracy of the assembly is not good, thus affecting the assembly effect of the cutter head. Utility Model Content

[0004] The purpose of this utility model is to provide a high-precision assembly mechanism for a cutting head robot, so as to solve the problem mentioned in the background art that the assembly of cutting heads is mostly done by simple observation and squeezing, which is inconvenient and has poor accuracy, thus affecting the assembly effect of the cutting head.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: It includes a positioning cylinder, one side of the moving end of the positioning cylinder being fixedly connected to one side of a fixed frame; a vacuum generating assembly is provided on the top of the fixed frame, the vacuum generating assembly including a vacuum generator, a connecting pipe, and a vacuum suction cup; one side of the fixed frame is fixedly connected to one side of a pressing cylinder; a pre-pressing mechanism is provided on the moving end of the pressing cylinder, the pre-pressing mechanism including a pre-pressing plate, a limiting rod, a first magnet, a second magnet, a connecting rod, and a rubber sheet; and a detection mechanism is provided on one side of the fixed frame, the detection mechanism including a protective shell, a detection guide camera, and a light source.

[0006] In a preferred embodiment, the top of the mounting bracket is fixedly connected to the bottom of the vacuum generator, the air inlet of the vacuum generator is fixedly connected to the top of the connecting pipe, and the bottom of the connecting pipe is fixedly connected to the top of the vacuum suction cup.

[0007] In a preferred embodiment, the movable end of the pressing cylinder is fixedly connected to one side of the pre-pressing plate, and the top of the pre-pressing plate is fixedly connected to the bottom of the limiting rod.

[0008] In a preferred embodiment, the top of the limiting rod is fixedly connected to the inner wall of the fixing frame, and the bottom of the pre-pressing plate is provided with an installation port, the inner wall of which is fixedly connected to the top of the first magnet.

[0009] In a preferred embodiment, the bottom of the first magnet is movably connected to the top of the second magnet, and the bottom of the second magnet is fixedly connected to the top of the connecting rod.

[0010] In a preferred embodiment, the bottom of the connecting rod is fixedly connected to the top of the rubber sheet, and the bottom of the connecting tube extends to the bottom of the pre-pressure plate.

[0011] In a preferred embodiment, the limiting rod consists of a hollow sleeve and a fixing rod, and the top of the fixing rod is fixedly connected to the inner wall of the fixing frame.

[0012] In a preferred embodiment, one side of the mounting bracket is fixedly connected to one side of the protective shell, and the inner wall of the protective shell is fixedly connected to the outer wall of the detection and guidance camera, and the bottom of the protective shell is fixedly connected to the top of the light source.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] 1. This utility model involves illuminating the bottom with a light source, detecting the position using a detection and guidance camera, and then moving the fixing frame to the top of the cutter head by activating a positioning cylinder. A pneumatic pressing cylinder then drives a pre-pressure plate to initially compress the cutter head via a limiting rod. Simultaneously, the bottom of a rubber sheet contacts the cutter head. Once the cutter head has been initially compressed, a vacuum generator is activated to adsorb and stabilize the cutter head through a connecting pipe and a vacuum suction cup. The positioning and pushing action of the detection and guidance camera's positioning cylinder, along with the downward compression of the pressing cylinder, facilitates the assembly of the cutter head and increases the accuracy during assembly.

[0015] 2. In this utility model, when the rubber sheet needs to be replaced, the rubber sheet can be directly removed, so that the connecting rod is away from the inside of the pre-pressure plate. At the same time, the second magnet and the first magnet are separated. The new rubber sheet is placed at the bottom of the pre-pressure plate through the connecting rod. The first magnet and the second magnet come into contact with each other, thereby stabilizing the rubber sheet. The rubber sheet increases the stability of the cutter head during pre-pressure and facilitates the replacement of the rubber sheet. Attached Figure Description

[0016] Figure 1 A schematic diagram of the structure of a high-precision assembly mechanism for a cutting head robot provided by this utility model;

[0017] Figure 2 A schematic diagram of a vacuum generator for a high-precision assembly mechanism of a cutting head robot provided by this utility model;

[0018] Figure 3 A partial view of the fixing frame of a high-precision assembly mechanism for a cutting head robot provided by this utility model;

[0019] Figure 4A sectional view of a limiting rod for a high-precision assembly mechanism of a cutting head robot provided by this utility model;

[0020] Figure 5 A cross-sectional view of the protective shell of a high-precision assembly mechanism for a cutting head robot provided by this utility model;

[0021] Figure 6 A partial cross-sectional view of the pre-compression mechanism of a high-precision assembly mechanism for a cutting head robot provided by this utility model.

[0022] Legend:

[0023] 1. Positioning cylinder; 2. Fixing frame; 3. Pressing cylinder; 4. Vacuum generating assembly; 401. Vacuum generator; 402. Connecting pipe; 403. Vacuum suction cup; 5. Pre-compression mechanism; 501. Pre-compression plate; 502. Limiting rod; 503. First magnet; 504. Second magnet; 505. Connecting rod; 506. Rubber sheet; 6. Detection mechanism; 601. Protective shell; 602. Detection guide camera; 603. Light source. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-6 This utility model provides a technical solution comprising: a positioning cylinder 1, one side of the moving end of the positioning cylinder 1 being fixedly connected to one side of a fixed frame 2; a vacuum generating assembly 4 being provided on the top of the fixed frame 2, the vacuum generating assembly 4 including a vacuum generator 401, a connecting pipe 402 and a vacuum suction cup 403; one side of the fixed frame 2 being fixedly connected to one side of a pressing cylinder 3; a pre-pressing mechanism 5 being provided on the moving end of the pressing cylinder 3; the pre-pressing mechanism 5 including a pre-pressing plate 501, a limiting rod 502, a first magnet 503, a second magnet 504, a connecting rod 505 and a rubber sheet 506; and a detection mechanism 6 being provided on one side of the fixed frame 2, the detection mechanism 6 including a protective shell 601, a detection guide camera 602 and a light source 603.

[0026] In one embodiment, the top of the mounting bracket 2 is fixedly connected to the bottom of the vacuum generator 401, and the air inlet of the vacuum generator 401 is fixedly connected to the top of the connecting pipe 402, while the bottom of the connecting pipe 402 is fixedly connected to the top of the vacuum suction cup 403.

[0027] Specifically: The vacuum generator 401 is activated to adsorb and stabilize the cutting tool through the connecting pipe 402 and the vacuum suction cup 403.

[0028] In one embodiment, the movable end of the pressing cylinder 3 is fixedly connected to one side of the pre-pressing plate 501, and the top of the pre-pressing plate 501 is fixedly connected to the bottom of the limiting rod 502.

[0029] Specifically: the pneumatic pressing cylinder 3 drives the pre-pressure plate 501 to move downward, thereby facilitating the pre-pressure of the cutter head.

[0030] In one embodiment, the top of the limiting rod 502 is fixedly connected to the inner wall of the fixing frame 2, and the bottom of the pre-pressing plate 501 is provided with an installation port, the inner wall of which is fixedly connected to the top of the first magnet 503.

[0031] Specifically, the replacement of the rubber sheet 506 is facilitated by the mutual contact between the first magnet 503 and the second magnet 504.

[0032] In one embodiment, the bottom of the first magnet 503 is movably connected to the top of the second magnet 504, and the bottom of the second magnet 504 is fixedly connected to the top of the connecting rod 505.

[0033] Specifically: When it is necessary to replace the rubber sheet 506, the rubber sheet 506 is removed directly, so that the connecting rod 505 is away from the interior of the preload plate 501, and the second magnet 504 and the first magnet 503 are separated.

[0034] In one embodiment, the bottom of the connecting rod 505 is fixedly connected to the top of the rubber sheet 506, and the bottom of the connecting tube 402 extends to the bottom of the preload plate 501.

[0035] Specifically: The new rubber sheet 506 is placed at the bottom of the pre-pressure plate 501 through the connecting rod 505. The first magnet 503 and the second magnet 504 come into contact with each other, thereby stabilizing the rubber sheet 506. The rubber sheet 506 increases the stability of the cutter head during pre-pressure and also facilitates the replacement of the rubber sheet 506.

[0036] In one embodiment, the limiting rod 502 consists of a hollow sleeve and a fixing rod, and the top of the fixing rod is fixedly connected to the inner wall of the fixing frame 2.

[0037] Specifically: the pneumatic pressing cylinder 3 drives the pre-pressing plate 501 to initially compress the cutter head through the limiting rod 502.

[0038] In one embodiment, one side of the mounting bracket 2 is fixedly connected to one side of the protective shell 601, and the inner wall of the protective shell 601 is fixedly connected to the outer wall of the detection guide camera 602, and the bottom of the protective shell 601 is fixedly connected to the top of the light source 603.

[0039] Specifically: By using the positioning and pushing of the detection and positioning cylinder 1 of the detection guide camera 602 and the downward pressing of the pressing cylinder 3, the assembly of the cutter head is facilitated, and the accuracy during assembly is increased.

[0040] Working principle: The light source 603 illuminates the bottom, and the detection and guidance camera 602 performs position detection. The positioning cylinder 1 is activated, which moves the fixing frame 2 to the top of the cutter head. The pneumatic pressing cylinder 3 drives the pre-pressure plate 501 to initially compress the cutter head through the limiting rod 502. At the same time, the bottom of the rubber sheet 506 contacts the cutter head. When the rubber sheet 506 needs to be replaced, it is directly removed, so that the connecting rod 505 is away from the inside of the pre-pressure plate 501. At the same time, the second magnet 504 and the first magnet 503 separate. The new rubber sheet 506 is placed at the bottom of the pre-pressure plate 501 through the connecting rod 505. The first magnet 503 and the second magnet 504 contact each other, thereby stabilizing the rubber sheet 506. When the cutter head is initially compressed, the vacuum generator 401 is activated to attract and stabilize the cutter through the connecting pipe 402 and the vacuum suction cup 403.

[0041] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A high-precision assembly mechanism for a cutting head robotic arm, characterized in that, The utility model relates to a positioning cylinder (1) one side of mobile end is connected with one side of fixed frame (2), the top of fixed frame (2) is provided with vacuum generating assembly (4), vacuum generating assembly (4) includes vacuum generator (401), connecting pipe (402) and vacuum chuck (403), one side of fixed frame (2) is fixedly connected with one side of down pressure cylinder (3), and the mobile end of down pressure cylinder (3) is provided with pre -pressing mechanism (5), and pre -pressing mechanism (5) includes pre -pressing plate (501), limiting plug rod (502), first magnet (503), second magnet (504), connecting rod (505) and rubber sheet (506), one side of fixed frame (2) is provided with detection mechanism (6), and detection mechanism (6) includes protective shell (601), detection guide camera (602) and light source (603). The top of the fixed frame (2) is fixedly connected with the bottom of the vacuum generator (401), and the air inlet end of the vacuum generator (401) is fixedly connected with the top of the connecting pipe (402), the bottom of the connecting pipe (402) is fixedly connected with the top of the vacuum chuck (403).

2. The high-precision assembly mechanism for a tool head robot according to claim 1, characterized in that: The mobile end of the down pressure cylinder (3) is fixedly connected with one side of the pre-pressing plate (501), and the top of the pre-pressing plate (501) is fixedly connected with the bottom of the limiting plug rod (502).

3. The high-precision assembly mechanism for a tool head robot according to claim 1, characterized in that: The top of the limiting plug rod (502) is fixedly connected with the inner wall of the fixed frame (2), and the bottom of the pre-pressing plate (501) is provided with a mounting opening, the inner wall of the mounting opening is fixedly connected with the top of the first magnet (503).

4. The high-precision assembly mechanism for a tool head robot according to claim 3, characterized in that: The bottom of the first magnet (503) is movably connected with the top of the second magnet (504), and the bottom of the second magnet (504) is fixedly connected with the top of the connecting rod (505).

5. The high-precision assembly mechanism for a tool head robot according to claim 4, characterized in that: The bottom of the connecting rod (505) is fixedly connected with the top of the rubber sheet (506), and the bottom of the connecting pipe (402) extends to the bottom of the pre-pressing plate (501).

6. The high-precision assembly mechanism for a tool head robot according to claim 5, characterized in that: The limiting plug rod (502) is composed of a hollow sleeve and a fixed rod, and the top of the fixed rod is fixedly connected with the inner wall of the fixed frame (2).

7. The high-precision assembly mechanism for a tool head robot according to claim 6, characterized in that: One side of the fixed frame (2) is fixedly connected with one side of the protective shell (601), and the inner wall of the protective shell (601) is fixedly connected with the outer wall of the detection guide camera (602), and the bottom of the protective shell (601) is fixedly connected with the top of the light source (603).

8. The high-precision assembly mechanism for a tool head robot according to claim 1, characterized in that: ​